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AEM Universal V8 Core Accessory Harness GM Injector Adapter EV6 30380510 User Manual

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    							GM  E V6 In je cto r A dap te r H arn ess
    U ser M an ual
    3 0-3 805-1 0
    AEM  P erfo rm ance E le ctr o nic s
    A EM  P erfo rm ance E le ctr o nic s, 2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A 9 0250
    P hone: ( 3 10) 4 84-2 322  F a x: ( 3 10) 4 84-0 152
    h ttp ://w ww.a em ele ctr o nic s.c om
    I n str u ctio n P art N um ber: 1 0-3 805-1 0
    D ocum ent B uild  3 /1 7/2 015
    T
    HIS  P RO DUC T IS  L E G AL IN  C ALIF O RNIA  F O R R AC IN G  V EHIC LE S O NLY
    A ND  S HO ULD  N EVER B E U SED  O N P UB LIC  H IG HW AYS. 
    						
    							AEM  In fin ity  H arn ess M anuals
    2
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    1In tr o ductio n
    S om e h arn ess u ser m anuals  c onta in  a ctiv e  h yperlin ks th at p oin t to  s pecific  s ectio ns o r e ve n la unch
    a ddit io nal  d ocum ents  s uch a s w ir in g d ia gra m s.  R ecom mend v ie w in g th is  d ocum ent e le ctro nic ally  to
    t a ke a dva nta ge o f  a ll  fe atu re s.
    S eve ra l  u niv e rs al  w ir in g h arn ess o ptio ns a re  a va ila ble  fo r In fin it y  p ro ducts .  T hey ra nge in  c om ple xit y  fr o m
    s im ple  p lu g a nd p in  k it s  to  c om ple te  e ngin e h arn ess a ssem blie s th at in clu de p ow er d is trib utio n c ente rs .
      C usto m  w ir in g h arn ess p ro je cts  s hould  o nly  b e u nderta ken b y e xperie nced h arn ess b uild ers .  If  in  d oubt,
    p le ase c onta ct A EM  fo r re com mendatio ns.
    3 0-3 805 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity -8 /1 0 s y ste m s
    T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
    s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  T he h arn ess s yste m  in clu des m any
    f e atu re s a nd it  c an b e u sed in  m any d iffe re nt a pplic atio ns.
    3 0-3 809 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity -6 /8 h  s y ste m s
    T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
    s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  It  in clu des th ro ttle  b ody a nd p edal
    i n te rfa ces fo r D BW  a pplic atio ns.  T he h arn ess s yste m  in clu des m any fe atu re s a nd it  c an b e u sed in
    m any d iffe re nt a pplic atio ns.
    3 0-3 705 U niv e rs a l M in i H arn ess fo r In fin ity -6 /8 h  s y ste m s
      
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.
    3 0-3 702 In fin ity -8 /1 0/1 2 M in i-h arn ess
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.  In clu des 1 00 9 6 p re -te rm in ate d le ads.
    3 0-3 703 In fin ity -8 /1 0/1 2 M in i-h arn ess
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.
    3 0-3 701 In fin ity -8 /1 0/1 2 P lu g &  P in  K it
    B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 7 3 a nd 5 6 p in  M ole x M X123 h arn ess
    c onnecto rs , te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
    3 0-3 704 In fin ity -6 /8 h  P lu g &  P in  K it
    B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 8 0 p in  M ole x M X123 h arn ess
    c onnecto r, te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
    T his  m anual  is  fo cused p rim arily  o n th e u niv e rs al  V 8 h arn ess s yste m  c om ponents  b ut it  c an b e u sed a s
    a  re fe re nce fo r a ny c usto m  h arn ess b uild  b ased o n th e In fin it y  E CU.  
    P le ase  r e ad  th e e n tir e  U se r M an ual p rio r to  b eg in nin g a n y in sta lla tio n. 
    						
    							3
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    2Optio nal  E xte n sio n H arn esses f o r M odula r H arn ess S ys te m
    E xte nsio n h arn esses c om patib le  w it h  th e 3 805 a nd 3 809 V 8 h arn ess s yste m  a re  a va ila ble .
    3 0-3 805-0 0 G M  In je cto r A dapte r H arn ess 
    A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
    b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
    3 0-3 805-0 1 F ord  In je cto r A dapte r H arn ess 
    A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
    b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
    3 0-3 805-0 2 S in gle  C hannel Ig nitio n A dapte r H arn ess 
    A dapte r h arn ess th at m ate s A EM  S in gle  C hannel  C oil  D riv e r (3 0-2 841) to  3 0-3 805 C ore  H arn ess.  C oil
    d riv e r ta kes 5 v fa llin g e dge ig nit io n trig ger s ig nal  fr o m  In fin it y  a nd o utp uts  a  1 2v ris in g e dge s ig nal.   1 2v
    r is in g e dge s ig nal  c an e it h er b e u sed to  trig ger a n in ductiv e  c oil  d ir e ctly  o r trig ger a  s in gle  c hannel  C DI
    b ox (M SD 6 A , e tc ).
    3 0-3 805-0 3 V R C ra nk &  V R C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs
    t o  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 4 V R C ra nk &  H all C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk s ensor a nd H all  E ffe ct c am  s ensor to  C ore
    H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 5 H all C ra nk &  V R C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk s ensor a nd v a ria ble  re lu cta nce (V R) c am  s ensor to  C ore
    H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 6 H all C ra nk &  H all C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs to  e ach
    s ensor a re  4 8” lo ng.
    3 0-3 805-0 7 G M  S te pper Id le  C ontr o l A dapte r H arn ess 
    A dapte r h arn ess th at m ate s G M  s te pper id le  c ontro l  v a lv e  to  C ore  H arn esses.  IA C c onnecto r is  fla t a nd
    m eant fo r u se w it h  la te r m odel  s ty le  c ontro l  v a lv e s.
    3 0-3 805-0 8 U niv e rs a l P W M Id le  C ontr o l A dapte r H arn ess 
    (F or u se  w ith  3 0-3 805 o nly .  N ot
    c o m patib le  w ith  3 0-3 809 C ore  H arn ess)
     
