AEM Mitsubishi 20032005 Evolution VIII NA User Manual

							In fin it y  S upporte d  A pplic atio n
2 003–2005 M it s u bis h i E VO  V III
2 006–2008 M it s u bis h i E VO  IX
AEM  P erfo rm ance E le ctr o nic s
A EM  P erfo rm ance E le ctr o nic s, 2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A 9 0250
P hone: ( 3 10) 4 84-2 322  F a x: ( 3 10) 4 84-0 152
h ttp ://w ww.a em ele ctr o nic s.c om
I n str u ctio n P art N um ber: 
D ocum ent B uild  1 /6 /2 015
I
n str u ctio n
M an ual
STO P!
 T HIS  P RO DUC T H AS L E G AL R ESTRIC TIO NS. 
      R EAD  T HIS  B EFO RE IN STALLIN G /U SIN G !
T H IS  P R O DUCT M AY B E U SED  S O LELY
 O N V EH IC LES  U SED  IN  S A NCTIO NED  C O MPETIT IO N W HIC H M AY N EV ER  B E U SED  U PO N A
P U BLIC  R O AD O R H IG HW AY, U NLES S P ER M IT TED  B Y  S PEC IF IC  R EG ULA TO RY  E X EM PTIO N. ( V IS IT  T H E “ E M IS SIO NS” P A GE A T H TTP://
W WW.S EM ASA N.C O M/E M IS SIO NS
 F O R S TA TE B Y  S TA TE D ETA IL S .)
I T  IS  T H E R ES PO NSIB IL IT Y  O F T H E IN STA LLER  A ND/O R U SER  O F T H IS  P R O DUCT T O  E N SURE T H A T IT  IS  U SED  IN  C O MPLIA NCE W IT H
A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF  T H IS  P R O DUCT W AS P U RCHA SED  IN  E R RO R, D O  N O T
 IN STA LL A ND/O R U SE IT . T H E
P U RCHA SER  M UST
 A RRA NG E T O  R ETU RN T H E P R O DUCT F O R A  F U LL R EFU ND.
T H IS  P O LIC Y  O NLY  A PPLIE S  T O  IN STA LLER S A ND/O R U SER S W HO  A RE L O CA TED  IN  T H E U NIT ED  S TA TES ; H O W EV ER  C USTO MER S
W HO  R ES ID E IN  O TH ER  C O UNTR IE S  S HO ULD  A CT IN  A CCO RDA NCE W IT H  T H EIR  L O CA L L A W S A ND R EG ULA TIO NS.
W ARNIN G : T his  in sta lla tio n is  n ot fo r th e tu nin g n ovic e ! U se  th is  s y ste m  w ith  E X TR EM E c a utio n! T he A EM
I n fin ity  P ro gra m mable  E M S a llo w s fo r to ta l fle xib ility  in  e ngin e tu nin g. M is u se  o r im pro per tu nin g o f th is
p ro duct c a n d estr o y y o ur e ngin e! If y o u a re  n ot w ell v e rs e d in  e ngin e d yn am ic s a nd th e tu nin g o f e ngin e
m anagem ent s y ste m s D O  N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to  a n A EM -tr a in ed tu nin g
s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce .
N O TE: A ll s u pplie d A EM  c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re  o ffe re d a s p ote ntia l
s ta rtin g p oin ts  o nly . IT  IS  T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER  T O  U LTIM ATELY C O NFIR M  IF  T H E
C ALIB RATIO N IS  S AFE F O R IT S  IN TEN DED  U SE. A EM  h old s n o r e sp onsib ility  fo r a ny e ngin e d am age th at
r e su lts  fr o m  th e m is u se  o r m is tu nin g o f th is  p ro duct! 
						

