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AEM Universal V8 Core Accessory Harness HALL CamHALL Crank 30380506 User Manual

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    							Tim in g  In p ut A dap te r
    U ser M an ual
    3 0-3 805-0 6
    AEM  P erfo rm ance E le ctr o nic s
    A EM  P erfo rm ance E le ctr o nic s, 2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A 9 0250
    P hone: ( 3 10) 4 84-2 322  F a x: ( 3 10) 4 84-0 152
    h ttp ://w ww.a em ele ctr o nic s.c om
    I n str u ctio n P art N um ber: 1 0-3 805-0 6
    D ocum ent B uild  7 /2 8/2 015
    T
    HIS  P RO DUC T IS  L E G AL IN  C ALIF O RNIA  F O R R AC IN G  V EHIC LE S O NLY
    A ND  S HO ULD  N EVER B E U SED  O N P UB LIC  H IG HW AYS. 
    						
    							AEM  In fin ity  H arn ess M anuals
    2
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    1In tr o ductio n
    S om e h arn ess u ser m anuals  c onta in  a ctiv e  h yperlin ks th at p oin t to  s pecific  s ectio ns o r e ve n la unch
    a ddit io nal  d ocum ents  s uch a s w ir in g d ia gra m s.  R ecom mend v ie w in g th is  d ocum ent e le ctro nic ally  to
    t a ke a dva nta ge o f  a ll  fe atu re s.
    S eve ra l  u niv e rs al  w ir in g h arn ess o ptio ns a re  a va ila ble  fo r In fin it y  p ro ducts .  T hey ra nge in  c om ple xit y  fr o m
    s im ple  p lu g a nd p in  k it s  to  c om ple te  e ngin e h arn ess a ssem blie s th at in clu de p ow er d is trib utio n c ente rs .
      C usto m  w ir in g h arn ess p ro je cts  s hould  o nly  b e u nderta ken b y e xperie nced h arn ess b uild ers .  If  in  d oubt,
    p le ase c onta ct A EM  fo r re com mendatio ns.
    3 0-3 805 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity -8 /1 0 s y ste m s
    T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
    s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  T he h arn ess s yste m  in clu des m any
    f e atu re s a nd it  c an b e u sed in  m any d iffe re nt a pplic atio ns.
    3 0-3 809 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity -6 /8 h  s y ste m s
    T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
    s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  It  in clu des th ro ttle  b ody a nd p edal
    i n te rfa ces fo r D BW  a pplic atio ns.  T he h arn ess s yste m  in clu des m any fe atu re s a nd it  c an b e u sed in
    m any d iffe re nt a pplic atio ns.
    3 0-3 705 U niv e rs a l M in i H arn ess fo r In fin ity -6 /8 h  s y ste m s
      
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.
    3 0-3 702 In fin ity -8 /1 0/1 2 M in i-h arn ess
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.  In clu des 1 00 9 6 p re -te rm in ate d le ads.
    3 0-3 703 In fin ity -8 /1 0/1 2 M in i-h arn ess
    T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
    b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
    r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
    b y th e a pplic atio n.
    3 0-3 701 In fin ity -8 /1 0/1 2 P lu g &  P in  K it
    B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 7 3 a nd 5 6 p in  M ole x M X123 h arn ess
    c onnecto rs , te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
    3 0-3 704 In fin ity -6 /8 h  P lu g &  P in  K it
    B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 8 0 p in  M ole x M X123 h arn ess
    c onnecto r, te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
    T his  m anual  is  fo cused p rim arily  o n th e u niv e rs al  V 8 h arn ess s yste m  c om ponents  b ut it  c an b e u sed a s
    a  re fe re nce fo r a ny c usto m  h arn ess b uild  b ased o n th e In fin it y  E CU.  
    P le ase  r e ad  th e e n tir e  U se r M an ual p rio r to  b eg in nin g a n y in sta lla tio n. 
    						
