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Stiga Lawn Mower PARK 4WD PRO Svan Instruction Manual

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    							51
    DEUTSCHDE
    4.  Papierfilter folgendermaßen reinigen: Filter 
    leicht gegen eine ebene Fläche klopfen. Wenn 
    der Papierfilter sehr schmutzig ist, sollte er 
    ausgewechselt werden.
    5.  Den Luftfilter in umgekehrter Reihenfolge 
    wieder zusammensetzen.
    Zur Reinigung des Papierfilters dürfen keine 
    Lösungsmittel wie z. B. Petroleum verwendet 
    werden. Diese Lösungsmittel zerstören den 
    Filter.
    Zur Reinigung des Papierfilters keine Druckluft 
    benutzen. Der Papierfilter darf nicht eingeölt 
    werden. 
    5.12 ZündkerzeDie Zündkerze(n) ist (sind) alle 200 Betriebsstun-
    den auszutauschen (d.h. bei jedem zweiten Grund-
    service).
    Bevor Sie die Zündkerze lösen, reinigen Sie deren 
    Befestigung.
    Zündkerze
    : 
    NGK BPR5ES oder DENSO W16EPR-U
    Elektrodenabstand
    : 0,75 mm.
    5.13 LufteinlassSiehe 8:W. Der Motor ist luftgekühlt. Verstopfun-
    gen im Kühlsystem schaden dem Motor. Der Luft-
    einlass des Motors ist alle 50 Betriebsstunden zu 
    reinigen. Eine gründlichere Reinigung des Kühl-
    systems wird bei jedem Grundservice ausgeführt.
    5.14 SchmierungSämtliche Schmierpunkte entsprechend der fol-
    genden Tabelle sind alle 50 Betriebsstunden sowie 
    nach jedem Waschen zu schmieren. 
    5.15 SicherungenWenn einer der unten aufgeführten Fehler auftritt, 
    ist die entsprechende Sicherung auszuwechseln. 
    Siehe Abb. 9.
    6 PATENT- UND MUSTER-SCHUTZ
    Dieses Gerät oder Teile von ihm unterliegen fol-
    gendem Patent- und Musterschutz:
    SE9901091-0, SE9901730-3, SE9401745-6, 
    US595 7497, FR772384, DE69520215.4, 
    GB772384, SE0301072-5, SE04/000239 (PCT), 
    SE0401554-1.
    GGP behält sich das Recht vor, ohne vorherige An-
    kündigung Änderungen am Produkt vorzunehmen.  Objekt Maßnahme Abbil
    dung
    Radlager 2 Schmiernippel.
    Fettspritze mit Universalfett 
    verwenden. Solange pum-
    pen, bis Fett austritt.21
    Knicklenk-
    punkt4 Schmiernippel.
    Fettspritze mit Universalfett 
    verwenden. Solange pum-
    pen, bis Fett austritt.22
    Lenkketten Ketten mit Stahlbürste reini-
    gen.
    Mit Universalkettenspray 
    schmieren.-
    Spannarme Lagerpunkte mit Ölkänn-
    chen schmieren und gleich-
    zeitig die entsprechenden 
    Bedienelemente aktivieren. 
    Am besten von 2 Personen 
    auszuführen.23
    Seilzüge der 
    Bedienele-
    menteSeilzugenden mit Ölkänn-
    chen schmieren und gleich-
    zeitig die entsprechenden 
    Bedienelemente aktivieren. 
    Am besten von 2 Personen 
    auszuführen.24
    Fehler Sicherung
    Der Motor startet nicht bzw. startet 
    und stoppt unmittelbar darauf wie-
    der. Die Batterie ist geladen.10 A
    Sandstreuer und elektrische Schnitt-
    höheneinstellung funktionieren nicht
    (gilt nicht für Prestige).20 A
    Sämtliche elektrische Funktionen 
    funktionieren nicht. Die Batterie ist 
    geladen.30 A 
    						
    							52
    ENGLISHEN
    1 GENERAL
    This symbol indicates WARNING. Seri-
    ous personal injury and/or damage to 
    property may result if the instructions 
    are not followed carefully.
    You must read these instructions for use 
    and the accompanying pamphlet 
    “SAFETY INSTRUCTIONS” careful-
    ly, before starting up the machine.
    1.1 SYMBOLSThe following symbols appear on the machine. 
    They are there to remind you of the care and atten-
    tion required during use and maintenance.
    This is what the symbols mean:
    Warning!
    Read the instruction manual and the safety 
    manual before using the machine.
    Warning!
    Watch out for discarded objects. Keep on-
    lookers away.
    Warning!