							2
© 2 015 A EM  P erfo rm ance E le ctr o nic s
OVE R VIE W
T he  A EM  In fin it y  E M S  c an  b e  a dapte d  to  m ost fu el in je cte d  e ngin es.  T he  b ase  c onfig ura tio n  file s
a va ila ble  fo r th e  In fin it y  E CU  a re  s ta rtin g  p oin ts  o nly  a nd  w ill  n eed  to  b e  m odifie d  fo r y our s pecific
a pplic atio n. T his  m anual  lis ts  th e file s a va ila ble  a nd  s uggeste d  c hanges  fo r y our e ngin e. It  a ls o  in clu des
a  p in out w it h  s uggestio ns fo r a daptin g  th e  In fin it y  E CU  to  y our e ngin e  h arn ess. It  is  th e  re sponsib ilit y  o f
t h e in sta lle r to  v e rify  th is  in fo rm atio n b efo re  s ta rtin g th e e ngin e.  
MODELS
M its u bis h i E V O  V III
2003–2005 R S, 5 -S peed M anual  T ra nsm is sio n
2003–2005 M R R S, 6 -S peed M anual  T ra nsm is sio n
2003–2005 G T, 5 -S peed M anual  T ra nsm is sio n
2003–2005 G SR, 6 -S peed M anual  T ra nsm is sio n
2003–2005 M R G SR, 6 -S peed M anual  T ra nsm is sio n
M its u bis h i E V O  IX
2006–2008 S ta ndard , 5 -S peed M anual  T ra nsm is sio n
2006–2008 R S, 5 -S peed M anual  T ra nsm is sio n
2006–2008 S E, 5 -S peed M anual  T ra nsm is sio n
2006–2008 M R, 6 -S peed M anual  T ra nsm is sio n
DO W NLO ADABLE  F IL E S
F ile s c an b e d ow nlo aded fr o m  w ww.a em in fin it y .c om
. A n e xperie nced tu ner m ust b e a va ila ble  to  c onfig ure
a nd m anip ula te  th e d ata  b efo re  d riv in g c an c om mence. T he Q uic k S ta rt G uid e a nd F ull  M anual  d escrib e
t h e s te ps fo r lo ggin g in  a nd re gis te rin g a t w ww.a em in fin it y .c om
. T hese d ocum ents  a re  a va ila ble  fo r
d ow nlo ad in  th e S upport s ectio n o f  th e A EM  E le ctro nic s w ebsit e : h ttp ://w ww.a em ele ctro nic s.c om /
p ro ducts /s upport/in stru ctio ns
.
FIL E S
D ow nlo adable  file s fo r 2 003–2005 E V O  V III a nd 2 006–2008 E V O  IX  
7100-X XXX-6 2 In fin it y -1 0 (X XXX =  s eria l  n um ber) 
7101-X XXX-6 3 In fin it y -8   (X XXX =  s eria l  n um ber) 
I n  o rd er to  p ro perly  c ontro l  a  2 003–2005 E VO  V III  o r 2 006–2008 E VO  IX  e ngin e, th e a pplic atio n s pecific
s ettin gs
 d escrib ed in  th is  d ocum ent M UST b e c hanged to  th e g iv e n s ettin gs. F ailu re  to  d o s o m ay re sult
i n  im pro per fu nctio n a nd p ossib le  E CU d am age. 
						

							In fin ity  S upporte d A pplic a tio n
3
© 2 015 A EM  P erfo rm ance E le ctr o nic s
ADAPTE R  H A RNESS O PTIO NS
3 0-3 702 H arn ess, M in i L ead
T his  h arn ess in clu des a  fu sed p ow er d is trib utio n c ente r w it h  m ain  re la y. P re -te rm in ate d c onnecto rs  a re
a va ila ble  fo r th e in te rn al  U EG O s ensors  a nd A EM Net. A  b ag o f  m ult i- c olo r fly in g le ads is  in clu ded to
s im plify  c usto m  h arn ess b uild s.
3 0-3 701 C onnecto r K it
T his  k it  in clu des m atin g c onnecto rs  a nd te rm in als  fo r th e In fin it y . It  a ls o in clu des a  m ain  re la y k it  w hic h
i s  n ecessary  fo r p ro per p ow er d is trib utio n. T his  k it  is  b est s uit e d fo r e xperie nced in sta lle rs  w ho w ant to
b uild  th eir  o w n h arn ess.
3 0-3 600 O 2 S enso r E xte nsio n H arn ess
3 0-3 601 IP 67 C om ms C able
3 0-3 602 IP 67 L oggin g C able 
						

							4
© 2 015 A EM  P erfo rm ance E le ctr o nic s
IM PO RTA NT A PPLIC ATIO N S PEC IF IC  S ETTIN G S
I n fin it y  T uner W iz a rd  S etu p
Engin e
I n  th e W iz ard  E ngin e ta b c onfir m  th e fo llo w in g s ettin gs:
N um ber o f C ylin ders = 4
E ngin e C yc le  T yp e  = 4  S tro ke
I g nit io n T yp e  = W aste d S park
F ir in g O rd er  = 1 A -2 A -1 B -2 B  W aste d S park
Cam /C ra n k
I n  th e W iz ard  C am /C ra nk ta b c onfir m  th e fo llo w in g s ettin g:
M it s ub is hi  E VO  8  (2 003–2005) / 9  (2 006–2008)
A dd a  te xt g rid  c ontro l  to  y our la yout a nd s ele ct th e fo llo w in g c hannels . M ake s ure  th eir  v a lu es m atc h
t h e s ettin gs b elo w  fo r in it ia l  tim in g s ync. T hese v a lu es w ill  b e p opula te d w hen th e C am /C ra nk p atte rn  is
s ele cte d. 
T rig O ffs et [d egB TD C]  = 1 76 
C am Syn cA dju stm ent  = 3 .0  
Ig nit io n S yn c
S ee Q uic kS ta rt G uid e s ectio n S etu p: Ig nitio n S yn c fo r in stru ctio ns o n tim in g s ync.
In je cto r S etu p
I n  th e W iz ard  In je cto r S etu p ta b c onfir m  th e fo llo w in g s ettin gs:
N um ber o f In je cto rs  =  4
I n je cto r P hasin g T ab le :
In je cto r 1  =  5 40.0 0
In je cto r 2  =  3 60.0 0
In je cto r 3  =  0 .0 0
In je cto r 4  =  1 80.0 0
Id le
I n  th e W iz ard  Id le  ta b c onfir m  th e fo llo w in g s ettin gs:
I d le  S te pper M ax S te ps = 3 3
I d le  A ir flo w  In ve rt  = U nchecked 
						

