AEG Gas hob HG654440SM User Manual

							check that the burner crown holes arenot obstructed.6.5  Periodic maintenance
Speak to your local Authorised Service
Centre periodically to check the
conditions of the gas supply pipe and
the pressure adjuster, if fitted.7.  TROUBLESHOOTINGWARNING!
Refer to Safety chapters.7.1  What to do if...ProblemPossible causeRemedyThere is no spark when you
try to activate the spark gen-
erator.The hob is not connected to
an electrical supply or it is
connected incorrectly.Check if the hob is correctly
connected to the electrical
supply. The fuse is blown.Make sure that the fuse is
the cause of the malfunction.
If the fuse is blown again
and again, contact a quali-
fied electrician. Burner cap and crown are
placed incorrectly.Place the burner cap and
crown correctly.The flame extinguishes im-
mediately after ignition.Thermocouple is not heated
up sufficiently.After lightning the flame,
keep the knob pushed for
equal or less than 10 sec-
onds.The flame ring is uneven.Burner crown is blocked with
food residues.Make sure that the injector is
not blocked and the burner
crown is clean.7.2  If you cannot find a
solution...
If you cannot find a solution to theproblem yourself, contact your dealer or
an Authorised Service Centre. Give the data from the rating plate. Make sure,
you operated the hob correctly. If not the
servicing by a service technician ordealer will not be free of charge, also
during the warranty period. The
instructions about the Service Centre and
conditions of guarantee are in the
guarantee booklet.ENGLISH11  
						

							7.3 Labels supplied with the
accessories bag
Stick the adhesive labels as indicated
below:A. Stick it on Guarantee Card and send
this part (if applicable).
B. Stick it on Guarantee Card and keep
this part (if applicable).C. Stick it on instruction booklet.8.  INSTALLATIONWARNING!
Refer to Safety chapters.8.1  Before the installation
Before you install the hob, write down
the information bellow from the rating
plate. The rating plate is on the bottom
of the hob.
Model .......................................
PNC .........................................
Serial number ...........................
8.2  Important safety
requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use)
Regulations (Current Edition) and the IEE
Wiring Regulations (Current Edition).
For appliances installed in the Republic
of Ireland please refer to NSAI- Domestic
Gas Installation I.S. 813 Current Editions
and the ETCI Rules for Electrical
Installations.Provision for ventilation
Detailed recommendations are
contained in the following British
Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891 CurrentEditions.
The hob should not be installed in a bed sitting room with a volume of less than
20 m³. If it is installed in a room of
volume less than 5 m³ an air vent of
effective area of 100 cm² is required. If it
is installed in a room of volume between
5 m³ and 10 m³ an air vent of effective area of 50 cm² is required, while if the
volume exceeds 11 m³ no air vent is
required.
www.aeg.com12MOD. 
PROD.NO.
SER.NO
DATAMOD.
PROD.NO.
SER.NO
DATAMOD. PROD.NO.SER.NO.
03   IT 
MADE IN ITALY TYPE IP20
0049
ABC   
						

							However, if the room has a door whichopens directly to the outside no air vent
is required even if the volume is between 5 m³ and 11 m³.
If there are other fuel burning appliances in the same room, B.S. 5440 Part 2
Current Edition, should be consulted to determine the requisite air vent
requirements.
For appliances installed in the Republic
of Ireland please refer to the NSAI-
Domestic Gas Installation I.S. 813 Current
Editions Table Four.Location
The hob may be located in a kitchen, a
kitchen/diner or bed sitting room (with a volume greater than 20 m³), but not in abathroom or shower room.
The minimum distance combustible material can be fitted above the hob inline with the edges of the hob is 400 mm.
If it is fitted below 400 mm a space of 50
mm must be allowed from the edges of the hob.
For appliances installed in the Republic
of Ireland please refer to NSAI- Domestic
Gas Installation I.S 813 Current Edition Section 7- Permitted Locations of
Appliance.
8.3  Gas ConnectionWARNING!
Any gas installation must be
carried out by a GAS SAFE
REGISTER installer.
Make sure that, once the hob is installed, it is easily accessible for the engineer in
the event of a breakdown.
The manufacturer will not accept liability,
should the above instructions or any of
the other safety instructions incorporated
in this instruction booklet be ignored.
On the end of the shaft, which includes
the R 1/2" threaded elbow, adjustment is
fixed so that the washer is fitted between
the components as shown in the
diagram. Screw the parts together without using excessive force.
A. End of shaft with nut
B. Washer
C. Elbow
Connection to the gas supply should be
with either rigid or semi-rigid pipe, i.e.
steel or copper.
The connection should be suitable for
connecting to R 1/2 (1/2 BSP male
thread).
When the final connection has been
made, it is essential that a thorough leak
test is carried out on the hob and
installation.
Make sure that the main connection pipe
does not exert any strain on the hob.
If you use flexible metal pipes make sure
that they agree to ISO 10380 and ISO
10807 standards. Be careful they do not
come in touch with mobile parts or they are not squeezed. Also be careful whenthe hob is put together with an oven.
CAUTION!
It is important to install the elbow correctly, with the
shoulder on the end of the
thread, fitted to the hob
connecting pipe.CAUTION!
Failure to ensure the correct assembly will cause leakage
of gas.CAUTION!
Make sure that the gas
supply pressure of the
appliance obeys the
recommended values.Rigid connection:
Carry out connection by using metal rigid
pipes (copper with mechanical end).
ENGLISH13 A B C     
						

