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AEM GM LS 58x Plug Play Engine Harness 303801 User Manual

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    							11
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    A BLK
    18
    C3-M
         
    B TA N
    20
    C1-3 1
         
    C DK G RN
    20
    C1-1 6
         
    D            
    E BLK /W HT
    20
    C5-J
         
    F LT B LU
    20
    C1-1 2
         
    G VIO
    20
    C1-1 4
         
    H RED
    18
    C4-D
         
    C 11
     
     
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J8
    1 2 3
    1 RED
    20
    C4-M
         
    2 DK B LU /W HT
    20
    C1-4
         
    C 12
     
     
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J7
    1 2 3
    1 RED
    20
    C4-F
         
    2 RED /B LK
    20
    C1-3
         
    C 13
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J6
    1 2 3
    1 RED
    20
    C4-L
         
    2 YEL/B LK
    20
    C1-6 4
         
    C 14
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J5
    1 2 3
    1 RED
    20
    C4-E
         
    2 BLU /R ED
    20
    C1-6 5
         
    C 15
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J4 
    						
    							AEM  In fin ity  H arn ess M anuals
    1 2
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    1 2 3
    1 RED
    20
    C4-J
         
    2 LT B LU /B LK
    20
    C1-6 6
         
    C 16
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J3
    1 2 3
    1 RED
    20
    C4-C
         
    2 PN K/B LK
    20
    C1-7 6
         
    C 17
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J2
    1 2 3
    1 RED
    20
    C4-H
         
    2 LT G RN/B LK
    20
    C1-7 7
         
    C 18
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    IN J1
    1 2 3
    1 RED
    20
    C4-B
         
    2 BLU
    20
    C1-7 8
         
    C 19
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    CAM
    1 2 3
    A ORG
    22
    S2
         
    B BLK
    22
    S1
         
    C GRN
    22
    C1-2 6
         
    C 20
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    CRAN K
    1 2 3
    A WHT
    22
    C1-2 5
         
    B BLK
    22
    S1
         
    C ORG
    22
    S2
          
    						
    							13
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    C 21
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    ID LE
    1 2 3
    A LT G RN/B LK
    20
    C1-6 0
         
    B LT G RN/W HT
    20
    C1-7 9
         
    C LT B LU /B LK
    20
    C1-5 9
         
    D LT B LU /W HT
    20
    C1-8 0
         
    C 22
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    PED AL
    1 2 3
    A BLK /W HT
    20
    C5-L
         
    B DK B LU /R ED
    20
    C1-7 0
         
    C GRY
    20
    C6-E
         
    D GRY
    20
    C6-G
         
    E RED /B LK
    20
    C1-6 9
         
    F BLK /W HT
    20
    C5-K
         
    C 23
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    UEG O
    1 2 3
    1 BLK
    20
    C1-8
         
    2 GRN
    20
    C1-6
         
    3 BRN
    20
    C2-K
         
    4 WHT
    18
    C1-5
         
    5 ORG
    20
    C1-9
         
    6 RED
    20
    C1-7
         
    C 24
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    FLA SH
    1 2 3
    1 RED
    20
    P1-8
         
    2 RED
    20
    C1-7 2
         
    C 25
        
    						
    							AEM  In fin ity  H arn ess M anuals
    1 4
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    TH ROTTLE
    1 2 3
    A BRN
    20
    C1-6 1
         
    B YEL
    20
    C1-6 2
         
    C BLK /W HT
    20
    C5-M
         
    D DK B LU
    20
    C1-5 1
         
    E GRY
    20
    C6-H
         
    F RED /G RN
    20
    C1-7 1
         
    C 26
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    COOLA N T
    1 2 3
    A BLK /W HT
    20
    C5-D
         
    B YEL
    20
    C1-3 8
         
    C 27
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    AIR  T E M P
    1 2 3
    A BLK /W HT
    20
    C5-E
         
    B TA N
    20
    C1-3 9
         
    C 28
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    OIL  P R ESS
    1 2 3
    A BLK /W HT
    20
    C5-F
         
    B GRY
    20
    C6-C
         
    C GRN
    20
    C1-7 3
         
    C 29
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    FU EL P R ESS
    1 2 3
    A BLK /W HT
    20
    C5-G
         