    							3
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    2Optio nal  E xte n sio n H arn esses f o r M odula r H arn ess S ys te m
    E xte nsio n h arn esses c om patib le  w it h  th e 3 805 a nd 3 809 V 8 h arn ess s yste m  a re  a va ila ble .
    3 0-3 805-0 0 G M  In je cto r A dapte r H arn ess 
    A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
    b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
    3 0-3 805-0 1 F ord  In je cto r A dapte r H arn ess 
    A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
    b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
    3 0-3 805-0 2 S in gle  C hannel Ig nitio n A dapte r H arn ess 
    A dapte r h arn ess th at m ate s A EM  S in gle  C hannel  C oil  D riv e r (3 0-2 841) to  3 0-3 805 C ore  H arn ess.  C oil
    d riv e r ta kes 5 v fa llin g e dge ig nit io n trig ger s ig nal  fr o m  In fin it y  a nd o utp uts  a  1 2v ris in g e dge s ig nal.   1 2v
    r is in g e dge s ig nal  c an e it h er b e u sed to  trig ger a n in ductiv e  c oil  d ir e ctly  o r trig ger a  s in gle  c hannel  C DI
    b ox (M SD 6 A , e tc ).
    3 0-3 805-0 3 V R C ra nk &  V R C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs
    t o  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 4 V R C ra nk &  H all C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk s ensor a nd H all  E ffe ct c am  s ensor to  C ore
    H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 5 H all C ra nk &  V R C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk s ensor a nd v a ria ble  re lu cta nce (V R) c am  s ensor to  C ore
    H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
    3 0-3 805-0 6 H all C ra nk &  H all C am  A dapte r H arn ess 
    A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs to  e ach
    s ensor a re  4 8” lo ng.
    3 0-3 805-0 7 G M  S te pper Id le  C ontr o l A dapte r H arn ess 
    A dapte r h arn ess th at m ate s G M  s te pper id le  c ontro l  v a lv e  to  C ore  H arn esses.  IA C c onnecto r is  fla t a nd
    m eant fo r u se w it h  la te r m odel  s ty le  c ontro l  v a lv e s.
    3 0-3 805-0 8 U niv e rs a l P W M Id le  C ontr o l A dapte r H arn ess 
    (F or u se  w ith  3 0-3 805 o nly .  N ot
    c o m patib le  w ith  3 0-3 809 C ore  H arn ess)
     
    F ly in g le ad to  m ate  u niv e rs al  P W M id le  c ontro l  v a lv e  to  3 805 c ore  h arn esses.  C onnecto r to  c onnect to
    c ontro l  v a lv e  m ust b e p ro vid ed b y e nd u ser.  
    3 0-3 805-1 0 G M  In je cto r A dapte r - E V 6 
    A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
    b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
    3 0-3 805-1 1 F ord  In je cto r A dapte r - E V 6 
    A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
    b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
    3 0-3 809-0 1 G M  T hro ttle  B ody A dapte r 
    (F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805
    C ore  H arn ess)
     
    F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  th ro ttle  b odie s to  3 809 c ore  h arn ess. 
    						
    							AEM  In fin ity  H arn ess M anuals
    4
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    3 0-3 809-0 0 G M  P edal A dapte r 
    (F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805 C ore
    H arn ess)
    F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  P edal  to  3 809 c ore  h arn ess.
    3 0-3 600 O 2 S enso r E xte nsio n H arn ess
    E xte nsio n h arn ess to  c onnect A EM  U EG O W id eband O 2 s ensor to  6  p in  D euts ch D TM  in  In fin it y  M in i
    H arn esses (3 0-3 702/3 703) a nd V 8 c ore  h arn esses 3 0-3 805 a nd 3 0-3 809.
    3 0-3 601 IP 67 C om ms C able
    U SB M in i- B  c om ms c able ; 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
    3 0-3 602 IP 67 L oggin g C able
    U SB A -to -A  e xte nsio n c able : 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
    33805-0 6 K it  C onte n ts
    Tim in g  in p ut a dapte r H arn e ss
    Use r In str u ctio ns 
    						
    							5
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    43805-0 6 T im in g A dap te r P in out
    Bra nch  l a bels  a re  i d entifie d b y B O LD  T EX T i n  t h is
    c o lu m n
    3 6-3 805-0 6 T im in gA dap te r_ H allC ra n kh allC am
    C1
     
    DTM  P lu g 1 2 W ay
    Pin
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
    C1-1
    WHT
    22
    F1
     
    C1-2
    BLK
    22
    S1
     
    C1-3
    WHT
    22
    F2
     
    C1-4
           
    C1-5
    RED
    22
    S2
     
    C1-6
           
    C1-7
           
    C1-8
           
    C1-9
           
    C1-1 0
           
    C1-1 1
    SH IE LD  G ND
         
    C1-1 2
           
    F1
     
    Fly in g L e ad
    Pin
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
      RED
    22
    S2
    SEN SO R P W R
      WHT
    22
    C1-1
    CRA NK S IG
      BLK
    22
    S1
    SEN SO R G ND
    F2
     
    Fly in g L e ad
    Pin
    Wir e
    C o lo r
    Gau ge
    Destin atio n
     
    1
      WHT
    22
    C1-3
    CA M  S IG
      BLK
    22
    S1
    SEN SO R G ND
      RED
    22
    S2
    SEN SO R P W R
    N O TE: T he c a ble  s h ie ld  g ro unds a re  te rm in ate d a t th e E C U.  D o n ot c o nnect th e s h ie ld  g ro unds
    t o  a nyth in g o n th e v e hic le .  D oin g s o  m ay in tr o duce  u nw ante d n ois e . 
    						