							8.4 Injectors replacement
1. Remove the pan supports.
2. Remove the caps and crowns of the
burner.
3. With a socket spanner 7 remove the
injectors and replace them with the
ones which are necessary for the type of gas you use (see table in
"Technical Information" chapter).
4. Assemble the parts, follow the same
procedure backwards.
5. Replace the rating plate (it is near the
gas supply pipe) with the one for the
new type of gas supply. You can find this plate in the package supplied
with the appliance.
If the supply gas pressure is changeable or different from the necessary pressure,
you must fit an applicable pressure
adjuster on the gas supply pipe.8.5  Adjustment of minimum
level
To adjust the minimum level of the
burners:
1. Light the burner.
2. Turn the knob on the minimum
position.
3. Remove the knob.
4. With a thin screwdriver, adjust the
bypass screw position (A).
5. If you change:
• from natural gas G20 20 mbar to liquid gas, fully tighten the bypass
screw in.
• from liquid gas to natural gas G20 20 mbar, undo the bypass screw
approximately 1/4 of a turn (1/2 of
a turn for Triple Crown burner).
WARNING!
Make sure the flame does
not go out when you quickly
turn the knob from the
maximum position to the
minimum position.8.6  Electrical connection
• Do not pull the mains cable to
disconnect the appliance. Always pull
the mains plug (if applicable).
• The appliance must not be connected with an extension cable, an adapter or
a multiple socket. There is a risk of fire.
• Do not let the power cable to heat up to a temperature of more than 90° C.The cable should be guided by means
of clamps fixed to the side of the
cabinet, in order to avoid any contact
with the equipment beneath the
cooktop.
• Make sure that there is access to the mains plug after the installation.
Electrical Requirements
Permanent electrical installation must
agree with the latest I.E.E. Regulations and local Electricity Board regulations.
For your own safety the installation must
be done by a qualified electrician (e.g.
your local Electricity Board, or a
contractor who is on the roll of the
National Inspection Council for Electrical
Installation Contracting [NICEIC]).
The manufacturer refuses
to be held responsible, if
these safety measures are
not abided by.Supply connections
This hob has to be connected to 220-240
V (~ 50/60 Hz ) electricity supply.
The hob has a terminal block which is
marked as follows:
• L — Live terminal
• N — Neutral terminal
•
 or  E — Earth terminal
Before carrying out the connection,
make sure:
1. The limiter valve and the electrical
system can take the appliance load
(see the rating plate)
www.aeg.com14A     
						

