Barco Hdx Series Installation Manual

							1. Safety
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source.
• This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If none of the supplied power cables
are the correct one, consult your dealer.
If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the
purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Do not operate the projector with a damaged cord. Replace the cord.
Do not operate the projector if the projector has been dropped or damaged - until it has been examined and approved for
operation by a qualified service technician.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk offire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to an authorized trained service person when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during alightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.
To prevent personal injury
• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).
• Caution: High pressure lamp may explode ifimproperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 4 persons are needed to carry the projector.
• To prevent injury, ensure that the lens and all covers are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
• Before attempting to remove any of the projector’s covers, you must turn off the projector and disconnect from the wall outlet.
• When required to switch off the projector, to access parts inside, always disconnect the power cord from the power net.
• The power input at the projector side is considered as the disconnect device. When required to switch off the projector, to
access parts inside, always disconnect the power cord at the projector side. In case the power input at the projector side is not
accessible (e.g. ceiling mount), the socket outlet supplying the projector shall be installed nearby the projector and be easily
accessible, or a readily accessible general disconnect device shall be incorporated in thefixed wiring.
• Never stack more than two (2) HDX projectors in a hanging configuration (truss) and never stack more than three (3) HDX
projectors in a base stand configuration (table mount).
• When using the projector in a hanging configuration, always mount 2 safety cables. See installation manual for the correct use
of these cables.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not lookdirectly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines. The exposer of this UV
radiation is allowed for only 1 hour per day for maintenance and service persons.
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							1. Safety
•Cooling liquid circuit.The projector contains a cooling circuitfilled with Blue antifreeze diluted (1/3 ethanediol – 2/3 Demi
water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
To preventfire hazard
• Do not placeflammable or combustible materials near the projector!
• Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This
projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and
safe. Exposingflammable or combustible materials into close proximityof this projector could result in the spontaneous ignition
of that material, resulting in afire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external
surfaces of the projector whereby noflammable or combustible materials are present. The exclusion zone must be not less than
40 cm (16”) for all DLP projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the
lens with any material while the projector is in operation. Keepflammable and combustible materials away from the projector at
all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose
the projector to rain or moisture. In the event offire, use sand, CO
2or dry powderfire extinguishers. Never use water on an
electricalfire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine
Barco replacement parts. Never use non-Barco replacement parts as they may degradethe safety of this projector.
• Slots and openings in this equipment are provided for ventilation. Toensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Projection rooms must be well ventilated or cooled in order to avoid build up of heat.
• Let the projector cool down completely before storing. Remove cord from the projector when storing.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
To prevent projector damage
• This projector has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
• The airfilters of the projector must be cleaned or replaced on regular base (a clean booth would be monthly-minimum).
Neglecting this could result in disrupting the airflow inside the projector, causing overheating. Overheating may lead to the
projector shutting down during operation.
• The projector must always be installed in a manner which ensures freeflow of air into its air inlets and unimpeded evacuation
of the hot air from its cooling system.
• In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains
supply immediately. Do not operate the projector again until it has been checked by qualified service personnel.
• Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be
nearer to the projector than 10 cm (4) on any side.
• Do not use this equipment near water.
•Special care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror Devices
TMin
which case there is a loss of warranty.
• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror Devices
TMin which
case there is a loss of warranty.
• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
• Unplug this product from the wall outlet before cleaning. Do notuse liquid cleaners or aerosol cleaners. Use a damp cloth for
cleaning. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will damage the cabinet.
Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, t
a= 40 °C (104 °F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
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							1. Safety
On servicing
• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
• Refer all servicing to qualified service personnel.
• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
• Unplug this product from the wall outlet and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu-
tions may result in degraded performance and reliability,fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.
• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.
• Possible explosion hazard: Always keep in mind the caution below:
CAUTION:Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or
otherwise mishandled. Whenever the lamp house, containing a xenon lamp, has to be dismantled or whenever
the protective container or cloth has to be removed from the xenon lamp, authorized protective clothing MUST
be worn!
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
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							1. Safety
1.3 Important warnings concerning HDXflight cases
Important warnings concerning stacking/transporting HDX rentalflight cases
• Stack maximum two (2) HDX rentalflight cases high. Never higher.
• Surface on whichflight case is standing must be level to ensure that the total load is evenly spread out among the four wheels.
The surface must also be able to support the load safely.
• Before stacking or transportingflight cases, check the wheels and theirfixation screws for wear or defects.
• Before stacking or transportingflight cases, check that the four lock handles on eachflight case are in good working order and
locked securely.
• When stacked, make sure the wheels of the upperflight case are precisely positioned in the stacking dishes of theflight case
below.
•Stackedflight cases may not be moved. Before stacking, the lowerflight case must already be in itsfinal resting position before
placing the second upon it.
• Never stack loadedflight cases in a truck or other transport medium, unless eachflight case is rigidly strapped tight.
• In the event of a wheel breaking,flight cases must be rigidly strapped tight to prevent a stack collapsing.