    B GRY
    20
    C6-F
         
    C GRN/B LU
    20
    C1-5 3
         
    C 30
        
    						
    							15
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    MAP
    1 2 3
    A BLK /W HT
    20
    C5-H
         
    B LT G RN
    20
    C1-5 2
         
    C GRY
    20
    C6-D
         
    C 31
       
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    ALT
    1 2 3
    A            
    B RED
    20
    RES 1
         
    C            
    D            
    R ES
    1
     
     
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    ALT
    1 2 3
      RED
    20
    C31-B
         
      RED
    20
    C1-5 8
         
    P1
     
    Pow er D is tr ib utio n M odule , P D M -T 3A A1
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
     
    1 2 3
    1 YEL/W HT
    20
    C1-4 7
         
    2 RED
    12
    C2-A
         
    3 RED
    12, 2 2
    P1-9
    P1-1 0
       
    4 RED
    20
    R4
         
    5            
    6            
    7 RED
    12
    C3-C
         
    8 RED
    20, 2 0
    C1-1 0
    C24-1
       
    9 RED
    12
    P1-3
         
    10
    RED
    22
    P1-3
         
    11
    RED
    12
    P1-3 3
         
    12
    RED
    12
    P1-2 1
          
    						
    							AEM  In fin ity  H arn ess M anuals
    1 6
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    13
    VIO /W HT
    20
    C1-4 1
         
    14
    RED /G RN
    12
    F1
         
    15
    RED
    12
    C3-D
         
    16
    RED
    12
    C3-F
         
    17
               
    18
               
    19
    RED
    12
    P1-4 7
         
    20
    RED
    12
    P1-4 5
         
    21
    RED
    12
    P1-1 2
         
    22
    RED
    20
    C2-B
         
    23
    RED
    12
    C3-E
         
    24
    RED
    12
    R3
         
    25
    BLA CK
    20
    C3-K
         
    26
    RED
    12
    C4-G
         
    27
    PN K/W HT
    20
    C1-4 8
         
    28
               
    29
               
    30
               
    31
    PN K/W HT
    22
    F1
         
    32
               
    33
    RED
    12
    P1-1 1
         
    34
    RED
    20
    C2-C
         
    35
               
    36
               
    37
    VIO  
    20
    C1-2 1
         
    38
    RED /B LU
    12
    F1
         
    39
    BLK
    22
    C3-L
         
    40
    RED
    12
    C4-A
         
    41
               
    42
               
    43
               
    44
               
    45
    RED
    12
    P1-2 0
         
    46
    RED
    20
    C2-D
         
    47
    RED
    12
    P1-1 9
         
    48
    RED
    20
    C2-E
          
    						
    							17
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    F1
     
    Fly in g L eads
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
     
    1 2 3
      WHT/B LU
    20
    C1-5 6
         
      WHT/R ED
    20
    C1-5 7
         
      WHT/Y EL
    20
    C1-4 2
         
      YEL
    20
    C1-3 0
         
      WHT/V IO
    20
    C1-2
         
      BRN
    20
    C1-2 8
         
      RED
    20
    C2-H
         
      RED /B LU
    12
    P1-3 8
         
      RED /G RN
    12
    P1-1 4
         
      PN K/W HT
    22
    P1-3 1
         
    S1
      Splic e
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
     
    1 2 3
    IN
    BLK
    22
    C1-2 4
         
    OUT
    BLK
    22
    C20-B
         
    OUT
    BLK
    22
    C19-B
         
    S2
      Splic e
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
     
    1 2 3
    IN
    ORG
    22
    C1-4 9
         
    OUT
    ORG
    22
    C20-C
         
    OUT
    ORG
    22
    C19-A
         
    R1
     
    Rin g T erm in al
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    Batt-
    1 2 3
      BLK
    12
    C3-G
         
    R2
      Rin g T erm in al
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    Batt- 
    						
    							AEM  In fin ity  H arn ess M anuals
    1 8
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    1 2 3
      BLK
    12
    C3-H
         
    R3
      Rin g T erm in al
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    Batt+
    1 2 3
      RED
    12,1 2
    C3-A
    P1-2 4
       
