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Adam Equipment PGW Precision Balances PGWuserrevE4 User Manual

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    							Adam Equipment 
    PGW SERIES 
       (P.N. 8080, Revision E4, September 2007) 
       Software rev.: 2.43 & above 
    © Adam Equipment Company 2007  
    						
    							
    Page 2 of 48 
     
    © Adam Equipment Company 2007 
     
      
    						
    							
    Page 3 of 48 
     
     
      TABLE OF CONTENTS 
     
     
     
     
    1.0  KNOW YOUR BALANCE........................................................................\
    ..................5 
    2.0  SPECIFICATIONS........................................................................\
    .............................6 
    3.0  UNPACKING THE BALANCE........................................................................\
    ............7 
    4.0  LOCATING THE BALANCE........................................................................\
    ...............7 
    5.0  SETTING UP THE BALANCE........................................................................\
    ...........8 
    5.1 ASSEMBLING THE BALANCE........................................................................\
    .....8 
    5.2 LEVELLING THE BALANCE........................................................................\
    .........8 
    5.3 WARM-UP TIME........................................................................\
    ...........................8 
    6.0  DISPLAY........................................................................\
    ...........................................9 
    7.0  KEYPAD........................................................................\
    ..........................................11 
    7.1 NUMERIC ENTRY METHOD........................................................................\
    ......11 
    8.0  INPUT/OUTPUT........................................................................\
    ..............................12 
    9.0  OPERATIONS........................................................................\
    .................................13 
    9.1 INITIALISATION........................................................................\
    ..........................13 
    9.2 PASSCODES........................................................................\
    ..............................13 
    9.3 WEIGHING........................................................................\
    ..................................14 
    9.3.1 Weighing Units........................................................................\
    .....................14 
    9.4 FUNCTIONS........................................................................\
    ................................15 
    9.4.1 Parts Counting........................................................................\
    ......................16 
    9.4.2 Percent Weighing........................................................................\
    .................17 
    9.4.3 Check Weighing........................................................................\
    ...................18 
    9.4.4 Animal / Dynamic Weighing........................................................................\
    ..19 
    9.4.5 Net/Total........................................................................\
    ...............................22 
    9.4.6 Density Determination........................................................................\
    ..........22 
    10.0  CALIBRATION........................................................................\
    ...............................25 
    10.1 MANUAL CALIBRATION........................................................................\
    .............25 
    10.1.1 Calibration using Internal Calibration mass..................................................25 
    10.1.2 Calibration using External Calibration mass.................................................25 
    10.2 AUTOMATIC CALIBRATION........................................................................\
    .......26 
    10.3 CALIBRATION ERRORS........................................................................\
    ............26 
    11.0  RS-232 INTERFACE........................................................................\
    .....................27 
    12.0  ERROR CHECKING........................................................................\
    ......................30 
    13.0  SUPERVISOR MENUS........................................................................\
    .................31 
    13.1 ENABLE WEIGHING UNITS........................................................................\
    .......31 
    © Adam Equipment Company 2007  
    						
    							
    Page 4 of 48 
    13.2 ENABLE WEIGHING MODES........................................................................\
    .....31 
    13.3 ENABLE SERIAL INTERFACE PARAMETERS..................................................32 
    13.4 SETUP PARAMETERS........................................................................\
    ...............33 
    13.5 CALIBRATION SETUP........................................................................\
    ................35 
    13.5.1 INTERNAL CALIBRATION MASS ADJUSTMENT.......................................35 
    13.6 PASSCODES........................................................................\
    ..............................36 
    13.6.1 Forgotten Passcodes........................................................................\
    ...........37 
    14.0   PERIPHERALS........................................................................\
    .............................37 
    14.1 DENSITY DETERMINATION KIT........................................................................\
    37 
    14.2 ANTI-VIBRATION TABLE........................................................................\
    ...........37 
    14.3 ADAM PRINTERS........................................................................\
    .......................37 
    15.0  SAFETY AND MAINTENANCE........................................................................\
    .....38 
    16.0  TROUBLE-SHOOTING........................................................................\
    .................38 
    17.0  REPLACEMENT PARTS AND ACCESSORIES....................................................42 
    18.0  SERVICE INFORMATION........................................................................\
    .............42 
    19.0  BALANCE MENU STRUCTURE........................................................................\
    ...43 
     
     © Adam Equipment Company 2007 
      
    						
    							
    Page 5 of 48 
    1.0  KNOW YOUR BALANCE 
     
    Thank you for selecting the PGW Balance.  
     