    Always wear hearing protectors.
    Warning!
    This machine is not designed to be driven 
    on public roads.
    Warning!
    The machine, equipped with original ac-
    cessories, must not be driven in any direc-
    tion on slopes with a gradient greater than 
    10º.
    Warning!
    Risk of crushing injuries. Keep hands and 
    feet well away from the articulated steer-
    ing joint.
    Warning!
    Risk of burn injuries. Do not touch the si-
    lencer/catalytic converter. 
    1.2 References
    1.2.1 Figures
    The figures in these instructions for use are num-
    bered 1, 2, 3, etc. 
    Components shown in the figures are marked A, B, 
    C, etc.
    A reference to component C in figure 2 is written 
    “2:C”.
    1.2.2 Headings
    The headings in these instructions for use are num-
    bered in accordance with the following example:
    “1.3.1 General safety check” is a subheading to 
    “1.3 Safety checks” and is included under this 
    heading.
    When referring to headings, only the number of the 
    heading is normally specified. E.g. “See 1.3.1”.
    2 DESCRIPTION
    2.1 DriveThe machine has 4-wheel drive. The power from 
    the engine to the drive wheels is transferred hy-
    draulically. The engine drives an oil pump, which 
    pumps oil through the rear and front axle drives. 
    The front axle and rear axle are connected in se-
    ries, which means that the front wheels and rear 
    wheels are forced to rotate at the same speed. 
    To make turning easier, both axles are equipped 
    with differential. 
    Front-mounted implements are powered via drive 
    belts.
    2.2 SteeringThe machine is articulated. This means that the 
    chassis is divided into a front and a rear section, 
    which can be turned in relation to each other.
    The articulated steering means that the machine 
    can turn around trees and other obstacles with an 
    extremely small turning radius.
    2.3 Safety systemThe machine is equipped with an electrical safety 
    system. The safety system interrupts certain activ-
    ities that can entail a danger of incorrect manoeu-
    vres. For example, the engine cannot be started if 
    the clutch-parking brake pedal is depressed.
    The operation of the safety system must 
    always be checked every time before 
    use.
    2.4 Controls
    2.4.1 Implement lifter, hydraulic (2:M)
    The hydraulic implement lifter only 
    works when the engine is running, and is 
    controlled with the switch (2:M). 
    The switch has the following three positions:
    •Floating position. Press the front part of the 
    switch. The switch locks in the pressed position 
    and the implement is lowered until it reaches its 
    floating position. 
    Floating position means that the implement al-
    ways rests with the same pressure against the 
    ground and can follow the ground’s contours. 
    Floating position should be used when working. 
    •Lifting. Press the rear part of the switch until 
    the implement is in its highest position (trans-
    port position). Then release the switch and the 
    height is locked in transport position.
    •Locking in transport position. The switch has 
    reverted to neutral position after lifting. The im-
    plement is locked in transport position. 
    						
    							53
    ENGLISHEN
    NOTE! The hydraulic implement lifter must be 
    in floating position in order for the power take-
    off to be engaged.
    NOTE! The power take-off cannot be engaged 
    when the parking brake is activated.
    2.4.2 Clutch-parking brake (1:B)
    Never press the pedal while driving. 
    There is a risk of overheating in the 
    power transmission.
    The pedal (1:B) has the follow-
    ing three positions:
    •Released. The clutch is not activated. The park-
    ing brake is not activated.
    •Depressed halfway. Forward drive disengaged. 
    The parking brake is not activated.
    •Pressed down. Forward drive disengaged. The 
    parking brake is fully activated but not locked.
    •
    2.4.3 Inhibitor, parking brake (1:A)
    The inhibitor locks the “clutch-brake” 
    pedal in the depressed position. This func-
    tion is used to lock the machine on slopes, 
    during transport, etc., when the engine is 
    not running.
    The parking brake must always be re-
    leased during operation.
    Locking:
    1. Depress the pedal (1:B) fully. 
    2. Move the inhibitor (1:A) to the right.
    3. Release the pedal (1:B).
    4. Release the inhibitor (1:A).
    Unlocking:
    Press and release the pedal (1:B).
    2.4.4 Driving-service brake (1:F)
    The pedal (1:F) determines the gearing ratio be-
    tween the engine and the drive wheels (= the 
    speed). When the pedal is released, the service 
    brake is activated.
    1. Press the pedal forward – 
    the machine moves forward.
    2. No load on the pedal – the ma-
    chine is stationary.
    3. Press the pedal backward – 
    the machine reverses.