							2.The supply system is equipped with
an efficient earth connection in
compliance with the current
standards and regulations
3. The outlet or omnipolar switch used
for connection is easily accessible
with the appliance installed.
The appliance is supplied with a 3 core
flexible power cable with a 3 amp plug. If
it is necessary to change the fuse, use a 3
amp ASTA-approved (BS 1362) fuse.
A. Green and Yellow
B. 3 amp fuse
C. Brown
D. Cord clamp
E. Blue
The wires in the cord are coloured as
follows:
Green and yellow- EarthBlue- NeutralBrown- LiveWARNING!
A cut off plug inserted into a
13 amp socket is a serious
shock hazard. Ensure that
the cut off plug is disposed
of safely.8.7  Replacement of the
connection cableThe replacement of electric
cable must be carried out
exclusively by the service
force centre or by personnel
with similar competencies, in
accordance with the current
regulations.To replace the connection
cable use only H03V2V2-F
T90 or equivalent type.
Make sure that the cable
section is applicable to the
voltage load and the
working temperature. The
yellow/green earth wire (B)
must be approximately 2 cm
longer than the live and
neutral wire (A).
1. Connect the green and yellow (earth)
wire to the terminal which is marked
with the letter 'E', or the earth
symbol 
, or coloured green and
yellow.
2. Connect the blue (neutral) wire to the
terminal which is marked with the
letter 'N' or coloured blue.
3. Connect the brown (live) wire to the
terminal which is marked with the
letter 'L'. It must always be
connected to the network phase.
There must be no cut or stray strands
of wire present. The cord clamp must
be correctly attached to the outer
sheath.
ENGLISH15A BC D
E    A B   
						

							8.8 Assembly
1.
2.
3.
4.
If a furniture unit is
installed at a distance of
400 mm above the hob,
there must be a
minimum safety distance
of 50 mm to the left or
right from the edge of
the hob.
5.
6.
7.
8.
9.
www.aeg.com16  min. 55 mm
min. 650 mm
560 mm
min. 150 mm
30 mm4
80 
mm
min. 600 mm 50 mm400 mm       
						

							A) supplied seal
B) supplied brackets
10.
11.
CAUTION!
Install the appliance only on
a worktop with flat surface.8.9  Possibilities for insertion
The panel installed below the hob must be easy to remove and let an easy accessin case a technical assistance
intervention is necessary.Kitchen unit with door or drawer
A. Removable panel
B. Space for connections
Kitchen unit with oven
The electrical connection of the hob and
the oven must be installed separately for
safety reasons and to let easy remove
oven from the unit.
9.  TECHNICAL DATA9.1 
Hob dimensionsWidth594 mmDepth510 mm9.2 Bypass diametersBURNERØ BYPASS 1/100 mmTriple Crown56Semi-rapid32ENGLISH17A
B    min 6 mm min 30 mm
60 mm
ba
min 5 mm
(max 150 mm)   
						

							BURNERØ BYPASS 1/100 mmAuxiliary289.3 Other technical data
TOTAL POWER:
Gas original:G20 (2H) 20 mbar = 9 kWGas replacement:G30 (3+) 28-30 mbar = 654 g/h
G31 (3+) 37 mbar = 643 g/hElectric supply:220-240 V ~ 50/60 Hz
3 core flexible cable with non rewireable plug fitted with a 3 amp
cartridge fuseAppliance category:II2H3+ Gas connection:R 1/2" Appliance class:3 9.4  Gas burners for NATURAL GAS G20 20 mbarBURNERNORMAL POWER kWMINIMUM POWER
kWINJECTOR MARK
1/100 mmTriple Crown4,01,4146Semi-rapid2,00,4596Auxiliary1,00,33709.5  Gas burners for LPG G30/G31 28-30/37 mbarBURNERNORMAL
POWER kWMINIMUM
POWER kWINJECTOR
MARK 1/100
mmNOMINAL GAS FLOW g/hG30 28-30
mbarG31 37 mbarTriple Crown4,01,498291286Semi-rapid2,00,4571145143Auxiliary1,00,3350737110.  ENERGY EFFICIENCY10.1  Product information according to EU 66/2014Model identification HG654440SMType of hob Built-in hobNumber of gas burners 4www.aeg.com18 
						