    This Instruction Manual will familiarise you with the installation, accessories, 
    trouble-shooting, after sales service information, general maintenance of the 
    balance, etc. and will guide you through the various applications. 
     
    Please read this Manual thoroughly before starting the operation. If you need 
    any clarifications, feel free to contact your supplier or Adam Equipment. 
     
    PRODUCT OVERVIEW 
     
    The PGW balances are ideal for laboratory and general purpose weighing. 
    The balances can also be used for some advanced weighing functions.  
     
     
     
     
     
     
    PGW series 
     
    FEATURES: 
    • Large easy to read LCD display with 
    backlight 
    • Standard applications include weighing, 
    check weighing, percentage weighing, 
    parts counting, animal / dynamic 
    weighing, net / total and density 
    determination  
    • Internal Calibration using motorised 
    internal calibration weight 
    • External calibration models available 
    • Bi-directional RS-232 interface 
    • Can be configured to print a GLP 
    Compliant report after each calibration to 
    include the time, date, balance number 
    and a verification of the calibration 
    • Automatic temperature compensation 
    • Display in 4 languages- English, French, German and Spanish  
    • 18 weighing units 
    • Capacity tracker 
    • Date and time 
    • Easy to use, sealed keypad 
    • Below  balance weighing facility 
    • Password protection 
    • Security locking point 
    • Robust metal casing 
     
    © Adam Equipment Company 2007  
    						
    							
    Page 6 of 48 
     
    2.0  SPECIFICATIONS 
     
    Model* PGW 
    153e 
    PGW 
    253e 
    PGW 
    453e 
    PGW 
    753e 
    PGW 
    1502e 
    PGW 
    2502e 
    PGW 
    3502e 
    PGW 
    4502e 
    Maximum 
    capacity 
    150g 250g 450g 750g 1500g 2500g 3500g 4500g 
    Readability 0.001g 0.01g 
    Tare range Full 
    Repeatability 
    (S.D.) 
    0.001g 0.01g 
    Linearity (±) 0.002g 0.02g 
    Units of 
    measure 
    grams, milligrams (for 0.001g units only), kilograms, carats, pennyweights, 
    grains, troy ounce, ounces, pounds, drams,  taels (Hong Kong,  Taiwan 
    and Singapore), mommes, tolas, ticals, Newtons and Custom 
    Interface RS-232 bi-directional 
    Operating 
    temperature 
    10°C - 40°C 
    Power supply Output voltage 15 VDC, 800 mA through  
    External Power Supply Module- supplied as standard 
    (Input Voltage 100–240 V, 50/60 Hz) 
    Calibration Internal or External,  
    Selectable Automatic Calibration due to change in time or temperature 
    External 
    calibration 
    mass 
    100 g 200 g 500 g 1000 g 2000 g 
    Display Backlit LCD with dual digits (24 mm high) and capacity tracker 
    Draught shield Supplied as standard Not applicable 
    Housing Die cast aluminium housing 
    (glass weighing chamber for models with 1mg readability) 
    Pan size 140×140mm 192×192mm 
    Overall 
    dimensions  
    (w x d x h) 
     
    251 × 358 × 104 mm 
    Net weight 5.5 kg 
    Applications Weighing, Check weighing, Percentage weighing, Parts counting,  
    Animal / dynamic weighing, Net / total and Density determination 
     
                    *The same models are available with motorised internal calibration as series denoted with ‘i’                    
     © Adam Equipment Company 2007 
      
    						
    							
    Page 7 of 48 
     
    3.0  UNPACKING THE BALANCE 
     
    Remove the balance from the packing by carefully lifting it out of the box.   
    Inside the box you will find everything needed to start using the balance- 
     
     
     
    9 AC adapter 
    9 Four rubber pan supports  
    9 Stainless Steel Top Pan 
    9 Draught shield (for mg models only) 
    9 This User Manual  
     
    4.0  LOCATING THE BALANCE 
      
      
       
       
       
      
    • The balance should not be placed in a 
    location that will reduce the accuracy.  
     
    • Avoid extremes of temperature. Do not place 
    in direct sunlight or near air conditioning 
    vents. 
     
    • Avoid unsuitable tables. The table or floor 
    must be rigid and not vibrate.  
     
    • Avoid unstable power sources. Do not use 
    near large users of electricity such as welding 
    equipment or large motors. 
     