							In fin ity  S upporte d A pplic a tio n
5
© 2 015 A EM  P erfo rm ance E le ctr o nic s
Varia b le  V alv e C ontr o l
I n  th e V VC W iz ard  ta b c onfir m  th e fo llo w in g s ettin gs:
V VC1A  E nab le  =  C hecked
V VC1A  C am  =  1
C am  1  S yn c =  1 32
U nder “V VC1 O ptio ns” c onfir m  th e fo llo w in g s ettin gs:
V VC1 F ails afe  M in = -5
V VC1 F ails afe  M ax = 3 5
V VC1 F eedb ack  M in = -2 0
V VC1 F eedb ack  M ax = 2 0
V VC1 D uty  M in = 0
V VC1 D uty  M ax = 8 0
V VC1 P ro portio nal  G ain = 1 .0 000
V VC1 In te gra l  G ain = 0 .2 500
V VC1 D eriv a tiv e  G ain = 0 .0 500
I n  th e L ow sid e A ssig nm ent T able s ta b, c onfig ure  L S 8 a s s how n b elo w :
L S 8 F re quency  = 2 50 H z
L S 8_D uty  X -A xis   = E ngin e S peed [R PM ]
L S 8_D uty  Y -A xis   = V VC1A _D uty  [% ]
A dd a  2 D  ta ble  to  th e In fin it y  T uner la yout c alle d “L S 8_D uty  [% ] a nd c onfig ure  it  e xactly  a s s how n b elo w . 
						

							6
© 2 015 A EM  P erfo rm ance E le ctr o nic s
In put F unctio n A ssig nm en ts
I n  th e W iz ard  In put F unctio n A ssig nm ents  ta b c onfir m  th e fo llo w in g s ettin g:
A C R equest S wit c h S etu p =  D ig it a l  6
A/C  S etu p
A dd a  1 D  T able  fo r A C_R equest_ In . P opula te  th e ta ble  a s s how n b elo w .
Low Sid e A ssig nm en t T ab le s
I n  th e W iz ard  O utp ut F unctio ns ta b c onfir m  th e fo llo w in g s ettin gs:
L S 5 S etu p (C oola nt F an): 
Fre quency = 2 0 H z
LS 5_D uty  X -A xis   = V ehic le  S peed (re assig nable )
LS 5_D uty  Y -A xis   = C oola nt T em p [C ]
L S 8 S etu p (V VC1A ): 
Fre quency = 2 50 H z
LS 8_D uty  X -A xis   = E ngin e S peed [R PM ]
LS 8_D uty  Y -A xis   = V VC1A _D uty  [% ]
Rad ia to r F an  C ontr o l
P opula te  th e 2 D  L S 5_D uty  [% ] ta ble  s im ila r to  th e ta ble  b elo w . A  h ig her v a lu e in  th e L S 5_D uty  [% ] ta ble
w ill  re sult  in  a  fa ste r fa n s peed (0 %  d uty  =  m ax fa n s peed, 1 00%  d uty  =  fa n o ff) . 
						

							In fin ity  S upporte d A pplic a tio n
7
© 2 015 A EM  P erfo rm ance E le ctr o nic s
IM PO RTA NT ID LE  A IR  C O NTR O L V A LVE  R EQ UIR EM ENTS
M any T oyota , M it s ubis hi,  a nd o th er v e hic le s u se a n Id le  A ir  C ontro l  V alv e  w it h  a  U nip ola r S te pper M oto r
( 6 -p in  c onnecto r)  a nd  M UST b e  m odifie d. S ee  in stru ctio ns  b elo w . A  B ip ola r S te pper M oto r (e .g .,  G M )
w ill  h ave  a  4 -p in  c onnecto r a nd  D O ES  N O T n eed  to  b e  m odifie d. T his  e xam ple  is  s how n o n  a  T oyota
S upra  b ut th e s am e p ro cedure  is  re quir e d fo r a ll  6 -p in  U nip ola r S te pper M oto r Id le  A ir  C ontro l  V alv e s.
* T his  in fo  d oes n ot a pply  to  v e hic le s th at u tiliz e IA CV s ole noid s.
T he  2  c ente r p in s  (B la ck-R ed  w ir e s) s upply  1 2V  p ow er to  th e  s te pper m oto r in  th e  fa cto ry  s etu p,
h ow eve r th ese p in s M UST B E D IS CO NNECTE D b efo re  p ow erin g th e A EM  In fin it y  E CU. 
						

