AEM Mitsubishi 2006 Evo IX 303512 User Manual
Have a look at the manual AEM Mitsubishi 2006 Evo IX 303512 User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 223 AEM manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
In fin ity E M S In sta lla tio n 11 © 2 015 A EM P erfo rm ance E le ctr o nic s 7 . S tra te gic ally p la ce o ne s id e o f th e p ro vid ed a dhesiv e h ook a nd lo op ( V elc ro ) s trip s o n th e m ountin g b ra cket, a s s how n. 8 . A dhere th e o pposin g s id e o f th e h ook a nd lo op (V elc ro ) s trip s o n to t h e b otto m s id e o f th e In fin it y E M S. G ently p la ce th e A EM In fin it y E M S o nto th e m ountin g b ra cket, a s s how n. 9 . F ir s t, in sta ll th e in clu ded m in i U SB c om ms c able to th e A EM I n fin it y E M S (a s s how n). N ext, c are fu lly re in sert th e O EM E CU m ountin g b ra cket b ack in th e d ash w it h th e A EM In fin it y E M S a tta ched. D o n ot re in sta ll th e m ountin g b ra cket h ard w are y et. R eachin g y our h ands in to th e d ash, i n sta ll th e 8 0-p in c onnecto r o f th e A EM a dapte r h arn ess to th e In fin it y a nd lo ck d ow n th e s lid er u sin g th e r e d ta b.
3512 - M its u bis h i E V O 9 1 2 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 0. L in e th e O EM E CU b ra cket w it h t h e 2 th re aded m ountin g h ole s. N ote : th e c om ms c able w ill b e a t ig ht fit . R ein sta ll th e tw o M 6 b olt s ( s how n) u sin g a 1 0m m s ocket w re nch. P lu g th e 3 O EM E CU c onnecto rs to t h e h eader fo und in th e A EM a dapte r h arn ess. I f a ny o f th e a uxilia ry c onnectio ns f o und in th e a dapte r h arn ess a re to b e in sta lle d, n ow is th e tim e to a ssem ble th ese. N ote : T he U EG O s ensor e xte nsio n h arn ess (s old s epara te ly ) s hould b e r o ute d a w ay fr o m m ovin g p arts a nd s hould n ot c om e in c onta ct w it h e xcessiv e ly h ot o bje cts . U se a n O 2 s ensor b ung th at is lo cate d p re c ata ly tic c onve rte r fo r a ccura te r e sult s . 1 1. T he M it s ubis hi u nip ola r S te pper M oto r (6 -p in c onnecto r) M UST b e m odifie d to b e u sed w it h th e A EM I n fin it y E M S. T he id le a ir c ontro l m oto r is lo cate d o n th e b otto m s id e o f th e in ta ke m anifo ld n ear th e th ro ttle b ody, a s s how n.
In fin ity E M S In sta lla tio n 13 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 2. R ele ase th e id le a ir c ontro l m oto r c onnecto r b y d epre ssin g th e t h um b ta b. N ext, u sin g a to ol s uch a s a p ic k w it h a h ook (a s p ic tu re d), g ently r e m ove th e g re en re ta in er b y s im ply p ullin g a w ay fr o m th e c onnecto r. 1 3. T he 2 c ente r w ir e s (P in 2 a nd P in 5 ) a re R ed w it h a Y ello w s trip e. T hese b oth s upply 1 2V p ow er to th e s te pper m oto r in th e fa cto ry s etu p. T hese p in s M UST B E D IS CO NNECTE D in o rd er fo r th e A EM In fin it y E M S to c ontro l th is s te pper m oto r ty pe. N ote : N on M it s ubis hi 4 -p in id le s te pper m oto rs d o n ot re quir e a ny m odific atio n. 1 4. U se a s m all fla t-b la de s cre w driv e r (o r p ic k) to g ently b end a nd re le ase th e te rm in al lo cks.
3512 - M its u bis h i E V O 9 1 4 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 5. S im ult a neously p ull th e c orre spondin g R ed/Y ello w w ir e s o ut f r o m th e b acksid e o f th e c onnecto r, a s s how n. 1 6. U se th e in clu ded h eat s hrin k to i n sula te b oth 1 2V w ir e te rm in als . 1 7. S ecure th e in sula te d w ir e t e rm in als to th e lo om u sin g th e i n clu ded c able tie s, a s s how n. R ein sta ll th e re ta in er a nd th en p lu g t h e c onnecto r b ack in to th e id le a ir c ontro l m oto r. R econnect th e b atte ry , a nd c onnect t o th e In fin it y T uner s oft w are . A ft e r a ll o f th e c om ponents a re v e rifie d, r e in sta ll th e g lo ve b ox.
