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AEM Analog Wideband UEGO Gauge Gasoline AFR 305130 User Manual

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    Part Number 30-5130  
    Analog Wideband Air/Fuel Ratio Gauge 
    Figure 1.  Wiring Schematic 
    AEM Gauge-Type UEGO Controller Parts 
    1 x 35-5130(B/W) UE GO Gauge Assembly  
    1 x 30-2001 UEGO Sensor 
    1 x 35-8535 Install Kit (O2  Bung with 6 Butt Connectors) 
    1 x 10-5130 Installation Instructions 
    1 x 35-3411 8-Pin Power Harness 
    1 x 35-3400 6-Pin Sensor Harness 
    1 x 35-8529S Silver Bezel 
    AEM Performance Electronics 
    2205 126th Street Unit A, Hawthorne, CA. 90250 
    Phone: (310) 484-2322 Fax: (310) 484-0152  http://www.aempower.com 
    Instruction Part Number: 10-5130 Rev 02 
    ©  2009 AEM Performance Electronics 
      
    						
    							Page 2 
    INSTALLATION 
     1.  Disconnect the negative battery cable. 
    2.  Secure the gauge in a 2 1/16
    th” (52MM) mounting hole with the supplied bracket. 
    3.  Plug the 8-wire power harness into t he mating connector on the back of the 
    gauge and connect the wires as shown in Fi gure 1.  Note: the locating tabs on 
    the side of the connector should be  nearest the center of the gauge. 
    4.  Mount the sensor as shown in figure 2. 
    5.   Connect the sensor to the gauge using  the 6-wire sensor cable.  The connector 
    with the grey latch connects to the sens or.  The single-row connector connects to 
    the back of the gauge.  The locating tables on the single-row connector \
    should 
    be farthest from the  center of the gauge. 
     
     
    RED - Connect  BOTH RED wires to a constant 12 volt power source utilizing a 5A fuse. 
     
    BLACK – Connect  BOTH BLACK wires to a clean power ground. 
     
    PINK - Connect to a switched 12 volt  power source utilizing a 5A fuse. 
     
    GREY - Connect to instrument lighting circuit supply voltage. 
      
    *WHITE - Connect to Lambda + Input. 
     
    *BROWN - Connect to Lambda – input. (Must  be connected if Lambda + is used) 
     
    *optional – only needed if using the  available differential analog output  
     
    Wiring notes: 
      RED - When wired as shown above, the gauge will park the needle upon 
    powering down.  Alternatively, both RED  wires can be connected to a switched, fused 
    12 volt power source.  With  both RED wires and the PINK  wire connected to switched 
    power, the needle will remain  at its current position upon powering down.  For both 
    power connection methods, the  needle will rotate to the parked position before rotating 
    to the value of the current operating condition upon powering up. 
      GREY – The GREY wire is used to control  the lighting intensity of the gauge.  
    Maximum lighting intensity is  achieved when the GREY wire is  connected to 12 volts.  
    Minimum lighting intensity is achieved when  the GREY wire is not connected.  The 
    instrumentation illumination on  many vehicles is controlled by varying the supply voltage 
    to the instrument panel light s.  When the GREY wire is c onnected to the instrument 
    panel supply voltage, the int ensity of the gauge is controlle d by the dimmer switch on 
    the dash. 
      WHITE – The WHITE wire should be c onnected to the Lambda + input on the 
    EMS or the analog + input on a similar device. 
      BROWN – The BROWN wire should be connected to the Lambda – input o\
    r the 
    analog – input.  If the EMS  or similar device does not have a – input, the BROWN wire 
    should be connected to a sensor ground.  If  no sensor ground is available, the BROWN 
    wire should be connected to a power ground.   Note: The BROWN wire must be 
    connected in order to get correct  readings from the analog output.  
     
      
    						
    							 Sensor Mounting  
     
    A weld-in M18 X 1.5 boss is supplied for sensor  installation. Mount the O2 sensor in the 
    exhaust system at least 18 inches  downstream from the exhaust port. If you anticipate 
    high EGTs (over 800C), run a  turbocharger, run at high RPM for extended periods of 
    time or plan on running leaded race fuel then  you must mount the sensor at least 36 
    inches or more downstream of the exhaust por t as all of these can cause the sensor to 
    overheat.  On turbocharged engines the UEGO sen sor must be installed after the 
    turbo charger, if not, the pressure different ial will greatly affect the accuracy of 
    the unit . For accurate readings, the sensor must be mounted before catalytic 
    converters and/or auxiliary air pumps. To  prevent collection of liquids between the 
    sensor housing and sensor element during the cold start phase, the installation angle 
    should be inclined at least 10° from horizont al with the electrical connection upwards, 
    see below.  (Figure 2) 
     
     
     
     
    >10° 
    Figure 2. Minimum mounting  angle for the UEGO Sensor 
       
     
    Changing the Bezel 
     
    The AEM UEGO Gauge comes with the black bezel installed.  However, a silver bezel 
    is also included in the gauge kit.  To change  the bezel, orient the gauge so you are 
    looking at the faceplate.  Rotate the bezel  counter-clockwise to unscrew it from the 
    gauge cup.  The bezel, glass lens, and rubber spacer are all removable.  Reassemble 
    the gauge as shown below in Figure 3.   Do not over tighten the bezel when 
    reassembling the gauge.   
     
