2012 Na Yamaha Super Tenere Manual

							
haha CABLE ROUTING
2-50
1. Fuel tank overflow hose and fuel tank breather  hose
2. Fuel tank
3. Fuel hose
4. Fuel pump
5. Air filter case
6. Cylinder head breather hose
A. Align the hose clamps with the white paint marks  on the fuel tank overflow hose and fuel tank 
breather hose. Do not install the hose clamps on 
the flange at the end of each hose fitting on the fuel 
tank.
B. Install the fuel tank overflow hose and fuel tank  breather hose with their white paint marks facing 
forward. Install each hose onto the hose fitting of 
the fuel tank up to the wide portion at the base of 
the fitting.
C. Install the cylinder head breather hose with its  yellow paint mark facing to the left.
D. Point the ends of the hose clamp to the left.
E. Make sure that the gap between the end of the  cylinder head breather hose and the cylinder head 
cover is 1 mm (0.04 in) or less.
F. Point the ends of the hose clamp forward.
G. Install the cylinder head breather hose with its  white paint mark facing to the left.  
						

							
haha CABLE ROUTING
2-51
Canister (for California only)
A
A
A
A
A
A
A
B
B
B
C
D
2
1
1
1
1
2
4
4
3
3
3
3
3
6
8
8
9
9
HGF
E
5
5
5
5
10
10
7
6
7
11
K
I
L
J
A-A  
						

							
haha CABLE ROUTING
2-52
1. Fuel tank overflow hose
2. Fuel tank
3. Fuel tank breather hose (fuel tank to rollover valve)
4. Fuel pump
5. Fuel hose
6. Canister purge hose (hose joint to canister)
7. Fuel tank breather hose (rollover valve to canister)
8. Canister
9. Canister breather hose
10. Rollover valve
11. Starter motor assembly
A. To throttle body
B. The ends of the hose clamp may be pointing in any  direction. Make sure not to install the hose clamp 
on the raised portion of the hose fitting of the 
rollover valve.
C. 5 –15 mm (0.20 –0.59 in)
D. 0 –90 °
E. Route the fuel tank breather hose (fuel tank to  rollover valve) and fuel hose as shown in the 
illustration.
F. Align the hose clamp with the yellow paint mark on  the fuel tank breather hose (fuel tank to rollover 
valve), making sure that the paint mark is centered 
between the ends of the clamp. Make sure not to 
install the hose clamp on the raised portion of the 
hose fitting of the fuel tank.
G. Face the yellow paint mark on the fuel tank  breather hose (fuel tank to rollover valve) forward.
H. Face the white paint mark on the fuel tank overflow  hose forward.
I. Align the hose clamp with the white paint mark on  the fuel tank overflow hose, making sure that the 
paint mark is centered between the ends of the 
clamp. Make sure not to install the hose clamp on 
the raised portion of the hose fitting of the fuel 
tank.
J. View with fuel tank raised
K. Route the fuel tank overflow hose and fuel tank  breather hose (fuel tank to rollover valve) to the 
outside of the fuel pump retainer.
L. Route the fuel tank breather hose (fuel tank to  rollover valve) to the inside of the fuel hose. Route 
the fuel tank overflow hose to the outside of the 
fuel hose.  
						

							
haha CABLE ROUTING
2-53
Coolant reservoir (rear and left side view)
A
A
B
C
1
1
1
1
2
2
3
23
4
4
5
6
6
6
7
N
O
P
P
Q
78
F
D
E
EG
H
I
JK
L
M  
						

							
haha CABLE ROUTING
2-54
1. Coolant reservoir hose
2. Coolant reservoir breather hose
3. Neutral switch lead
4. Coolant reservoir cap
5. Radiator
6. Radiator inlet hose
7. Clutch pipe
8. Brake hose (front brake master cylinder to  hydraulic unit)
A. Point the ends of the hose clamp to the left.
B. Point the ends of the hose clamp upward.
C. Route the coolant reservoir breather hose to the  front of the coolant reservoir.
D. Route the coolant reservoir breather hose to the  rear of the neutral switch lead.
E. Make sure that the grommet on the coolant  reservoir breather hose contacts the holder.
F. Fasten the coolant reservoir hose with the holder  at the location shown in the illustration. Make sure 
that the end of the hose protector on the coolant 
reservoir hose contacts the holder.
G. Point the open ends of the holder to the right.  Route the neutral switch lead to the inside of the 
coolant reservoir breather hose.
H. Install the coolant reservoir hose onto the radiator  pipe, making sure that it contacts the radiator.
I. Route the coolant reservoir hose through the  opening in the frame as shown in the illustration 
and to the inside of the frame.
J. Fasten the coolant reservoir hose to the radiator  inlet hose with a plastic locking tie.
K. Connect the end of the coolant reservoir hose that  is identified by the white paint mark to the coolant 
reservoir. Install the hose onto the hose fitting of 
the coolant reservoir cap up to the bend in the 
fitting.
L. Point the open ends of the holder forward.
M. Connect the coolant reservoir breather hose to the  coolant reservoir. Install the hose onto the hose 
fitting of the coolant reservoir cap up to the bend in 
the fitting.
N. Position the plastic locking tie at the bend in the  clutch pipe within the 20 mm (0.79 in) range shown 
in the illustration.
O. Fasten the coolant reservoir hose at the white  paint mark with a plastic locking tie.
P. 10 mm (0.40 in) or more
Q. Position the coolant reservoir hose directly under  the radiator inlet hose. Point the end of the plastic 
locking tie downward, and then cut off the excess 
end of the tie to 5 mm (0.20 in) or less.  
						