    • Do not place near vibrating machinery. 
     
    • Avoid high humidity that might cause 
    condensation. Avoid direct contact with water. 
    Do not spray or immerse the balances in 
    water. 
     
    • Avoid air movement such as from fans or 
    opening doors. Do not place near open 
    windows or air-conditioning vents. 
     
    • Keep the balance clean. Do not stack material 
    on the balances when they are not in use.  
      
    © Adam Equipment Company 2007  
    						
    							
    Page 8 of 48   
    5.0  SETTING UP THE BALANCE 
    Screws 
    with nuts5.1 ASSEMBLING THE BALANCE 
     
    • Locate the balance on a solid surface, free from vibration 
     
    • For PGWi models, tilt the balance 
    on it’s side and remove the two 
    shipping screws and nuts before 
    use. If you need to ship the 
    balance, replace the screws but do 
    not over-tighten which may damage 
    the internal mechanisms 
     
     
    • Gently place the 4 pan supports (if not already fitted) and then the 
    stainless steel pan on the weighing platform 
     
    • Place the draught shield frame and the top cover around the pan (for 
    mg models only) 
     
    • Level the balance using the adjustable feet and spirit level 
     
    • Connect power to the balance 
     
    • For best performance, let the balance warm up for 30-60 minutes and 
    calibrate before using 
     
    Label 
     
    5.2 LEVELLING THE BALANCE 
     
     
     
    After placing the balance in a suitable place, 
    level it by using the spirit level on the rear of the 
    balance. To level the balance turn the two 
    adjustable feet at the rear of the balance until 
    the bubble in the spirit level is centred.  
    5.3 WARM-UP TIME 
     
     
     
     
     
    Attach the power supply cable to the connector 
    on the rear of the balance. Plug the power 
    supply module into the mains.  The display will 
    indicate the balance serial number (if set) and 
    the software revision number followed by the 
    capacity of the balance. Next the balance will 
    run a self-test by displaying all segments 
     © Adam Equipment Company 2007 
      
    						
    							
    Page 9 of 48 
     
     
    followed by a symbol indicating the balance is in 
    busy mode. If the balance serial number is not 
    set the display will show dashes. The display 
    will show zeroes accompanied by the Î0Í 
    symbol. If the balance is not used for a long 
    time, it will go back to the auto-calibration mode.
    Before you start weighing, you have to wait for the balance to achieve a 
    stable internal temperature.  Typical initial warm-up time suggested for a 
    balance already at room temperature is about 1 hour.  
     
     
     
    A stable sign ~ is shown when the balance is in 
    stable condition.  It will turn off if the balance is 
    not stable. 
    Exact zero is shown when the “Î0Í “ symbol is 
    on to the left of the display area. 
    6.0  DISPLAY 
     
     
    The LCD has several areas- 
     
    - A large 7 digit area to display the weight with symbols for 
    common weighing units on its right and symbols for zero, tare 
    (Net) and stability on the left. 
     
    - A 10 digit area which allows a large amount of flexibility for 
    displaying text messages concerning menus, operation and 
    errors, for example to display the current weighing mode or to 
    guide the user through processes such as density 
    determination 
     
    - A percentage indicator known as capacity tracker which is a 
    0-100% bar graph consisting 10 large segments for indicating 
    the percentage of the total balance capacity used and arrows 
    for check weighing. 
    © Adam Equipment Company 2007  
    						
    							
    Page 10 of 48 
     
    SYMBOLS AND TEXT 
     
    The LCD has unique symbols to indicate the following: 
     
    Î0Í 
     
    Zero 
     
    Busy  
     Stable 
     
    A bar graph with set point markers 
     
    g, mg, kg, ct, dwt, GN, ozt, oz, 
    lb, dr, tl H, tl T, tl S, MM, T, ti, N, 
    Custom, g/cc, Pcs, %, M, and S 
    Symbols shown for the units  
     
     
    INDICATORS  
      
    “CAL” When calibration is occurring or about to occur 
    “ºC” When a temperature is shown or a temperature driven 
    calibration is to occur 
    “ti” For a time driven calibration 
    “Net” When a net weight is shown 
    “PARTS” When the balance is in the Parts counting mode 
    “PERCENT” When the balance is in the Percent weighing mode 
    “NT” When the balance is in the Net/ Total mode 
    “0%”, “100%” When the capacity tracker is showing percent of maximum 
    range used 
     
     
     © Adam Equipment Company 2007 
      
    						
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