    4. Reduce the pressure on the 
    pedal – the machine brakes.2.4.5 Steering wheel (1:D)
    The height of the steering wheel is infinitely ad-
    justable. Undo the adjustment knob (1:E) on the 
    steering column and raise or lower the steering 
    wheel to the desired position. Tighten.
    Do not adjust the steering wheel during 
    operation.
    Never turn the steering wheel when the 
    machine is stationary with a lowered 
    implement. There is a risk of abnormal 
    loads on the servo and steering mecha-
    nisms.
    2.4.6 Throttle control (2:G)
    Control for setting the engine’s revs.
    1. Full throttle – when the machine is in 
    operation, full throttle should always be 
    used. 
    2. Idling.
    2.4.7 Choke control (2:H) 
    A pull-type control to choke the engine when start-
    ing from cold.
    1. Control fully pulled out – choke valve 
    in carburettor closed. For starting cold en-
    gine.
    2. Control pushed in – choke valve open. For start-
    ing warm engine and when operating the machine. 
    Never operate the machine with the choke 
    pulled out when the engine is warm.
    2.4.8 Ignition lock/headlight (2:I)
    The ignition lock is used for starting and stopping 
    the engine. The ignition lock is also the switch for 
    the headlight. 
    Do not leave the machine with the key 
    in position 2 or 3. There is a fire risk, 
    fuel can run into the engine through the 
    carburettor, and there is a risk of the 
    battery being discharged and damaged.
    Four positions:
    1. Stop position – the engine is short-cir-
    cuited. The key can be removed.
    2. Operating position – headlight activat-
    ed.
    3. Operating position – headlight not acti-
    vated.
    4. Start position – the electric start motor 
    is activated when the key is turned to the 
    spring-loaded start position. Once the en-
    gine has started, let the key return to oper-
    ating position 3. 
    Turn the key to position 2 to light the headlight. 
    						
    							54
    ENGLISHEN
    2.4.9 Power take-off (2:K)
    Switch for engaging/disengaging the electromag-
    netic power take-off for operating front-mounted 
    accessories. Two positions:
    1. Press the front part of the switch – the 
    power take-off is engaged. The symbol 
    will light up.
    2. Press the rear part of the switch – the 
    power take-off is disengaged. 
    2.4.10 Hour meter (3:P)
    Indicates the number of working hours. Only 
    works when the engine is running.
    2.4.11 Cruise control (2:N)
    A switch for activating the cruise control. The 
    cruise control locks the pedal (1:F) in the desired 
    position.
    1. Press down the pedal (1:F) until the de-
    sired speed is obtained. Then press the 
    front part of the switch to activate the 
    cruise control. The symbol will light up.
    2. Disengage the cruise control by releas-
    ing it with the pedal (1:B) or pressing the 
    rear part of the switch. 
    2.4.12 Cutting height adjustment (2:J)
    The machine is equipped with a control for using 
    the cutting deck with electrical cutting height ad-
    justment.
    The switch is used to adjust the cutting 
    height in continuously variable positions. 
    The cutting deck is connected to the contact (3:Q).
    2.4.13 Sand spreader (2:O)
    The machine has been designed for electrical ad-
    justment of a sand spreader (accessory). 
    The switch is used to start and stop the 
    spreader.
    Cables for connecting the sand spreader are at the 
    rear of the machine.
    2.4.14 Clutch release lever (4:R)
    A lever for disengaging the variable transmission. 
    Enables the machine to be moved by hand without 
    the help of the engine. Two positions:
    1. Lever out – transmission en-
    gaged for normal operation. 
    There is an audible click when 
    the lever locks in the outer posi-
    tion.
    2. Lever in – transmission disen-
    gaged. The machine can be 
    moved by hand.
    The machine may not be towed over long distances 
    or at high speeds. The transmission could be dam-
    aged. 2.4.15 Seat (5:S)
    The seat can be folded and adjusted for-
    wards and backwards. The seat’s forward/
    backward position can be locked with the 
    knobs (5:T).
    The seat is equipped with a safety switch that is 
    connected to the machine’s safety system. This 
    means that certain activities that can entail danger 
    cannot be carried out when nobody is sitting in the 
    seat. See also 4.3.2.
    2.4.16 Engine casing (6:U)
    In order to access the fuel cock, battery 
    and engine, the machine has an engine 
    casing that can be opened. The engine cas-
    ing is locked with a rubber strap.
    The engine casing is opened as follows:
    1. Undo the rubber strap (6:V) at the front edge of 
    the casing.
    2. Carefully lift the engine casing back.
    Close in the reverse order.
    The machine may not be operated un-
    less the engine casing is closed and 
    locked. Risk of burns and crushing in-
    juries.