In fin ity E M S In sta lla tio n 15 © 2 015 A EM P erfo rm ance E le ctr o nic s Load in g B ase S essio n T here is a p ro vid ed b ase s essio n th at m ust b e lo aded in to th e In fin it y E M S b efo re a tte m ptin g to s ta rt o r ru n th e e ngin e. B efo re th e b ase s essio n c an b e lo aded, th e E M S fir m ware m ust b e u pdate d (s ectio n 3 .3 in Q SG ). O nce t h e p ro cess o f u pdatin g th e fir m ware a nd lo adin g th e b ase c al h as b een c om ple te d, th e s etu p w iz ard s w ill n eed to b e re vie w ed a nd th e ig nit io n tim in g w ill n eed to b e s ynced. 1 . C onnect U SB c om ms c able b etw een E CU a nd P C. 2 . Turn ig nit io n s w it c h o n. 3 . O pen In fin it y Tuner; c onnectio n s ta tu s s hould b e g re en a nd in dic ate E CU ty pe. 4 . O pen a n In fin it y la yout: L ayout> O pen L ayout. L ayout lo cate d in M y D ocum ents > A EM >In fin it y T uner> Layouts . 5 . U plo ad b ase s essio n: F ile > Im port C alib ra tio n D ata . B ase s essio n lo cate d in M y D ocum ents > A EM >In fin it y T uner> S essio ns. 6 . A ft e r s essio n h as lo aded, tu rn ig nit io n s w it c h o ff, w ait fo r m ain re la y to c lic k o ff a nd th en tu rn ig nit io n s w it c h b ack o n. 7 . A ft e r c om ms h ave b een re esta blis hed, re vie w S etu p W iz ard : P lu g-in s> W iz ard > S etu p W iz ard . Setu p W iz a rd T he fo llo w in g is a n o ve rv ie w o f th e b asic w iz ard s ettin gs th at n eed to b e c hecked b efo re a tte m ptin g to s ta rt a nd ru n a n e ngin e. P le ase re fe r to th e m ain In fin it y u ser g uid e fo r in fo rm atio n a bout th e a dva nced w iz ard s ettin gs. B asic A dju st e ngin e d is pla cem ent if it is d iffe re nt th an s to ck 2 .0 L. If c onve rtin g to s equentia l ig nit io n, c hange Ig nit io n T ype to S equentia l (C oil o n P lu g) a nd F ir in g O rd er to 1 -3 -4 -2 . N ot o th er c hanges s hould b e n ecessary .
3512 - M its u bis h i E V O 9 1 6 © 2 015 A EM P erfo rm ance E le ctr o nic s T unin g P re fe re nce s I f K ey O ff C om mit is s ele cte d, th e E CU w ill a uto m atic ally s ave a ny u nsave d c hanges w hen th e ig nit io n p ow er in put ( p in C 1-4 8) is tu rn ed o ff. T his fu nctio n c ould ta ke s eve ra l s econds to c om ple te . If b atte ry p erm anent p ow er (p in C 1-1 0) is re m ove d b efo re th is a ctio n h as c om ple te d, th e E CU m ay b ecom e in opera ble a nd re quir e re pro gra m min g a t A EM . It is g enera lly re com mend th at K ey O ff C om mit b e u sed. C am /C ra nk T he c orre ct c am /c ra nk w iz ard s ele ctio n is s et fo r E VO 9 in th e b ase s essio n.
Setu p W iz a rd 17 © 2 015 A EM P erfo rm ance E le ctr o nic s I n je cto r S etu p/F lo w V erify n um ber o f in je cto rs (h ig h im pedance s econdary in je cto rs s upporte d w it h In fin it y -8 h) a nd s ele ct P rim ary I n je cto r F uel T ype (g asolin e, e th anol, m eth anol, E 85, o r fle x fu el) . In je cto r p hasin g v a lu es a re a uto m atic ally s et b ased o n th e fir in g o rd er s ele cte d in th e B asic w iz ard a nd s hould n ot n eed a dju stin g. P rim ary F uel P re ssure R egula to r R efe re nce is s et to m anifo ld in th e b ase s essio n. S ele ct th e p rim ary in je cto rs b ein g u sed in th e P rim ary In je cto r F lo w W iz ard . T he s to ck E VO 9 in je cto rs a re s ele cte d in th e b ase s essio n, fo r u se w it h th e O EM in je cto r re sis to rs . * W it h th e In fin it y -6 E M S, u sers c an e le ct to re m ove a nd b ypass th e O EM re sis to r p ack fo r m ore p re cis e c ontro l o f l o w -im pedance in je cto rs . T he re sis to r p ack d oes N O T h ave to b e m odifie d o r b ypassed w it h th e O EM in je cto rs . H ow eve r, if h ig h im pedance in je cto rs w ill b e u sed, th e re sis to r p ack M UST b e re m ove d. * *N ote : H ig h im pedance ( s a tu ra te d, h ig h-z ) fu el in je cto rs M UST b e u se d w ith th e In fin ity -8 h . R efe r to F uel In je cto r s ectio n a bove .