							
haha CABLE ROUTING
2-55
Engine (left side view)
A
BC
D
E
F
F
FG
H
I
J
K
L
M
N
O
1
1
2
3
4
234
45
5
5
67
67
6
7
8 
8
8
9
13
14
14
15
16
1617
11
1110
12
QQ
RR
P  
						

							
haha CABLE ROUTING
2-56
1. Stator coil lead
2. Clutch hose
3. Brake hose (front brake master cylinder to  hydraulic unit)
4. Brake hose (hydraulic unit to left front brake  caliper)
5. Oil level switch lead
6. Fuel tank overflow hose
7. Fuel tank breather hose
8. Sidestand switch lead
9. Engine ground lead
10. Starter motor lead
11. Brake hose (hydraulic unit to rear brake caliper)
12. Rear wheel sensor lead
13. Rear brake light switch lead
14. Neutral switch lead
15. Coolant reservoir breather hose
16. Brake hose (rear brake master cylinder to  hydraulic unit)
17. Coolant reservoir hose
A. Fasten the brake hose (hydraulic unit to left front  brake caliper), oil level switch lead, and sidestand 
switch lead with the holder. Position the holder 
between the brake hose flare nut and the grommet 
on the hose.
B. Fasten the clutch hose, oil level switch lead, and  sidestand switch lead with the holder. Position the 
holder in the middle of the hose protector on the 
clutch hose.
C. Route the sidestand switch lead to the outside of  the oil level switch lead, and then fasten the leads 
with the holder. 
D. Route the sidestand switch lead to the outside of  the oil level switch lead, and then fit the leads in 
between the generator cover and the middle gear 
side cover.
E. Make sure that the stator coil lead is covered  completely by the protective sleeve and rubber 
boot.
F. To electrical components tray
G. Route the engine ground lead, stator coil lead, and  starter motor lead to the outside of the timing chain 
tensioner.
H. Fasten the stator coil lead and starter motor lead  with the holder.
I. Route the starter motor lead over the stator coil  lead.
J. To stator coil
K. Route the rear wheel sensor lead and rear brake  light switch lead between the brake hose (rear 
brake master cylinder to hydraulic unit) and the 
brake hose (hydraulic unit to rear brake caliper).
L. Install the neutral switch lead terminal so that the  lead is routed in the direction shown in the 
illustration.
M. Route the neutral switch lead to the front of the  brake hose (rear brake master cylinder to hydraulic 
unit) and brake hose (hydraulic unit to rear brake 
caliper).
N. The catch of the holder may be facing in any  direction.
O. Face the catch of the holder inward.
P. Route the oil level switch lead and sidestand  switch lead to the inside of the clutch hose. Q. Route the fuel tank overflow hose and fuel tank 
breather hose so that the hoses cross no more 
than once between the fuel tank and the holder.
Fasten the fuel tank overflow hose and fuel tank 
breather hose with the holder in the order listed.
R. Route the fuel tank breather hose to the rear of the  fuel tank overflow hose.  
						

							
haha CABLE ROUTING
2-57
Front brake hose (right side view)
A
B
1
2
2
3
4
10
3
5
6
D
E
C
11
7
17
GH
I
5
8
9
1314
12F  
						

							
haha CABLE ROUTING
2-58
1. Brake hose (front brake master cylinder to  hydraulic unit)
2. Stator coil lead
3. Wire harness
4. Intake air temperature sensor lead
5. Negative battery lead
6. Starter motor lead
7. Right handlebar switch lead
8. Auxiliary DC jack lead
9. Headlight sub-wire harness
10. Meter assembly lead
11. Front turn signal light leads
12. Crankshaft position sensor lead
13. O 2 sensor #1 lead
14

. O 2 sensor #2 lead
A.

Slide the rubber cover over the headlight sub-wire 
harness coupler, auxiliary DC jack coupler, and 
front turn signal light couplers.
B. Fasten the wire harness and stator coil lead with  the plastic band.
C. Make sure that there is no slack in the crankshaft  position sensor lead, O 2 sensor #1 lead, and O
2 
sensor #

2 lead in the area shown in the illustration.
D. Route the wire harness to the rear of the starter  motor lead and stator coil lead.
E. Route the stator coil lead, negative battery lead,  and starter motor lead over the wire harness, and 
then route the leads outward at the location shown 
in the illustration.
F. Pass a plastic locking tie through the hole in the  right side panel from the outside, and then fasten 
the auxiliary DC jack lead, headlight sub-wire 
harness, meter assembly lead, and front turn 
signal light leads with the tie. Face the buckle of 
the plastic band outward with the end positioned to 
the outside of the right side panel and pointing 
downward. Do not cut off the excess end of the 
plastic locking tie.
G. Outward
H. Pass the plastic locking tie through the hole in the  frame from the outside. Point the end of the plastic 
locking tie inward. Do not cut off the excess end of 
the plastic locking tie.
I. Route the wire harness to the rear of the other  leads.  
						

							
haha CABLE ROUTING
2-59
Electrical components tray (right side view)
AA
A
B
C
D
E
J
F
F
K
L
MN
123456
7
8
9
10
11
12
13
15
16
17
1819
20
20
21
22
23
24
25
26
30
33
20
31
32
34
34
35
36
10
37
3730
S
R
O
PQ
G
14
H
I
1314
T
U
AB
V
W
X
Z
27
28
29
Y
AC
AD
AE
AFAG13
AH
11
12
AI
AJ
AK
AL