    R4
      Rin g T erm in al
    Pin
    Wir e  C olo r
    Gau ge
    Destin atio n
    Batt+
    1 2 3
      RED
    12, 2 0
    C3-B
    P1-4
       
    9Harn ess In sta lla tio n T ip s
    B atte ry  P ow er a nd G ro und
    T he m ain  p ow er a nd g ro und fe eds in clu de a  h eavy  d uty  rin g te rm in al  a nd s hould  o nly  b e m odifie d if
    a bsolu te ly  n ecessary .  T he re d b atte ry  p ow er le ads a re  in te nded to  b e in sta lle d o n th e s ta rte r s ole noid
    p osit iv e  te rm in al.   T he tw o b la ck b atte ry  g ro und te rm in als  a re  in te nded to  b e c onnecte d to  a  b olt  o n th e
    r e ar o f  e ach c ylin der h ead.  
    D riv e  b y W ir e  T hro ttle  A cce le ra to r P edal P ositio n (A PP) S enso r
    T he  P edal  b ra nch o f  th e h arn ess m ate s w it h  G M  p edal  P N 2 5835421 o r e quiv a le nt. 
    F ly in g L eads
    A  b undle  o f  fly in g le ad w ir e s is  in clu ded fo r v a rio us in put a nd o utp ut fu nctio ns.  T hey a re  d escrib ed b elo w .
    Wir e
    Desc rip tio n
    P NK/W HT
    Ig nit io n S wit c h - + 12V  p ow er in  c ra nk a nd ru n p osit io ns o nly .  R ecom mend th at n o o th er
    l o ads o r d evic es b e c onnecte d to  th is  w ir e
    R ED/B LU
    Rela y c ontro lle d fu sed fa n p ow er - c onnect to  fa n m oto r +
    R ED/G RN
    Rela y c ontro lle d fu sed fu el  p um p p ow er - c onnect to  fu el  p um p m oto r +
    R ED
    Rela y c ontro lle d fu sed a uxilia ry  p ow er - c onnect to  o ptio nal  re la y p rim ary  c oil  +
    B RN
    DIG 3 - fo r fr e quency in put - s ee E CU p in out
     fo r h ard w are  lim it a tio ns
    W HT/V IO
    Low sid e 5  - s w it c hed g ro und o utp ut - s ee E CU p in out
     fo r h ard w are  lim it a tio ns
    Y EL
    DIG 5 - fo r s w it c h in put - s ee E CU p in out
     fo r h ard w are  lim it a tio ns
    W HT/Y EL
    Low sid e 1  - s w it c hed g ro und o utp ut - s ee E CU p in out
     fo r h ard w are  lim it a tio ns
    W HT/R ED
    VR+ 3  - fo r m ag fr e quency in puts  - c onnect to  s ig nal  p osit iv e
    W HT/B LU
    VR- 3  - fo r m ag fr e quency in puts  - c onnect to  s ig nal  n egativ e
      