    3 AREAS OF USE
    The machine may only be used for the following 
    tasks using the genuine STIGA accessories stated.
    12V
    Work Accessories, STIGA genuine
    Mowing Using mowing decks:
    107 M, 107 M HD, 107 M HD 
    El, 121 M, 121 M El, 125 Combi 
    Pro, 125 Combi Pro El and with 
    flail mower.
    Sweeping Using brush unit or collector 
    brush unit. The use of a dust 
    guard is recommended with the 
    first option.
    Snow clearance Using snow blade or snow 
    thrower Snow chains and frame 
    weights are recommended.
    Grass clipping and 
    leaf collectionUsing towed collector 30 or 
    42.
    Grass and leaf 
    transportUsing dump cart Standard, Maxi 
    or Combi.
    Sand spreading Using sand spreader. Can also 
    be used for spreading salt. Snow 
    chains and frame weights are 
    recommended.
    Weeding on gravel 
    pathsUsing front-mounted hoe.
    Lawn edge trim-
    mingUsing edge trimmer.
    Moss scarification Using moss scarifier. 
    						
    							55
    ENGLISHEN
    The maximum vertical load on the towing hitch 
    must not exceed 100 N.
    The maximum over-run load on the towing hitch 
    from towed accessories must not exceed 500 N.
    NOTE! Before using a trailer – contact your insur-
    ance company.
    NOTE! This machine is not intended to be driven 
    on public roads.
    4 STARTING AND OPERATION
    The machine may not be operated un-
    less the engine casing is closed and 
    locked. Risk of burns and crushing in-
    juries.
    4.1 Filling with petrolAlways use lead-free petrol. You must never use 2-
    stroke petrol mixed with oil.
    The tank holds 14 litres. The level can easily be 
    read through the transparent tank.
    NOTE! Ordinary lead-free petrol is a perishable 
    and must not be stored for more than 30 days.
    Environmental petrol can be used, i.e. alkylate 
    petrol. This type of petrol has a composition that is 
    less harmful for people and nature.
    Petrol is highly inflammable. Always 
    store fuel in containers that are made 
    especially for this purpose. 
    Only fill or top up with petrol outdoors, 
    and never smoke when filling or top-
    ping up. Fill up with fuel before starting 
    the engine. Never remove the filler cap 
    or fill with petrol while the engine is 
    running or still warm.
    Never completely fill the petrol tank. Leave an 
    empty space (= at least the entire filler tube plus 1 
    - 2 cm at the top of the tank) to allow the petrol to 
    expand when it warms up without overflowing. 
    See fig. 7.
    4.2 Checking the engine oil level
    Check the oil level every time before using to 
    ensure it is correct. The machine should be 
    standing on level ground.
    Wipe clean around the oil dipstick. 
    Unscrew and pull it up. Wipe off the 
    dipstick. Slide it down completely without 
    tightening it. 
    Pull it up again and read off the oil level.  Top up 
    with oil to the “UPPER” mark, if the oil level is 
    below it (fig. 8).
    The oil level must never exceed the “UPPER” 
    mark. This results in the engine overheating. If the 
    oil level exceeds the “UPPER” mark, the oil must 
    be drained until the correct level is achieved.
    4.3 Safety checksCheck that the results of the safety checks below 
    are achieved when testing the machine in question.
    The safety checks must always be car-
    ried out every time before use.
    If any of the results below is not 
    achieved, the machine must not be 
    used! Take the machine to a service 
    workshop for repair.
    4.3.1 General safety check
    4.3.2 Electrical safety check
    The operation of the safety system 
    should always be checked every time 
    before use.
    Object Result
    Fuel lines and con-
    nections.No leaks.
    Electrical cables. All insulation intact.
    No mechanical damage.
    Exhaust system. No leaks at connections.
    All screws tightened.
    Oil lines No leaks. No damage.
    Drive the machine 
    forwards/back-
    wards and release 
    the driving-service 
    brake pedal.The machine will stop.
    Test driving No abnormal vibrations.
    No abnormal sound.
    Status Action Result
    The clutch-brake 
    pedal is not 
    depressed.
    The power take-off 
    is not activated.Try to start. The engine 
    will not start.
    The clutch-brake 
    pedal is depressed.
    The power take-off 
    is activated.The driver gets up 
    from the seat.The engine 
    will not start.
    Engine running. 
    The power take-off 
    is activated.The driver gets up 
    from the seat.The power 
    take-off will 
    be disen-
    gaged.
    Engine running. Remove fuse 10 
    A.
    See fig. 9.The engine 
    will stop.
    Cruise control acti-
    vated.The driver gets up 
    from the seat.The cruise 
    control will 
    be disen-
    gaged. 