• Use an appropriate forklift to raiseflight cases and take the necessary precautions to avoid personnel injury.
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							2. General
2. GENERAL
About this chapter
Read this chapter before installing your HDX projector. It contains important information concerning installation requirements for the
HDX projector, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the
installed projector, required power net, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Overview
• Installation requirements
• Unpacking the projector
• Initial inspection
• HDXflight case
• Projector configurations
• Projector air inlets and outlets
• Free download of Projector Toolset
• Installation process overview
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
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							2. General
2.1 Installation requirements
Environment conditions
Table below summarizes the physical environment in which the HDX projector may be safely operated or stored.
Environment Operating Non-Operating
Ambient Temperature 10 °C (50 °F) to 40 °C (104 °F) -15°C (5°F) to 60°C (140°F)
Humidity 5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed
Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)
Let the projector acclimatize after unpacking. Neglecting this may result in a startup failure of theLight Pro-
cessor Unit.
Cooling requirements
The projector is fan cooled and must be installed with sufficient space around the projector head, minimum 10 cm (4 inch) to ensure
sufficient airflow. It should be used in an area where the ambient temperature, as measured at the projector air inlet , does not
exceed +40°C (+104°F).
Clean air environment
A projector must always be mounted in a manner which ensures the freeflow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminatedair well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufacturer’s recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on the projector’s optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contam-
inants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will
be noneffective and impracticable. Damage of this nature is under no circumstances covered under the manufacturer’s warranty
and may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacturer reserves the right to refuse repair if a projector has been subject to
knowingly neglect, abandon or improper use.
Main Power requirements
The HDX projector operates from a nominal mono phase power net with a separate earth ground PE.
Projector Power requirements
HDX W12
200-240VAC, 50-60Hz, 11A at 200 VAC
HDX W14 200-240 VAC, 50-60Hz, 14A at 200 VAC
The power cord required to connect theprojector with the power net is delivered with the projector.
Projector weight
Do not underestimate the weight of the HDX projector. The projector weights about ±50 kg (±111 lb.) without lens. Be sure that the
pedestal on which the projector has to be installed is capable of handlingfive (5) times the complete load of the system.
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							2. General
2.2 Unpacking the projector
What has to be done ?
Upon delivery, the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Fur-
thermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector has arrived at the
installation site, it needs to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
After unpacking let the projector acclimatizes to a room temperature higher then 10°C (50°F) and lower then
40°C (104°F). Neglecting this may result in a start up failure of the Light Processor Unit.
Necessary tools
cutter knife
How to unpack
1. Remove the banding around the carton box, by releasing the fastening clips as illustrated, and open the box.
Image 2-1
Opening box
2. Remove the small box on top of the projector. This box contains the accessories such as manuals, remote control, etc.
Image 2-2
Remove carton and foam rubber
3. Take out the foam rubber.
4. Take out the projector.
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							2. General
Save the original shipping carton and packing material, they will be necessary if you ever have to ship your
projector. For maximum protection, repack your projector as it was originally packed at the factory.
A rubber foam inside a plastic bag is placed into the lensopening of the projector. It’s recommended to reuse
this foam and plastic back each time you transport the projector. This to prevent intrusion of dust and foreign
particles.
The lens is delivered in a separate box.
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							2. General
2.3 Initial inspection
General
Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is
unpacked, inspect for any damage that may have occurred in transit. Save all packing material until the inspection is completed. If
damage is found,file claim with carrier immediately. The Barco Sales and Service office should be notified as soon as possible.
The packaging of the HDX projector is provided with a shock-watch label. If this shock-watch label was trig-
gered (red colored at arrival) during transport, that indicates that the package was possibly roughly handled
by the transport company. In this case, the instructions mentioned on the label, should be followed, which
are: adding a note on the “bill of lading” and informing the transport company and the Barco sales and service
office as soon as possible.
Box content
After unpacking the projector it is recommended to check if all following items where included:
• Three power cords of 2.5 meter, one CEE (7), one NEMA L6-20P and one CH2–16P
• This manual (installation manual).
• One Safety manual
• One remote control unit (RCU)
• Two AA size batteries for the RCU.
One xenon lamp is mounted inside the lamp house at delivery. The projector lenses are not included in the
package of the projector.
Mechanical check
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and
scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon
as possible if this is not the case.
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							2. General
2.4 HDXflight case
Introduction of the HDXflight case
The HDXflight case is designed to transport the HDX projector in a safe and secure manner. The four caster wheels, provided with
breaks, and the four handles make the HDXflight case easy to handle. Thefloor of theflight case wagon is equipped with two small
covered compartments to store the remote control and the rigging clamps.
Image 2-3
HDX Flight case
Order numberflight case:R9864090
The dimensions of theflight case are optimal for maximum utilization of thefloor area of a truck. The cover of the FLM light case
has 4 stacking dishes, which allows to stack theflight cases.
WARNING:Maximum stack two (2) HDXflight cases high. Never higher.
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