							8
© 2 015 A EM  P erfo rm ance E le ctr o nic s
S te p 1 : D is connect c onnecto r fr o m  IA CV h ousin g a nd g ently  re m ove  th e re ta in er fr o m  th e c onnecto r. 
S te p 2 : U se a  s m all  fla t-b la de s cre w driv e r/p ic k to  m ove  th e te rm in al  lo cks w hile  p ullin g th e B la ck-R ed
w ir e s o ut fr o m  th e b acksid e o f  th e c onnecto r. 
						

							In fin ity  S upporte d A pplic a tio n
9
© 2 015 A EM  P erfo rm ance E le ctr o nic s
S te p 3 : U se h eat s hrin k to  in sula te  b oth  1 2V  w ir e s, a nd th en z ip -tie  th e in sula te d w ir e s to  a  n earb y
l o om .
S te p 4 : R ein sta ll  th e re ta in er, a nd th en p lu g th e c onnecto r b ack in to  th e IA CV. 
						

							10
© 2 015 A EM  P erfo rm ance E le ctr o nic s
PIN O UTS
In fin it y  P in out
Dedic a te d
  Dedic a te d a nd n ot
r e co nfig ura ble
Assig ned
  Assig ned b ut r e co nfig ura ble
Ava ila ble
  Ava ila ble  fo r u ser s etu p 
Not A pplic a ble
  Not u sed in  th is  c o nfig ura tio n
Requir e d
  Requir e d fo r p ro per fu nctio n
In fin ity
P in
Hard w are
R efe re n ce
7100-X XXX-6 2
7 101-X XXX-6 3
F unctio n
Dest.
P in
E vo
V III
Dest.
P in
E vo  IX
Hard w are  S pecific atio n
Note s
C1-1
Low sid eS wit c h_4
A/C  R ela y
C ontro l
8 20
Low sid e s w it c h, 4 A  m ax, N O
i n te rn al  f ly back d io de.
See L ow Sid e A ssig nm ent T able s f o r
o utp ut a ssig nm ent.
C1-2
Low sid eS wit c h_5
LS 5
21
18
Low sid e s w it c h, 4 A  m ax w it h
i n te rn al  f ly back d io de.
I n ductiv e lo ad s hould  N OT
h av e f u ll  tim e p ow er. 
See S etu p W iz a rd  P age L ow Sid e
A ssig nm ent T able s f o r o utp ut
a ssig nm ent a nd 2 D  ta ble  L S 5_D uty
[ % ] f o r a ctiv atio n.
C1-3
Low sid eS wit c h_6
LS 6
    Low sid e s w it c h, 4 A  m ax w it h
i n te rn al  f ly back d io de.
I n ductiv e lo ad s hould  N OT
h av e f u ll  tim e p ow er. 
See S etu p W iz a rd  P age L ow Sid e
A ssig nm ent T able s f o r o utp ut
a ssig nm ent a nd 2 D  ta ble  L S 6_D uty
[ % ] f o r a ctiv atio n.
C1-4
UEG O 1  H eat
UEG O 1  H eat
 
 
 
 
 
 
Bosch U EG O c ontro lle r
Low sid e s w it c h f o r U EG O h eate r
c ontro l.  C onnect to  p in  4  o f B osch
U EG O s ensor. N OTE  th at p in  3  o f
t h e S ensor is  h eate r (+ ) a nd m ust b e
p ow er b y  a  f u sed/s w it c hed 1 2V
s upply .
C1-5
UEG O 1  IA
UEG O 1  IA
  Trim  C urre nt s ig nal.  C onnect to  p in  2
o f B osch U EG O s ensor.
C1-6
UEG O 1  IP
UEG O 1  IP
  Pum pin g C urre nt s ig nal.  C onnect to
p in  6  o f B osch U EG O s ensor.
C1-7
UEG O 1  U N
UEG O 1  U N
  Nern st V olt a ge s ig nal.  C onnect to  p in
1  o f B osch U EG O s ensor.
C1-8
UEG O 1  V M
UEG O 1  V M
  Vir tu al  G ro und s ig nal.  C onnect to  p in
5  o f B osch U EG O s ensor.