Aimco Brakes Pulse Tool Omega ULT Series Operation Instructions User Manual

							Omega ULT Series  
OPERATION INSTRUCTIONS  
10000 
SE Pine  Street, Portland,  OR 97216 • (503) 254-6600 • Fax  (503) 255-2615  LIT-MAN590  Rev. 
3/2016
Printed in USA  ©2016 AIMCO  It is the responsibility of the employer to place the information on this instruction sheet into the hands of the operator.  
WARNING  
Always operate, inspect, and maintain this tool in accordance with the American National Standards Institute Safety Code for   Portable Air Tools 
(ANSI B186.1) and any other applicable safety codes and regulations.  
Always turn off and disconnect the air supply before installing, removing, or adjusting any accessory on this tool or before  performing any 
maintenance on this tool. F ailure to do so could result in injury.  
IMPORTANT  
Make sure that these instructions are fully understood before operating this tool. The tool, its attachments and accessories  must only be used for their 
designed purpose. For product liability and safety re asons, any modifications of the tool and its accessories must be agreed upon by the technical 
authority of the manufacturer. All locally legislated safety rules with regard to installation, operation, and maintenance sh all be respected at all times. 
The us e of sloppy or worn sockets and extensions can cause excessive damage to the pulse unit.  
USE ONLY POWER DRIVE SOCKETS PER ANSI B107.2  
SAFETY FEATURES  
 Torque reaction is virtually eliminated to reduce wrist injury to operator and create an ergonomic working   environment.
 Optimum torque accuracy and repeatability.
 Uniform fastening torque with narrow mean - shift torque for hard and soft joints thanks to a unique torque control shut - off device (no timer).
 External one - touch adjustment for automatic shut - off.
 Ury u quality and design.
SETTING OF TIGHTENING TORQUE  
1. Remove 4mm Allen plug in front casing.
2. Rotate anvil manually until torque adjuster (1.5mm Allen screw) is exposed directly in line with opening in front casing.  Caution :   Do not
remove round head oil  filler plug.
3. Turn torque adjuster (1.5mm Allen screw) clockwise to increase torque and counter - clockwise to decrease torque output. Use AIM/Uryu
authorized test equipment for best results.
4. Maximum Torque  -   Turn torque adjuster (1.5mm Allen screw) clo ckwise until it bottoms out and back off approximately one - half turns to  set an
effective maximum torque.
5. For all angle (C type) tools ,   there is a knurled band under the angle head that can be pushed up to expose an opening in the angle casing where
t he torque adjuster can be adjusted through.
AIR SUPPLY  
LINE SIZE :  3/8” to 1/2” drive should use 3/8” ID line and 3/4” to 1” drive should use 1/2” ID line.  
AIR PRESSURE :  Use air pressure 5.0   -   6.0 Kgf/cm 2
  (70 - 85 PSI) for optimum performance.  Caution :   Never   use higher air pressure to increase the 
output of the tool. Overloading will drastically shorten the life of all internal parts.  
DRY AND CLEAN AIR :  Drain daily and install filter at or near the take - off point to prevent trouble from foreign matter.  
AIR  HOSE AND JOINTS :  Use air hose (the shorter, the better), joints, and other fittings of good condition and of proper size to avoid pressure 
drop.  
LUBRICATION  
FOR AIR MOTOR :   Supply light spindle oil (e.g., Mobil Spindle Oil #1, Shell Spindle Oil #60 and/or e quivalent) properly through air inlet or line 
oiler before and after every operation.  
FOR BEARINGS :  Supply recommended high - quality grease (e.g., Shell Alvania No. 2, Mobilplex 2 and/or equivalent) properly once every three 
months and when the tool is over hauled.  
MAINTENANCE  
REGULAR OVERHAUL :  It is recommended that after every 200,000 pulsing seconds or 180 days, the fluid in the tool’s pulse unit be changed. At 
such time, it is also recommended to grease the bearings in the air motor. If the presence of wa ter is noted, it is recommended that a small amount of 
oil be run through the air motor to wash out any rust residue in the air motor. It is recommended that after every 400,000 pu lsing seconds or 365 
days, that a pulse unit repair kit be installed in the  pulse unit. This also allows the inspection of hard parts in the pulse unit.  
GENUINE PARTS :  The use of other than genuine AIMCO replacement parts may result in safety hazards, decreased tool performance, and 
increased maintenance, and may invalidate all wa rranties.  
AIMCO is not responsible for customer modification of tools for applications in which AIMCO was not consulted. Repairs should   be made only by 
an authorized AIMCO Service Center. Contact AIMCO at 1 - 800 - 852 - 1368 for the authorized Service Center in   your area.  
www.aimco-global.com