							Energy efficiency per gas burner
(EE gas burner)
Left rear - Semi-rapid56.2%Right rear - Triple Crown52.0%Right front - Auxiliarynot applicableLeft front - Semi-rapid56.2%Energy efficiency for the gas hob
(EE gas hob) 54.8%
EN 30-2-1: Domestic cooking appliances burning gas - Part 2-1 : Rational use of energy - General
10.2  Energy saving
• Before use, make sure that the burners and pan supports are assembled correctly.
• Use cookware with diameters applicable to the size of burners. • Center the pot on the burner.
• When you heat up water, use only the amount you need.
• If it is possible, always put the lids on the cookware.
• When the liquid starts to boil, turn down the flame to barely simmer the liquid.
• If it is possible, use a pressure cooker. Refer to its user manual.
11.  ELECTROLUX / AEG MAJOR APPLIANCES -
WARRANTY CONDITIONSFor domestic use only.
Not for commercial or industrial use.
Any alteration or modification of the
equipment voids the warranty.
Failure to use a certified electrician or Electrolux authorised service agent orgenuine parts for installation or service
voids the warranty.
1. Electrolux / AEG warrants the
equipment against defective material
or faulty manufacture, provided it is
used for domestic purposes only, for
a period of 36 (thirty six) months,
from the date of purchase by the
original retail purchaser. This
warranty only applies to Electrolux
and AEG large appliances.
2. a. In the first 6 (six) months from
date of purchase, for valid
warranty claims, collection, return
and installation (Built-in and gas
appliances) of the appliance will
be free of charge within South
Africa if installed by an
authorized Electrolux service
agent.b. For the remainder of the
warranty period where the
repaired appliance is used or
installed more than 50 kilometres
from the nearest Electrolux
service agent or elsewhere in
South Africa, travel costs to the
place of use or installation shall
be for the account of the
purchaser.
3. This warranty is given on condition
that only labour, parts and
accessories supplied by authorised
agents are at all times used in
connection with the appliance,
including the installation thereof, and
that an authorised Electrolux service
agent installs and/or services the
appliance.
4. Electrolux shall not be responsible
for damage of any kind resulting
from electricity fluctuations, faults in
the building wiring, faulty
installations, and improper use of
controls or failure to use the
appliance in accordance with the
operating instructions and/or general
misuse and/or abuse, or if not usedENGLISH19 
						

							for domestic purposes only, or for
damage caused by a superior force 
(vis maior) . Any repair or tampering
by an unauthorised person or
attempt to repair or tamper with the
equipment, or use of parts not
supplied by authorised agents, or
alterations or modification to the
equipment, shall render the warranty
null and void.
5. After the first 6 (six) months from the
date of purchase, this warranty doesnot apply to light bulbs, loose glass,
glass oven doors and enamelled
surfaces, filters and other parts
subject to wear and tear or
discolouring, as well as damage
caused by abrasive and highly
concentrated cleaners and/or
cleaning materials or cleaners
prohibited by the user manual.
6. Electrolux shall not be responsible in
terms of this warranty for the
replacement or repair of any part of
the equipment which may have been
damaged in transit if delivery is
undertaken by any party other than Electrolux or an authorised agent.
7. All gas appliances are to be installed
by a gas installer, registered with
SAQCC GAS. Electrical appliances
are to be installed by a qualified
electrician who is an authorised
service agent or assisted by an
authorised service agent from who
proof of installation will be required.
8. Repairs carried out under warranty
have a guarantee period of 3 (three)months on the parts and labour
supplied to repair the unit and does
not extend the warranty nor does it
start a new warranty. Parts removed
during guarantee repairs become the
property of Electrolux.
9. After expiry of 6 (six) months from the
date of purchase the warranty shall
be available only to the original retail
purchaser of Electrolux domestic
appliances from an authorised
Electrolux Dealer or Distributor and
only where the appliance has been
retained for use in the Republic of
South Africa.
10. Failure to produce documentary
proof of the date of original
acquisition by the original purchaser
to Electrolux or an authorised service
agent, will result in normal charges
being levied for travel costs, the work
carried out and the parts supplied,
unless a production date can be
proved to be within the 6 (six)
months preceding the warranty
claim.
11. After 6 (six) months from the date of
purchase of the appliance the liability
of Electrolux under this warranty is
limited to the replacement and/or
repair of the defective parts within
the warranty period and does not
extend to the installation or removal
of the appliance.
CUSTOMER CARE HELPLINE
0800 222 825Service and SparesIn the event of your appliance requiring a service or if you wish to purchase spare parts,
contact your local Electrolux Service Centre by telephoning:0800 222 825  (Tollfree in South Africa)Help us to help you Please determine your type of enquiry before writing or telephoning.
When you contact us we need to know:• Your name and telephone number • Date of Purchase and Invoice number
• Physical address where appliance is located
• Model and serial number of the appliance
• Clear and concise details of the faultwww.aeg.com20