     
     
     
     
     
     
     
     
     
     
     
      Figure 3.  Changing Bezels 
     
    Page 3  
    						
    							Backlighting 
     
    The Analog Wideband UEGO Gauge has 7 different backlight colors available to the 
    end user, which closely match some of the  more common factory dash panels: white, 
    blue, green, red, orange, light  blue, and aqua.   To change the backlight color, rotate the 
    backlighting switch using a sm all precision style screwdriver.  The backlight switch is 
    accessed through the small hol e in the back of the gauge. 
     
     
     ACCESS  
     PORT 
      Figure 4.  Backlighting Adjustment 
     
    Status Lights 
     
    The AEM UEGO gauge has two status lights, see  Figure 4.  The status light on the left 
    is on during sensor warm up.  The light will turn off once the sensor reaches its 
    operating temperature, usually within  30 seconds.  During sensor warm up, AFR 
    readings may not be accurate.  The status li ght on the right will flash if an error is 
    detected.  The status  light will flash on and off a number  of times, followed by a short 
    pause.  The error codes are listed below in Table 1. 
     
     
     
    Warmup 
    Status 
    Light 
    Error 
    Status 
    Light 
     
    Figure 4.  Illuminated Status Lights 
     
     
    Page 4  
    						
    							 
     
     # of Flashes  Fault Corrective Action 
    1-6 Sensor Wiring and/or sensor  Check sensor cable for 
    broken wires/shorts 
    7  System voltage below 10 volts  dc Check electrical system 
    for good connections and proper function 
     
     
    Table 1.  Error Codes 
     
    Analog Output 
     
    The analog output from the AEM Analog Wi deband Air/Fuel Ratio gauge is a linear dc 
    voltage signal that varies from  0.5 Vdc at 8.5:1 AFR to 4.5Vdc at 18.0:1 AFR over the 
    operating range of the gauge.  The signal is  used for sending information to a data 
    logger or an engine management system like t he AEM EMS or F/IC.  The transfer 
    function for the output  is listed below. 
     
    AFR = 2.375(V) + 7.3125 
     
    For example, if t he output is 2.0 Vdc, the AFR is 12.06:1 
    2.375 * 2.0 + 7.3125 = 12.06 
     
    Configuring the AEM EMS 
     
    With an EMS calibration open, go to Setup>Sensors>Oxygen Sensor #1(2)>O2 Sensor 
    #1(2) Cal Table>Table, and enter  the values below into the O2 Sensor #1(2) Cal Table. 
     
     
    Voltage AFR  Voltage AFR  Voltage AFR Voltage AFR 
    0.00 8.43 1.40 10.64 2.8113.99 4.21 17.31 
    0.16 8.43 1.56 11.02 2.9614.34 4.37 17.69 
    0.31 8.43 1.72 11.40 3.1214.72 4.52 18.05 
    0.47 8.43 1.87 11.75 3.2815.10 4.68 18.05 
    0.62 8.79 2.03 12.13 3.4315.46 4.84 18.05 
    0.78 9.17 2.18 12.49 3.5915.84 4.99 18.05 
    0.94 9.55  2.34 12.87 3.7416.20 NA NA 
    1.09 9.90  2.50 13.25 3.9016.58 NA NA 
    1.25 10.28  2.65 13.61 4.0616.96 NA NA 
     
     
    Table 2. EMS Software Values 
     
     
     
    Connect the WHITE Analog Output + wire  to the EMS Lambda input and the BROWN 
    Analog Output – wire to the EM S sensor ground.   Table 3 below lists the Lambda and 
    Sensor ground pin locations for  the different EMS part numbers. 
     
     
      
    Page 5  
    						
    							AEM EMS P/N Lambda 
    #1 Pin  Lambda 
    #2 Pin  Sensor 
    GND Pin  
    30-1000/1001/1002/1040/ 1042 D14 D16 D21 
    30-1010/1012/1050/1052 C16  A23 C18 
    30-1020/1060 D7  D14 D12 
    30-1030/1031/1070 C13  C14 A16 
    30-1080 C16  C8 C14 
    30-1081 C16  B11 C14 
    30-1100/1101 B47  B48 B65 
    30-1110 1C  9C 13C 
    30-1120/1121/1130 B6  B14 B9 
    30-1220  30 31 60 
    30-1300 4  66 17 
    30-1310/1311/1312/1313  76 75 92 
    30-1320 71 73 34 
    30-1400 29 43 46 
    30-1401 44 43 46 
    30-1510 C2-31 C2-33 C2-32 
    30-1600/1601/1602/1603 19  NA 21 
    30-1610/1611/1612  46 52 50 
    30-1620/1621/1622/1623  29 55 30 
    30-1710 2N  4J 2C 
    30-1720 C3  D3 O3 
    30-1800  C3 A2 D4 
    30-1810 D19  B17 B19 
    30-1820/1821 A26  D25 C35 
     