    						
    							56
    ENGLISHEN
    4.4 Start1.  Open the fuel cock. See 10.
    2.  Check that the spark plug cable(s) is/are in-
    stalled on the spark plug(s).
    3.  Check to make sure that the power take-off is 
    disengaged. 
    4.  Do not keep your foot on the drive pedal. 
    5. Put the throttle control at full throttle. 
    Starting cold engine – pull the choke control out 
    fully. 
    Starting warm engine – the choke control 
    should be pressed in.
    6.  Depress the clutch-brake pedal fully.
    7.  Turn the ignition key and start the engine.
    8 Once the engine has started, push the choke 
    control in gradually if it has been used. 
    9. When starting from cold, do not make the ma-
    chine work under load immediately, but let the 
    engine run for a few minutes first. This will al-
    low the oil to warm up. 
    When the machine is in operation, full throttle 
    should always be used.
    4.5 Power assisted steering Power assisted steering means that power from the 
    machine’s hydraulic system is supplied to the 
    steering wheel movements. This makes the ma-
    chine very easy to steer when the engine is operat-
    ing at working revs (full throttle). 
    The servo effect is reduced as the engine speed 
    drops.
    4.6 Operating tipsAlways check that there is the correct volume of 
    oil in the engine. This is particularly important 
    when operating on slopes. See 4.2. 
    Be careful when driving on slopes. No 
    sudden starting or stopping when driv-
    ing up or down a slope. Never drive 
    across a slope. Move from the top down 
    or from the bottom to the top. 
    The machine may not be driven on 
    slopes greater than 10º in any direction.Reduce the speed on slopes and when 
    making sharp turns in order to retain 
    control and reduce the risk of tipping 
    over.
    Do not turn the steering wheel to full 
    lock when driving in top gear and at full 
    throttle. The machine can easily topple 
    over.
    Keep hands and fingers well away from 
    articulated steering joint and seat 
    bracket. Risk of crushing injuries. Nev-
    er drive with the engine casing open.
    4.7 StopDisengage the power take-off. Apply the parking 
    brake. 
    Allow the engine to idle 1-2 mins. Stop the engine 
    by turning off the ignition key.
    Shut off the petrol cock. This is particularly impor-
    tant if the machine is to be transported on a trailer 
    for example.
    If the machine is left unattended, re-
    move the spark plug cable(s) and re-
    move the ignition key.
    The engine may be very warm immedi-
    ately after it is shut off. Do not touch the 
    silencer, cylinder or cooling fins. This 
    can cause burn injuries.
    4.8 Cleaning
    To reduce the risk of fire, keep the en-
    gine, silencer, battery and fuel tank free 
    from grass, leaves and oil.
    To reduce the risk of fire, regularly 
    check the machine for oil and/or fuel 
    leakage. 
    Clean the machine after each use. The following 
    instructions apply for cleaning:
    • When washing the machine with water under 
    high pressure, do not point the jet directly at 
    axle seals, electrical components or hydraulic 
    valves.
    • Do not spray water directly at the engine. 
    • Clean the engine with a brush and/or com-
    pressed air.
    • Clean the engine’s cooling air intake (8:W). Cruise control acti-
    vated.The clutch-brake 
    pedal is depressed.The cruise 
    control will 
    be disen-
    gaged.
    The switch for the 
    implement lifter is 
    in neutral position.Try to engage the 
    power take-off.It will not be 
    possible to 
    engage the 
    power take-
    off. 
    						
    							57
    ENGLISHEN
    5 MAINTENANCE
    5.1 Service programmeIn order to keep the machine in good condition as 
    regards reliability and operational safety as well as 
    from an environmental perspective, STIGA’s Ser-
    vice programme should be followed.
    The contents of this programme can be found in 
    the attached service log.
    Basic service
     must always be carried out by an au-
    thorised workshop.
    First service and intermediate service
     should be 
    carried out by an authorised workshop, but can 
    also be carried out by the user. The content of this 
    can be found in the service log and the actions are 
    described under “4 STARTING AND OPERA-
    TION” as well as below.
    Servicing carried out at an authorised workshop 
    guarantees professional work using genuine spare 
    parts.
    At each basic service and intermediate service car-
    ried out at an authorised workshop, the service log 
    is stamped. A service log presenting these services 
    is a valuable document that improves the ma-
    chine’s second-hand value.
    5.2 PreparationAll service and all maintenance must be carried out 
    on a stationary machine with the engine switched 
    off.
    Prevent the machine from rolling by al-
    ways applying the parking brake.
    Stop the engine.