    						
    							19
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    10
    In fin it y  S erie s 5  E C U P in out
    In fin ity
    P in
    Hard w are  R ef.
    Hard w are  S pecific a tio n
    Note s
    C1-1
    Low sid e 4
    Low sid e s w it c h, 1 .7 A  m ax,
    N O  in te rn al  fly back d io de.
    1 2V  p ullu p
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p
    o ptio ns.
    C1-2
    Low sid e 5
    Low sid e s w it c h, 6 A  m ax w it h
    i n te rn al  fly back d io de.
    I n ductiv e  lo ad s hould  N O T
    h ave  fu ll  tim e p ow er. 
    1 2V  p ullu p
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p
    o ptio ns.
    C1-3 *
    Low sid e 6  (* In fin it y -
    5 06 O nly )
    Low sid e s w it c h, 6 A  m ax w it h
    i n te rn al  fly back d io de.
    I n ductiv e  lo ad s hould  N O T
    h ave  fu ll  tim e p ow er. 
    N o p ullu p
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p
    o ptio ns.
    C1-3 **
    In je cto r 7
    ( * *In fin it y -5 08  O nly )
    For u se w it h  h ig h im pedance
    ( 1 0-1 5 o hm s) in je cto rs  o nly ,
    1 .7 A  m ax.
    Ava ila ble  o n P /N  3 0-7 108 o nly
    C1-4 *
    Low sid e 7
    ( * In fin it y -5 06 O nly )
    Low sid e s w it c h, 6 A  m ax, N O
    i n te rn al  fly back d io de.
    N o p ullu p
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p
    o ptio ns.
    C1-4 **
    In je cto r 8
    ( * *In fin it y -5 08  O nly )
    For u se w it h  h ig h im pedance
    ( 1 0-1 5 o hm s) in je cto rs  o nly ,
    1 .7 A  m ax.
    Ava ila ble  o n P /N  3 0-7 108 o nly
    C1-5
    UEG O 1  H eat
    Bosch U EG O c ontro lle r
    Low sid e s w it c h fo r U EG O h eate r
    c ontro l.   C onnect to  p in  4  o f  B osch
    U EG O s ensor.  N O TE  th at p in  3  o f
    t h e S ensor is  h eate r (+ ) a nd m ust b e
    p ow er b y a  fu sed/s w it c hed 1 2V
    s upply .
    C1-6
    UEG O 1  IA
    Trim  C urre nt s ig nal.   C onnect to  p in  2
    o f  B osch U EG O s ensor
    C1-7
    UEG O 1  IP
    Pum pin g C urre nt s ig nal.   C onnect to
    p in  6  o f  B osch U EG O s ensor
    C1-8
    UEG O 1  U N
    Nern st V olt a ge s ig nal.   C onnect to
    p in  1  o f  B osch U EG O s ensor
    C1-9
    UEG O 1  V M
    Vir tu al  G ro und s ig nal.   C onnect to
    p in  5  o f  B osch U EG O s ensor.
    C1-1 0
    Batte ry  P erm  P ow er
    Dedic ate d p ow er m anagem ent
    C PU
    Full  tim e b atte ry  p ow er.  M UST b e
    p ow ere d b efo re  th e ig nit io n s w it c h 
    						
    							AEM  In fin ity  H arn ess M anuals
    2 0
    © 2 016 A EM  P erfo rm ance E le ctr o nic s
    In fin ity
    P in
    Hard w are  R ef.
    Hard w are  S pecific a tio n
    Note s
    in put is  trig gere d (S ee C 1-4 8).
    C1-1 1
    Coil  4
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 2
    Coil  3
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 3
    Coil  2
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 4
    Coil  1
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 5
    Coil  6
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 6
    Coil  5
    25 m A m ax s ourc e c urre nt
    0-5 V  F allin g e dge fir e .  D O  N O T
    c onnect d ir e ctly  to  c oil  p rim ary . 
    M ust u se a n ig nit o r O R C DI  th at
    a ccepts  a  F A LLIN G  e dge fir e  s ig nal.
    C1-1 7
    Cra nkshaft  P osit io n
    S ensor V R+
    Diffe re ntia l  V aria ble
    R elu cta nce Z ero  C ro ss
    D ete ctio n
    See S etu p W iz ard  p age C am /C ra nk
    f o r o ptio ns. 
    C1-1 8
    Cra nkshaft  P osit io n
    S ensor V R-
    See S etu p W iz ard  p age C am /C ra nk
    f o r o ptio ns. 
    C1-1 9
    Cam shaft  P osit io n
    S ensor 1  V R-
    Diffe re ntia l  V aria ble
    R elu cta nce Z ero  C ro ss
    D ete ctio n
    See S etu p W iz ard  p age C am /C ra nk
    f o r o ptio ns. 
    C1-2 0
    Cam shaft  P osit io n
    S ensor 1  V R+
    See S etu p W iz ard  p age C am /C ra nk
    f o r o ptio ns. 
    C1-2 1
    Low sid e 2
    Low sid e s w it c h, 1 .7 A  m ax,
    N O  in te rn al  fly back d io de.
    N o p ullu p
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p
    o ptio ns.
    C1-2 2
    Low sid e 3
    Low sid e s w it c h, 6 A  m ax w it h
    i n te rn al  fly back d io de.
    See S etu p W iz ard  P age  O utp ut
    F unctio n A ssig nm ent  fo r s etu p 
    						
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