     
    Table 3. EMS Pin Locations 
     
     
     
    Configuring the AEM F/IC 
     
    With an FIC calibration open, go to Setup>Aux Gauge, and complete the Au\
    x gauge 
    setup window as shown below in Figure 5. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Page 6  
    						
    							 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     Figure 5.  F/IC Aux Gauge Setup 
     
     
    Connect the WHITE Analog Output + wire  to the Aux Gauge input and the BROWN 
    Analog Output – wire to the sensor ground.   Table 4 below lists the Lambda and Sensor 
    ground pin locations for the  different FIC part numbers. 
     
    AEM F/IC P/N  Lambda Pin  Sensor GND Pin 
    30-1910(X) Pin 18 of 22-pin connec tor Pin 5 of 22-pin connector 
    30-1930(X)  Pin 18 of 22-pin connector 
    Pin 20 of 20-pin connector 
    Pin 5 of 22-pin connector 
     
    Table 4.  F/IC Pin Locations 
     
     
     
    Connector Pinouts 
     
      The pinouts for the 6-pin sensor harne ss and 8 pin power harness are provided 
    below in Figure 6. 
     
     
     
     
    Figure 6.  Harness Pinouts 
     
     
     
    Page 7  
    						
    							Page 8 
     
     
     
     
    Specifications 
     Gauge 
    Supply Current (nominal, peak)  1.3A, 2.7A peak  
    Differential Analog Outputs 1 
    Measuring Range  8.5:1 to 18:1 AFR Gasoline 
    Sensor Accuracy 0.1 AFR 
    Operating Voltage (nominal) 8.5-15 volts dc 
    Harness & Connector Temp Limit: 105C 
     
    Notes 
     
    The sensor contains a ceramic module an d should not be subject to mechanical or 
    thermal shock or it may be damaged. The s ensor is not designed for operation on 
    leaded fuels, doing so will dramat ically shorten sensor life. Long term running in the rich 
    region (Lambda < 0.95) will shorten sensor li fe. High exhaust temperatures (over 850C) 
    will shorten sensor life. Engi ne oil consumption at a rate greater than 1 quart per 1,000 
    miles will shorten sensor life.  With the UEGO Sensor insta lled, do not run the engine 
    without power applied to the gauge. 
     
     
    Replacement O2 Sensor Components 
     
    30-2001 UEGO Sensor 
    35-4005 Mild Steel  Oxygen Sensor Bung (welding required) 
    35-3411  8-Pin Power Harness 
    35-3400  6-Pin Sensor Harness 
     
    12 MONTH LIMITED WARRANTY 
     
    Advanced Engine Management Inc. warrants to the consumer that a ll AEM High Performance products will be free from defects in 
    material and workmanship for a period of twelve  (12) months from date of the original purchase. Products that fail within this  12-
    month warranty period will be repaired or replaced at AEM’s opti on, when determined by AEM that the product failed due to defec ts 
    in material or workmanship. This warrant y is limited to the repair or replacement of the AEM part. In no event shall this warra nty 
    exceed the original purchase price of the AEM part nor shall AEM  be responsible for special, incidental or consequential damage s 
    or cost incurred due to the failure of this product. The Bosch  LSU 4.2 UEGO sensor has a limited life and is not warranted.   
    Warranty claims to AEM must be transportation prepaid and accompani ed with dated proof of purchase. This warranty applies only 
    to the original purchaser of product and  is non-transferable. All implied warranties  shall be limited in duration to the said 12 month 
    warranty period. Improper use or installation, accident, abuse, unauthorized repairs or alterations  voids this warranty. AEM disclaims 
    any liability for consequential damages due to breach of any writt en or implied warranty on all products manufactured by AEM. 
    Warranty returns will only be accepted by AEM when accompanied by a valid Return Goods Authorization (RGA) number.  Product 
    must be received by AEM within 30 days of the date the RGA is issued. 
     
    Please note that before AEM can issue an RGA for any product, it is first necessary for the installer or end user to contact th e AEM 
    Performance Electronics tech line at 1-800- 423-0046 to discuss the problem.  Most issues can be resolved over the phone.  Under  
    no circumstances should a system be returned or a  RGA requested before the above process transpires. 
     
    Need additional help?  Contact  the AEM Performance Electronics tech department at  
    1-800-423-0046 or tech@aempower. com, or visit the AEM Performance Electronics 
    forum at http://forum.aempower.com/forum/  
    						
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