    Prevent unintentional starting of the 
    engine by disconnecting the spark plug 
    cable(s) from the spark plug(s) and re-
    moving the ignition key. 
    5.3 Tyre pressureAdjust the air pressure in the tyres as follows:
    Front: 0.6 bar (9 psi).
    Rear: 0.4 bar (6 psi). 
    5.4 Changing engine oilChange the oil for the first time after 20 hours of 
    operation (or during the first month), and then after 
    every 100 hours of operation or once every 6 
    months. 
    Use synthetic oil of service grade SJ or higher in 
    accordance with the table below.Use oil without any additives.
    Do not fill with too much oil. This can cause the 
    engine to overheat. 
    Change oil when the engine is warm.
    The engine oil may be very hot if it is 
    drained off directly after the engine is 
    shut off. Therefore allow the engine to 
    cool a few minutes before draining the 
    oil.
    1.  Attach the clamp on the oil drainage hose. Use 
    a polygrip or similar. See fig. 11:Z.
    2.  Move the clamp up 3-4 cm on the oil drainage 
    hose and pull out the plug.
    3. Collect the oil in a collection vessel.
    NOTE! Do not spill any oil on the drive belts.
    4. Hand in the oil for disposal in accordance with 
    local provisions.
    5. Install the oil drainage plug and move the clamp 
    back so that it clamps above the plug.
    6. If the oil filter is to be replaced, see 5.5 below 
    before continuing.
    7.  Remove the dipstick and fill up with new oil.
    Oil volume:
    Without filter replacement:approx. 0.9 litres
    With filter replacement:approx. 1.05 litres
    8. After filling up the oil, start the engine and idle 
    for 30 seconds. 
    9. Check to see if there is any oil leakage.
    10.Stop the engine. Wait for 30 seconds and then 
    check the oil level in accordance with 4.2.
    5.5 Changing oil filter (11:Y)The oil filter must be replaced after 100 hours of 
    operation or once every 6 months. 
    First drain the engine oil and install the oil drain-
    age plug as described above. Then replace the oil 
    filter as follows:
    1. Clean the area around the filter and dismantle 
    the filter.
    2. Moisten the new filter’s gasket with oil.
    6. Install the filter. First screw in the filter so that 
    the gasket comes into contact with the engine. 
    Then screw in the filter a further 7/8 turn.
    7. Continue with point 7 in accordance with 5.4 
    Changing engine oil above.
    5.6 Fuel filter (11:X)Replace the fuel filter every season.
    Check for fuel leaks once the new filter has been 
    installed.
    Use Oil
    All temperatures SAE 10W-30
    Below 0°C SAE 5W-30
    Above 10°C SAE 30 
    						
    							58
    ENGLISHEN
    5.7 Transmission, oil filterThe oil and the filter in the hydraulic power trans-
    mission must be checked/adjusted or replaced at 
    intervals according to the table below.
    Oil type: Synthetic oil 5W-50.
    Oil volume at change: approx. 4.2 litres.
    5.7.1 Check – adjustment
    1. Place the machine on a flat surface.
    2. Read off the oil level in the reservoir. See fig. 
    12. The level should be level with the line. 
    3. If necessary, top up with more oil.
    5.7.2 Draining
    1. Operate the machine at varying speeds for 10-
    20 minutes in order to warm up the transmission 
    oil.
    2. Drive the machine up onto a block or similar so 
    that the right rear wheel is raised approximately 
    10 cm above the left rear wheel. See fig. 13. 
    Otherwise the machine should be on a level sur-
    face. This measure allows the oil to run out of 
    the reservoir more easily.
    3. Open the drive shafts’ valves in accordance 
    with fig. 14.
    4. Place one collection trough under the rear axle 
    and one under the front axle.
    5. Remove 2 drainage plugs from each axle. Use a 
    12 mm socket wrench. See fig. 15.
    6. Remove the filler cap from the oil tank.
    7. Clean the area around the hydraulic circuit’s fil-
    ter and dismantle the filter. See fig. 16:A.
    8. Allow all the oil to run out into the collection 
    trough.
    9. Hand in the oil for disposal in accordance with 
    local provisions.
    5.7.3 Cleaning tank filter
    1. Press the filter casing (17:F)down into the up-
    per section of the tank and move the casing for-
    wards to the hole.
    2. Pull up the filter casing together with filter and 
    spring.
    3. Pull the filter (17:G) out of the casing.
    4. Clean the filter with a suitable solvent and com-
    pressed air.5. Check that the rubber gasket (17:H) in the bot-
    tom of the filter is intact.
    6. Reinstall the filter and spring in the casing. In-
    sert the filter until it snaps into position in the 
    casing.