    F ly in g le ad to  m ate  u niv e rs al  P W M id le  c ontro l  v a lv e  to  3 805 c ore  h arn esses.  C onnecto r to  c onnect to
    c ontro l  v a lv e  m ust b e p ro vid ed b y e nd u ser.  
    3 0-3 805-1 0 G M  In je cto r A dapte r - E V 6 
    A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
    b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
    3 0-3 805-1 1 F ord  In je cto r A dapte r - E V 6 
    A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
    b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
    3 0-3 809-0 1 G M  T hro ttle  B ody A dapte r 
    (F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805
    C ore  H arn ess)
     
    F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  th ro ttle  b odie s to  3 809 c ore  h arn ess. 
    						
    							AEM  In fin ity  H arn ess M anuals
    4
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    3 0-3 809-0 0 G M  P edal A dapte r 
    (F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805 C ore
    H arn ess)
    F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  P edal  to  3 809 c ore  h arn ess.
    3 0-3 600 O 2 S enso r E xte nsio n H arn ess
    E xte nsio n h arn ess to  c onnect A EM  U EG O W id eband O 2 s ensor to  6  p in  D euts ch D TM  in  In fin it y  M in i
    H arn esses (3 0-3 702/3 703) a nd V 8 c ore  h arn esses 3 0-3 805 a nd 3 0-3 809.
    3 0-3 601 IP 67 C om ms C able
    U SB M in i- B  c om ms c able ; 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
    3 0-3 602 IP 67 L oggin g C able
    U SB A -to -A  e xte nsio n c able : 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
    33805-1 0 K it  C onte n ts
    GM  E V6 In je cto r A dapte r H arn e ss
    Use r In str u ctio ns 
    						
    							5
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    43805-1 0 G M  E V6 In je cto r A dap te r P in out
    Bra nch  l a bels  a re  i d entifie d b y B O LD  T EX T i n  t h is
    c o lu m n
    3 6-3 805-1 0 G M  I n je cto r A dap te r E V 6
    C1
     
    DT P lu g, 1 2 W ay
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    C1-1
    YEL
    20
    C2-B
     
    C1-2
    BLK
    20
    C3-B
     
    C1-3
    BRN
    20
    C4-B
     
    C1-4
    BLU
    20
    C5-B
     
    C1-5
    RED
    20
    S1
     
    C1-6
    RED
    20
    S3
     
    C1-7
    RED
    20
    S2
     
    C1-8
    RED
    20
    S4
     
    C1-9
    VIO
    20
    C6-B
     
    C1-
    1 0
    GRY
    20
    C7-B
     
    C1-
    1 1
    ORG
    20
    C8-B
     
    C1-
    1 2
    GRN
    20
    C9-B
     
    C2
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J1
    1
    A RED
    20
    S1
     
    B YEL
    20
    C1-1
     
    C3
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J2
    1
    A RED
    20
    S2
     
    B BLK
    20
    C1-2
     
    C4
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale 
    						
    							AEM  In fin ity  H arn ess M anuals
    6
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J3
    1
    A RED
    20
    S1
     
    B BRN
    20
    C1-3
     
    C5
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J4
    1
    A RED
    20
    S2
     
    B BLU
    20
    C1-4
     
    C6
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J5
    1
    A RED
    20
    S3
     
    B VIO
    20
    C1-9
     
    C7
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J6
    1
    A RED
    20
    S4
     
    B GRY
    20
    C1-1 0
     
    C8
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J7
    1
    A RED
    20
    S3
     
    B ORG
    20
    C1-1 1
     
    C9
     
    E-2 157 -  1 .5 m m 2 -W ay F e m ale
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
    IN J8
    1
    A RED
    20
    S4
     
    B GRN
    20
    C1-1 2
      
    						
    							7
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    S1
    SP LIC E
     
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    IN
    RED
    20
    C1-5
     
    OUT
    RED
    20
    C2-A
     
    OUT
    RED
    20
    C4-A
     
    S2
    SP LIC E
     
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    IN
    RED
    20
    C1-7
     