3512 - M its u bis h i E V O 9 1 8 © 2 015 A EM P erfo rm ance E le ctr o nic s B asic S enso rs S et th e b asic s ensors . T he s to ck E VO 9 c oola nt te m p s ensor is s et in th e b ase s essio n. T he b ase s essio n is c onfig ure d to u se a n A EM 3 .5 B ar M AP s ensor a nd A EM IA T s ensor. If u sin g d iffe re nt o r a ddit io nal s ensors , s ele ct t h e a ppro pria te s ettin gs. S et T hro ttle R ange F ollo w th e W iz ard in stru ctio ns to s et th e th ro ttle ra nge.
Setu p W iz a rd 19 © 2 015 A EM P erfo rm ance E le ctr o nic s V aria ble V alv e C ontr o l (V VC) T he V VC1 s ettin gs (in ta ke c am ) w ill b e c orre ctly c onfig ure d fo r th e E VO 9 in th e s upplie d b ase s essio n. T he c orre spondin g L ow sid e o utp ut (L S 3) h as a ls o b een p re -c onfig ure d in th e b ase s essio n fo r a ppro pria te d uty a nd f r e quency. T he v a lu e fo r C am 1 S ync [d eg] m ay n eed to b e a dju ste d o nce th e e ngin e is ru nnin g to s ync th e i n ta ke c am a ngle w hen a t re st.
3512 - M its u bis h i E V O 9 2 0 © 2 015 A EM P erfo rm ance E le ctr o nic s Ig nit io n S yn c P ro per ig nit io n s ync e nsure s th at th e c om manded tim in g in th e s oft w are is a ctu ally th e ig nit io n tim in g v a lu e d eliv e re d to th e e ngin e. F or e xam ple , w hen c om mandin g 1 0° o f tim in g a dva nce in th e s oft w are , th ere s hould b e 1 0° o f tim in g a dva nce a t th e e ngin e w hen c hecked w it h a tim in g lig ht. T he ig nit io n s ync h as a lr e ady b een s et in t h e E VO 9 b ase s essio n a nd s hould n ot re quir e a dju stm ent, h ow eve r, it is a lw ays g ood p ra ctic e to v e rify p ro per i g nit io n s ync. T he 4 G 63 e ngin e h as it s ig nit io n tim in g c hecked o n th e c ra nk p ulle y. L ocate th e tim in g m ark s o n th e p la stic t im in g b elt c ove r. T he c orre ct w ay to trig ger a tim in g lig ht is to p ut th e in ductiv e p ic kup o n a h ig h v o lt a ge s econdary ig nit io n w ir e . O n t h e E VO 9 s to ck w aste d s park ig nit io n, p la ce th e in ductiv e p ic kup o n th e c ylin der # 1 s park p lu g le ad. O n a c oil- o n- p lu g a rra ngem ent, th is m eans re m ovin g c oil # 1 fr o m it s w ell a nd u sin g a s park p lu g w ir e b etw een th e c oil a nd th e s park p lu g. D o n ot a tte m pt to trig ger th e tim in g lig ht o ff o f th e lo w v o lt a ge trig ger w ir e s g oin g in to th e c oil. D oin g s o m ay c ause in corre ct re adin gs w it h th e tim in g lig ht w hic h m ay u lt im ate ly re sult in a n in corre ct ig nit io n s ync a dju stm ent. O nce th e S etu p W iz ard h as b een c om ple te d, th e e ngin e c an b e s ta rte d a nd id le d. In th e S etu p W iz ard , g o to th e I g nit io n S ync W iz ard . L ock th e tim in g a t a v a lu e th at c an b e e asily v e rifie d. If u sin g a n on-d ia l b ack tim in g lig ht, l o ck th e tim in g a t 0 °; if u sin g a d ia l b ack tim in g lig ht, s et th e tim in g to a v a lu e th at w ill a llo w th e e ngin e to id le e asily (1 0° o r 1 5°, e tc ) a nd s et th e d ia l b ack to th e s am e a m ount. C heck th at th e tim in g m ark o n th e c ra nk p ulle y l in es u p w it h th e s cale o n th e tim in g b elt c ove r. If th e in dic ate d tim in g is o ff fr o m th e p oin te r, u se th e A dva nce o r R eta rd T im in g b utto ns in th e S etu p W iz ard u ntil th e ig nit io n s ync is c orre ct. U nlo ck th e tim in g o nce th e ig nit io n s ync h as b een v e rifie d. * *Im porta nt N ote : D o n ot u se a d ia l b ack tim in g lig ht o n th e E V O 9 s s to ck w aste d s p ark ig nitio n to s y n c t im in g. B eca use th e p lu g fir e s tw ic e a s o fte n, th e d ia l b ack fe atu re o f th e tim in g lig ht w ill g iv e a fa ls e r e adin g. A lw ays s y n c a w aste d s p ark ig nitio n e ngin e a t 0 ° o f tim in g a dva nce .