    7. Reinstall the unit in the tank. The upper part of 
    the filter casing must snap into position in the 
    slot in the upper section of the tank.
    5.7.4 Filling
    1. Check that the gaskets on the 4 drainage plugs 
    are intact. See fig. 15. Reinstall the plugs. Tight-
    ening torque: 15-17 Nm.
    2. Roll the machine down so that the right rear 
    wheel is level with the other wheels.
    3. Moisten the new filter’s gasket with oil and in-
    stall the filter. See fig. 16:A.
    4. Fill the oil reservoir with the new oil.
    5. Check that the clutch release lever (4:R) is in 
    the outer position (drive position).
    If the engine is to be run indoors, an ex-
    haust extraction device must be con-
    nected to the engine’s exhaust pipe.
    6. Prepare a suitable vessel with the new oil.
    NOTE! The oil is sucked into the system very 
    quickly. The reservoir must always be kept 
    topped up. Under no circumstances may air 
    be sucked in.
    7. Fill the oil reservoir with new oil.
    8. Start the engine and allow it to idle. Gradually 
    top up the oil in the reservoir so that the level 
    constantly reaches the mark.
    9. Reinstall the oil filler cap and close the engine 
    casing.
    10.Reset the drive shafts’ valves in accordance 
    with fig. 18.
    11.Drive the machine 8-10 metres forwards and 8-
    10 metres backwards. If the machine has hy-
    draulic power assisted steering, apply full steer-
    ing lock at the same time.
    12.If the machine has a hydraulic implement lifter, 
    raise and lower the lifter 3-4 times.
    13.Adjust the oil level in the reservoir.
    5.8 Belt transmissionsAfter 5 hours of operation, check that all the belts 
    are intact and undamaged.
    5.9 SteeringThe steering must be checked/adjusted after 5 
    hours of operation and thereafter after 100 hours of 
    operation.
    5.9.1 Checks
    Briefly turn the steering wheel back and forth. 
    There must be no mechanical clearance in the 
    steering chains. Action1st time Then at 
    interval
    Hours of operation
    Check – adjusting level. - 50
    Changing oil.
    Cleaning tank filter.5 200
    Replace filter in the hydrau-
    lic circuit. Pro20, Pro255 200 
    						
    							59
    ENGLISHEN
    5.9.2 Adjustment
    Adjust the steering chains if required as follows:
    1. Put the machine in the straight-ahead position.
    2. Adjust the steering chains with the two nuts, lo-
    cated under the central point. See fig. 19.
    3. Adjust both nuts by the same amount until there 
    is no clearance.
    4. Test drive the machine straight forwards and 
    check that the steering wheel is not off centre.
    5. If the steering wheel is off centre, undo one nut 
    and tighten the other.
    Do not over-tighten the steering chains. This will 
    cause the steering to become heavy and will in-
    crease wear on the steering chains.
    5.10 Battery
    If acid comes into contact with the eyes 
    or skin, this can cause serious injuries. 
    If any part of the body has come into 
    contact with acid, rinse immediately 
    with copious amounts of water and seek 
    medical assistance as soon as possible.
    The battery is a valve-regulated battery with 12 V 
    nominal voltage. The battery fluid does not need to 
    and cannot be checked or topped up. The only 
    maintenance that is required is charging, for exam-
    ple after extended storage.
    The battery must be fully charged be-
    fore being used for the first time. The 
    battery must always be stored fully 
    charged. If the battery is stored while 
    discharged, serious damage will occur. 
    5.10.1 Charging with the engine
    The battery can be charged using the engine’s gen-
    erator as follows:
    1. Install the battery in the machine as shown be-
    low.
    2. Place the machine outdoors or install an extrac-
    tion device for the exhaust fumes.
    3. Start the engine according to the instructions in 
    the user guide.
    4. Allow the engine to run continuously for 45 
    minutes.
    5. Stop the engine. The battery will now be fully 
    charged.
    5.10.2 Charging using battery charger
    When charging using a battery charger, a battery 
    charger with constant voltage must be used.
    Contact your dealer to purchase a battery charger 
    with constant voltage.
    The battery can be damaged if a standard type 
    battery charger is used. 5.10.3 Removal/Installation
    The battery is placed under the tank. To access the 
    battery, first dismantle the fuel tank as follows:
    1. Open the engine casing.
    2. Close the fuel cock, see 10.
    3. Unscrew the two wing nuts (16:B) and remove 
    the clamps.
    4. Carefully lift up the petrol tank.
    During removal/installation of the battery, the fol-
    lowing applies regarding connection of the cables:
    • During removal. First disconnect the black ca-
    ble from the battery’s negative terminal (-). 