    							AEM  In fin ity  H arn ess M anuals
    6
    © 2 015 A EM  P erfo rm ance E le ctr o nic s
    512 M onth  L im it e d  W arra n ty
    A dva nced E ngin e M anagem ent In c. w arra nts  to  th e c onsum er th at a ll  A EM  H ig h P erfo rm ance p ro ducts
    w ill  b e fr e e fr o m  d efe cts  in  m ate ria l  a nd w ork m anship  fo r a  p erio d o f  tw elv e  (1 2) m onth s fr o m  d ate  o f  th e
    o rig in al  p urc hase. P ro ducts  th at fa il  w it h in  th is  1 2-m onth  w arra nty  p erio d w ill  b e re pair e d o r re pla ced a t
    A EM ’s  o ptio n, w hen d ete rm in ed b y A EM  th at th e p ro duct fa ile d d ue to  d efe cts  in  m ate ria l  o r
    w ork m anship . T his  w arra nty  is  lim it e d to  th e re pair  o r re pla cem ent o f  th e A EM  p art. In  n o e ve nt s hall  th is
    w arra nty  e xceed th e o rig in al  p urc hase p ric e o f  th e A EM  p art n or s hall  A EM  b e re sponsib le  fo r s pecia l,
    i n cid enta l  o r c onsequentia l  d am ages o r c ost in curre d d ue to  th e fa ilu re  o f  th is  p ro duct. W arra nty  c la im s
    t o  A EM  m ust b e tra nsporta tio n p re paid  a nd a ccom panie d w it h  d ate d p ro of  o f  p urc hase. T his  w arra nty
    a pplie s o nly  to  th e o rig in al  p urc haser o f  p ro duct a nd is  n on-tra nsfe ra ble . A ll  im plie d w arra ntie s s hall  b e
    l im it e d in  d ura tio n to  th e s aid  1 2-m onth  w arra nty  p erio d. Im pro per u se o r in sta lla tio n, a ccid ent, a buse,
    u nauth oriz ed re pair s  o r a lt e ra tio ns v o id s th is  w arra nty . A EM  d is cla im s a ny lia bilit y  fo r c onsequentia l
    d am ages d ue to  b re ach o f  a ny w rit te n o r im plie d w arra nty  o n a ll  p ro ducts  m anufa ctu re d b y A EM .
    W arra nty  re tu rn s w ill  o nly  b e a ccepte d b y A EM  w hen a ccom panie d b y a  v a lid  R etu rn  M erc handis e
    A uth oriz atio n (R M A) n um ber.  P ro duct m ust b e re ceiv e d b y A EM  w it h in  3 0 d ays o f  th e d ate  th e R M A is
    i s sued.
    P le ase n ote  th at b efo re  A EM  c an is sue a n R M A fo r a ny e le ctro nic  p ro duct, it  is  fir s t n ecessary  fo r th e
    i n sta lle r o r e nd u ser to  c onta ct th e E M S te ch lin e a t 1 -8 00-4 23-0 046 to  d is cuss th e p ro ble m .  M ost
    i s sues c an b e re solv e d o ve r th e p hone.  U nder n o c ir c um sta nces s hould  a  s yste m  b e re tu rn ed o r a  R M A
    r e queste d b efo re  th e a bove  p ro cess tra nspir e s.
    A EM  w ill  n ot b e re sponsib le  fo r e le ctro nic  p ro ducts  th at a re  in sta lle d in corre ctly , in sta lle d in  a  n on-
    a ppro ve d a pplic atio n, m is used, o r ta m pere d w it h . 
    A ny A EM  e le ctro nic s p ro duct c an b e re tu rn ed fo r re pair  if  it  is  o ut o f  th e w arra nty  p erio d. T here  is  a
    m in im um  c harg e o f  $ 50.0 0 fo r in spectio n a nd d ia gnosis  o f  A EM  e le ctro nic  p arts . P arts  u sed in  th e re pair
    o f  A EM  e le ctro nic  c om ponents  w ill  b e e xtra . A EM  w ill  p ro vid e a n e stim ate  o f  re pair s  a nd re ceiv e  w rit te n
    o r e le ctro nic  a uth oriz atio n b efo re  re pair s  a re  m ade to  th e p ro duct.  
    						
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