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ADS FlowShark HV Operation and Maintenance Manual QR 775005 A2 July 2010

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    ADS® FlowShark® HV  Operation and Maintenance Manual  
    July 2010  QR 775005 A2 
    An introductory guide to the AD S FlowShark  HV Portable  Velocity Meter  
       
     
     
     
    A DIVISION OF ADS®  LLC  
    4940 Research Drive 
    Huntsville, AL  35805     USA  
    (256) 430- 3366 
    www.adsenv   
    						
    							2  ADS FlowShark HV O&M Manual  
     
     
    © 2010 ADS Environmental Services.  All rights reserved. 
    ADS
    ®, ADS Environmental Services®, and FlowShark® are registered trademarks 
    of ADS LLC . 
    All other brand and product names are trademarks or registered trademarks of their 
    respective holders.  
    Notice of Proprietary Information  
    The information contained herein represents the latest information available at the 
    time of publication.  ADS LLC  reserves the right to make any changes or 
    modifications to the content of this document, without notice, to reflect the latest 
    changes to the equipment. No part of this document may be reproduced in any form 
    without the written consent of ADS LLC .  
    						
    							ADS FlowShark HV O&M Manual  3 
    Table of C ontents 
    Introduction  ..................................................................................................5
     
    Product Warranty  .........................................................................................7 
    New Product Warranty  ...........................................................................7 
    Out of Warranty Product Repairs  ...........................................................7 
    Troubleshooting Fee  ..............................................................................7 
    Shipping  .................................................................................................7 
    System Overview  .........................................................................................9 
    Operational and Environmental Conditions  .........................................10 
    Setup and Operation  ...................................................................................13 
    Charging the Battery  ............................................................................13 
    Connecting t he Sensor to the Control Unit  ..........................................14 
    Operating the FlowShark HV  ..............................................................14 
    Calibrating the Sensor  ..........................................................................16 
    Positioning the Sensor in the Flow  ......................................................17 
    Taking Velocity Readings  ....................................................................17 
    Viewing the Results  .............................................................................18 
    Maintenance  ...............................................................................................21 
    Troubleshooting  .........................................................................................23 
    Technical Specifications  ............................................................................25 
    Control Unit  .........................................................................................25 
    Sensor  ...................................................................................................26 
    CE Guidelines  ......................................................................................26  
    						
    							ADS FlowShark HV O&M Manual  5 
     Introduction 
    T he ADS® FlowShark® HV ( hand- held velocity) is a battery -powered, portable device 
    designed for taking instantaneous peak  flow velocity measurements in wastewater 
    collection systems, irrigation channels, and streams.   The FlowShark HV includes a 
    control unit, sensor, and bat tery charger.   This manual explains how to setup, operate, 
    maintain, and troubleshoot the FlowShark HV.  It also includes supplemental 
    information detailing the technical specifications for the equipment.   Please read this 
    manual carefully t o ensure proper operation.    
    Note:  When using other components in conjunction with the FlowShark HV, 
    please consult the component’s accompanying documentation to verify 
    compatibility  with the FlowShark HV .  
    The manual includes the following sections:  
     Warranty   This section provides comprehensive details concerning product 
    warranty, repair, and replacement.   
     System Overview   This section  offers a brief functional descri ption of the 
    FlowShark HV system and  the operational and environmental conditions 
    necessary for optim al use . 
     Setup and Operation  This section provides simple instructions on 
    properly setting up and operating t he Fl owShark HV  for velocity 
    measurement.  It includes general information on charging the battery,  
    connecting the components, calibrating the sensor, taking velocity 
    measurements,  using the control unit display, and interpreting the results . 
     Maintenance  This section includes basic guidance and instructions for  
    performing routine maintenance on the FlowShark HV . 
     Troubleshooting  This section provides troubleshooting techniques and 
    possible solutions for  problems that may arise when operating the FlowShark 
    HV. 
      Technical Specifications  Th is section lists the technical specifications for 
    the individual components representing the FlowShark HV .  It also includes 
    some limited  certification information.   
    						
    							ADS FlowShark HV O&M Manual  7 
     Product Warranty  
    This section includes warranty information for the ADS FlowShark HV.  
    New Product Warranty 
    All new products manufactured by ADS will be free from defects in material and 
    workmanship for up to two  (2) year s following the date of shipment from ADS.  
    During this warranty period, upon satisfactory proof of a defect, the product may be 
    returned for repair or replacement, at ADS’s sole option.  No returns will be accepted 
    unless the Owner has prepaid shipping and has received a prior authorization return 
    number from ADS.  Please contact ADS to obtain an auth orization return number. 
    Warranty repairs and replacements will be performed only by ADS.  Any 
    unauthorized repair or replacement will void this product warranty.  Any repair or 
    replacement will be covered by this new product warranty for ninety (90) days from 
    the date that such repaired or replaced product is shipped from ADS.  This warranty is 
    available only if the product has been setup and operated in accordance with the 
    procedures outlined in the ADS Operations and Maintenance Manual.  This warranty 
    does not apply to damage by catastrophes of nature, fire, explosion, acts of God 
    (including, but not limited to, lightning damage and power surges), accidents, 
    improper use or service, damage during transportation, or other similar causes beyond 
    ADS’s contro l. 
    Out of Warranty Product Repairs  
    After the new product warranty expires, a product may be returned, at the owner’s 
    prepaid expense, to ADS for repair.  The owner will pay for all parts and labor 
    associated with the repair.  Any repair part will be covered by the new product 
    warranty for 90 days from the date of shipment from ADS. 
    Troubleshooting Fee  
    ADS will charge a troubleshooting fee if the reported product defect cannot be found 
    and/or the reported defect is not due to a defect in materials or workmanship. 
    Shipping 
    All repaired products will be returned via surface transportation prepaid by ADS. 
    Import duties, fees, taxes, and other related charges are the responsibility of the 
    owner.  
    						