    Then disconnect the red cable from the battery’s 
    positive terminal (-).
    • During installation. First connect the red cable 
    to the battery’s positive terminal (+). Then con-
    nect the black cable to the battery’s negative ter-
    minal (-).
    If the cables are disconnected/connect-
    ed in the wrong order, there is a risk of 
    a short-circuit and damage to the bat-
    tery.
    If the cables are interchanged, the gen-
    erator and the battery will be damaged.
    The engine must never be driven with 
    the battery disconnected. There is a risk 
    of serious damage to the generator and 
    the electrical system.
    When the battery has been rectified, install the fuel 
    tank as follows:
    Check that the petrol hose is not 
    clamped against the hydraulic pump 
    and does not come into contact with 
    this. The hydraulic pump becomes very 
    hot during operation. Risk of fire.
    1. Place the petrol tank on the brackets. Check that 
    the petrol hose is not touching the hydraulic 
    pump.
    2. Install the clamps and tighten the wing nuts 
    (16:B).
    5.10.4 Cleaning
    If the battery terminals are coated with oxide, they 
    should be cleaned. Clean the battery terminals with 
    a wire brush and lubricate them with terminal 
    grease.
    5.11 Air filter, engineClean the air filter every 3 months or after every 50 
    hours of operation, whichever comes first.
    Clean the paper filter insert once a year or after 
    every 200 hours of operation, whichever comes 
    first.
    Note! Both filters should be cleaned more often if 
    the machine operates on dusty ground. 
    						
    							60
    ENGLISHEN
    1.  Remove the protective cover of the air filter 
    (fig. 20). 
    2.  Dismantle the paper filter insert and the foam 
    pre-filter. Make sure that no dirt gets into the 
    carburettor. Clean the air filter housing.
    3. Wash the pre-filter in liquid detergent and 
    water. Squeeze dry. Pour a little oil on the filter 
    and squeeze in the oil.
    4.  Clean the paper filter insert as follows: Knock it 
    lightly against a flat surface. If the filter is very 
    dirty, change it.
    5.  Assemble in the reverse order.
    Petroleum-based solvents such as kerosene may 
    not be used for cleaning the paper filter insert. 
    These solvents can destroy the filter.
    Do not use compressed air for cleaning the 
    paper filter insert. The paper filter insert must 
    not be oiled. 
    5.12 Spark plugThe spark plug(s) must be replaced every 200 
    hours of operation (=at every other basic service).
    Before disconnecting the spark plug, clean around 
    its mounting.
    Spark plug
    : 
    NGK BPR5ES or DENSO W16EPR-U.
    Electrode distance
    : 0.75 mm.
    5.13 Air intakeSee 8:W. The engine is air-cooled. A blocked cool-
    ing system can damage the engine. Clean the en-
    gine’s air intake after 50 hours of operation. More 
    meticulous cleaning of the cooling system is car-
    ried out during each basic service.
    5.14 LubricationAll lubrication points in accordance with the table 
    below must be lubricated every 50 hours of opera-
    tion as well as after every wash. 
    5.15 FusesIf any of the faults listed below occurs, replace the 
    relevant fuse. See fig. 9.
    6 PATENT - DESIGN REGISTRA-TION
    This machine or parts thereof is covered by the fol-
    lowing patent and design registration:
    SE9901091-0, SE9901730-3, SE9401745-6, 
    US595 7497, FR772384, DE69520215.4, 
    GB772384, SE0301072-5, SE04/000239 (PCT), 
    SE0401554-1.
    GGP reserves the right to make alterations to the 
    product without prior notification.  Object Action Fig-
    ure
    Wheel bear-
    ing2 grease nipples.
    Use a grease gun filled with 
    universal grease. Pump until 
    the grease emerges.21
    Centre point 4 grease nipples.
    Use a grease gun filled with 
    universal grease. Pump until 
    the grease emerges.22
    Steering 
    chainsBrush the chains clean with a 
    wire brush.
    Lubricate with universal 
    chain spray.-
    Tensioning 
    armsLubricate the bearing points 
    with an oil can when each 
    control is activated. 
    Ideally carried out by two 
    people.23
    Control 
    cablesLubricate the cable ends with 
    an oil can when each control 
    is activated. 
    Must be carried out by two 
    people.24
    Fault Fuse
    The engine does not start or starts and 
    stops immediately. The battery is 
    charged.10 A
    Sand spreader and electrical cutting 
    height adjustment do not work.
    (Does not apply to Prestige)20 A
    All electrical functions are out of 
    operation. The battery is charged.30 A 
    						
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