    OUT
    RED
    20
    C3-A
     
    OUT
    RED
    20
    C5-A
     
    S3
    SP LIC E
     
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    IN
    RED
    20
    C1-6
     
    OUT
    RED
    20
    C6-A
     
    OUT
    RED
    20
    C8-A
     
    S4
    SP LIC E
     
    P in
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    IN  
    RED
    20
    C1-8
     
    OUT
    RED
    20
    C7-A
     
    OUT
    RED
    20
    C9-A
     
    512 M onth  L im it e d  W arra n ty
    A dva nce d E ng in e  M ana gem ent In c. w arra nts  to  th e  c o nsum er th a t a ll  A EM  H ig h
    P erfo rm ance  p ro ducts  w ill  b e fr e e fr o m  d efe cts  in  m ate ria l  a nd  w ork m anship  fo r a
    p erio d o f tw elv e  ( 1 2) m onth s fr o m  d ate  o f th e  o rig in a l  p urc ha se . P ro ducts  th a t fa il  w ith in
    t h is  1 2-m onth  w arra nty  p erio d w ill  b e r e pair e d o r r e pla ce d a t A EM ’s  o ptio n, w he n
    d ete rm in e d b y A EM  th a t th e  p ro duct fa ile d d ue  to  d efe cts  in  m ate ria l  o r w ork m anship .
    T his  w arra nty  is  li m ite d to  th e  r e pair  o r r e pla ce m ent o f th e  A EM  p art. In  n o  e ve nt s ha ll
    t h is  w arra nty  e xc e ed th e  o rig in a l  p urc ha se  p ric e  o f th e  A EM  p art n o r s ha ll  A EM  b e
    r e sp onsib le  fo r s p ecia l,  in cid enta l  o r c o nse que ntia l  d am ages o r c o st in curre d d ue  to  th e
    f a ilu re  o f th is  p ro duct. W arra nty  c la im s to  A EM  m ust b e tr a nsp orta tio n p re paid  a nd 
    						
    							AEM  In fin ity  H arn ess M anuals
    8
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    a cco m panie d w ith  d ate d p ro of o f p urc ha se . T his  w arra nty  a ppli e s o nly  to  th e  o rig in a l
    p urc ha se r o f p ro duct a nd  is  n o n-tr a nsfe ra ble . A ll  im pli e d w arra ntie s s ha ll  b e li m ite d in
    d ura tio n to  th e  s a id  1 2-m onth  w arra nty  p erio d. Im pro per u se  o r in sta lla tio n, a ccid ent,
    a buse , u na uth o riz e d r e pair s  o r a lt e ra tio ns v o id s th is  w arra nty . A EM  d is cla im s a ny
    l i a bili ty  fo r c o nse que ntia l  d am ages d ue  to  b re ach o f a ny w ritte n o r im pli e d w arra nty  o n
    a ll  p ro ducts  m anufa ctu re d b y A EM . W arra nty  r e tu rn s w ill  o nly  b e a cce pte d b y A EM  w he n
    a cco m panie d b y a  v a li d  R etu rn  M erc ha nd is e  A uth o riz a tio n ( R M A) n um ber.  P ro duct
    m ust b e r e ce iv e d b y A EM  w ith in  3 0 d ays  o f th e  d ate  th e  R M A is  is sue d.
    P le ase  n o te  th a t b efo re  A EM  c a n is sue  a n R M A fo r a ny e le ctr o nic  p ro duct, it is  fir s t
    n e ce ssa ry  fo r th e  in sta lle r o r e nd  u se r to  c o nta ct th e  E M S te ch li n e  a t 1 -8 00-4 23-0 046 to
    d is cuss th e  p ro ble m .  M ost is sue s c a n b e r e so lv e d o ve r th e  p ho ne .  U nd er n o
    c ir c um sta nce s s ho uld  a  s ys te m  b e r e tu rn e d o r a  R M A r e que ste d b efo re  th e  a bove
    p ro ce ss tr a nsp ir e s.
    A EM  w ill  n o t b e r e sp onsib le  fo r e le ctr o nic  p ro ducts  th a t a re  in sta lle d in co rre ctly , in sta lle d
    i n  a  n o n-a ppro ve d a ppli c a tio n, m is use d, o r ta m pere d w ith . 
    A ny A EM  e le ctr o nic s p ro duct c a n b e r e tu rn e d fo r r e pair  if it is  o ut o f th e  w arra nty  p erio d.
    T he re  is  a  m in im um  c ha rg e o f $ 50.0 0 fo r in sp ectio n a nd  d ia gno sis  o f A EM  e le ctr o nic
    p arts . P arts  u se d in  th e  r e pair  o f A EM  e le ctr o nic  c o m pone nts  w ill  b e e xtr a . A EM  w ill
    p ro vid e a n e stim ate  o f r e pair s  a nd  r e ce iv e  w ritte n o r e le ctr o nic  a uth o riz a tio n b efo re
    r e pair s  a re  m ade to  th e  p ro duct.  
    						
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