    							8  ADS FlowShark HV O&M Manual  
    THIS IS THE ONLY WARRANTY FOR ADS PRODUCTS.   NO OTHER 
    WARRANTY IS EXPRESSED OR IMPLIED, INCLUDING FITNESS FOR A 
    PARTICULAR PURPOSE OR MERCHANTABILITY.   PRODUCT REPAIR 
    OR REPLACEMENT IS THE ONLY REMEDY.   IN NO EVENT WILL ADS 
    BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, OR 
    SPECIAL DAMAGES.   
    						
    							ADS FlowShark HV O&M Manual  9 
     System Overview  
    The portable, battery -powered FlowShark HV determines  peak flow velocity through 
    pulse Doppler measurement.  A piezoelectric crystal on the sensor tran smits 
    ultrasonic bursts ( signals) of a known frequency in rapid succession into the flow for 
    reflection off exist ing particles.  The FlowShark HV evaluates the echos returned 
    within a defined time to determine the distances from the sensor  to the particles based 
    on the reflected  signals.  Analyzing and evaluating the displaced frequenc ies from  the 
    signal s and compens ating for the temperature of the flow provides a consistent peak 
    velocity measur ement . 
        
    FlowShark  HV  components  –  control unit (left) and sensor (right)  
    Measuring velocity using the Doppler principal requires  the presence of scattered 
    particles , such as air or solid particles, in the flow .  To ensure detection, a scattered 
    particle must be larger than  0.02 inches (0.5 mm) in diameter and occur within flow 
    containing solids greater than 100 parts per million  per volume unit. 
     
    v = ∆f 
    ∆ f  =   f
    E -  fS 
    Where ,  
    ∆ f  = Doppler frequency  
    f
    S  = frequency emitted  by sensor 
    f
    E  = f requency displaced by velocity of particles in the flow  
    C  = speed of sound in the flow   
    						
    							10 ADS FlowShark HV O&M Manual  
    Operational and Environmental Conditions  
    The technical specifications of the FlowShark HV and the flow and hydraulic 
    conditions at the measurement location determine the operational success and/or  
    performance level of the FlowShark HV.  Therefore, consider the following 
    limitations in the hardware and conditions  at the location  when investigating a 
    prospective location for performing measurement  activities: 
    Hardware Limitations  
     Operating  Temperature   Do not measure velocity at locations exhibiting 
    temperatures outside the operating tempe rature range of the sensor. 
     Relative  Humidity   The sensor cannot properly measure velocity  levels in 
    the context of relative humidity levels lower than 90% ( absence of 
    condensation) . 
     Electromagnetic I nterference  The intensity of electromagnetic 
    interference at the site must not violate  the CE guideli nes. 
     Range   The sensor cannot measure velocity outside the measurement range 
    or window  designated  for the sensor. 
     Durability   The control unit, sensor, and cable  contain delicate mechanisms 
    and electronics.  Therefore, handle them with extreme care and avo id stepping 
    or placing heavy objects on the cable or contacting it with a sharp object.  In 
    addition, t he equipment, while durable, is subject to wear, particularly in a 
    harsh measurement environment.  Therefore, conduct routine maintenance on 
    all components according to the instructions included in the Maintenance  
    section  on page 21.  C ontact ADS for further information concerning the 
    durability and limitations of the equipment.  
    Flow /Hydraulic  Limitations  
     Particulate Size and Reflectivity  Measuring velocity using t he Doppler 
    ultrasonic effect involves  reflecting emitted signals  off particles in the flow .  
    Smooth, c lear flow does not provide  objects for reflection  and, therefore, is 
    not the appropriate environment for Doppler measurement .  Particles in the 
    flow, such as air bubbles and solid particles, must be larger than 0.02 inches 
    ( 0.5 m m) in diameter  and occur in a volume greater th an 100 parts per million 
    for relevant and accurate sensor  measurement . 
     Turbulent/ Inconsistent Flow   Abnormal or non-uniform flow conditions, 
    such as turbulence, currents , or reverse flows, adversely affect velocity  
    measurement .  Therefore, do not measure velocity at a location  in a pipe or 
    channel that is in close proximity to  these flow conditions.  
    						
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