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Aimco Brakes Assembly System A50 Standard Screw Presenter Operations Manual

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    							PO Box 16
    460, Portland OR 97292-0460  y 800-852-1368  y Fax 800-582-9015 
    www.aimco-global.com 
    A-50 Series Screw Presenter
    Operations Manual  
    						
    							Table of Contents 
    Page 
    Before Operating 1 
    Parts Identification  2 
    Sizing & Adjustments  3 
    Brush Adjustment  4 
    Gate Board Adjustment  5 
    Bit Guide Adjustment 
    5-6
    Rail Adjustment 6
    Operation 7-8
    Troubleshooting9-10
    Maintenance 11-12
    Specifications 13
    Maintenance Records 14
    Notes 15
    Warranty 16 
    						
    							- 1 -
    Before Operating 
    Thank you for choosing the Acra-Feed® A-50 Series Automatic 
    Screwfeeder .  Please be sure and read this entire manual and familiarize 
    yourself with the unit prior to operating.  When set up and used correctly, 
    this system will provide you with superior service. 
    Please check to verify that the following components are with the 
    system: 
    z(1) A-50 Series Base unit
    z(1) Rail Cartridge (mounted in base unit)
    z(1) AC Power Adapter
    z(1) 2mm Hex Adjustment Tool 
    						
    							- 2 -- 2 -
    Parts Identification  
    						
    							- 3 -
    Sizing & Adjustments 
    SIZING 
    The Acra-Feed A-50 Screw Presenter features interchangeable rails. This 
    allows for easy changing of the fastener sizes (in appropriate ranges) 
    without the need to purchase an  additional system. The chart below 
    indicates the rail combinations to suit your desired fastener size. 
    MODEL RAIL TYPE SCREW SIZE 
    AR-0  1.4mm / #0 A-50-A
    AR-1.7 1.7 mm
    BR-1 2.0 mm / #1 
    BR-2 2.3 mm / #2 
    BR-3 2.6 mm / #3 
    A50-B 
    BR-4 3.0 mm / #4 
    CR-6  3.5 mm / #6 
    CR-8 4.0 mm / #8 A-50C
    CR-10 5.0 mm / #10 
    RAIL SELECTION CHART 
    ADJUSTMENTS 
    The A-50 has four (4) major points of adjustment that allow you to 
    optimize the system for your own unique fastener: 
    •RAIL ADJUSTMENT
    • BRUSH ADJUSTMENT
    • GATE BOARD ADJ
     USTMENT
    • BIT GUIDE ADJUSTME
     NT
    The A-50 requires the use of fasteners with an internal, easy leading, 
    drive style. Typically utilized drive styles are Phillips, Torx, and Allen. 
    Slotted drive and socket-style drives (such as hex bolt style) are not able 
    to be used in the A-50 system. 
    Bits should be of a type that has a reduced shank at the tip. This is to 
    accommodate the space in the bit guide located in the front of the unit. 
    The spacing in the bit guide is designed to assist the operator in location 
    of the fastener to be picked up. 
    1 TURN OFF POWER BEFORE EACH ADJUSTMENT.  
    						
    							- 4 -
    Sizing & Adjustments (cont.) 
    BRUSH ADJUSTMENT 
    1. Brush needs to be orientedhorizontally before adjustment.
    If the brush is not oriented
    horizontally, use the adjustment
    tool to manually move the
    brush. Accessing the manual
    operating hole, turn the adjuster
    clockwise until the brush
    reaches horizontal position
    (Figure 3).
    2. Place 3-5 screws in the groove of  the rail inside the hopper area. The
    screws should be seated in the track with the heads resting on the top
    of the rails.
    3. Loosen brush fix screws.
    4. Manually roll the rail down (see above) and adjust the gap between the brush and
    the screws to .5mm/.020” as shown in
    Figures 4 & 5.
    5. Tighten brush fix screws. 
    						
    							- 5 -
    Sizing & Adjustments (cont.) 
    GATE BOARD ADJUSTMENT 
    1. Remove screw chamber cover.
    2. To place 3 to 5 screws in the slotbetween the rails, shank down.
    3. Loosen gate board set screw andadjust bottom edge of gate board to
    produce a gap of 0.5mm/0.20”
    between screw head and gate board
    bottom edge.
    4. Re-tighten gate board screw set.
    BIT GUIDE ASSEMBLY & ADJUSTMENT 
    1. To place 3 to 5 screws in the slot between the rails, shank down.
    2. Raise rear of the unit to enable screwsto slide to the stopper.
    3. Loosen bit guide assembly fix screwand adjust the gap between rail cover
    and screw head to 0.5-1mm/.020-.040
    clearance as shown in Figure 8.
    4. Re-tighten bit guide assembly
    adjustment screw.
    Â  For proper bit engagement,
    the bit guide needs to be 
    aligned with the center of 
    the screw. 
    						
    							- 6 -
    Sizing & Adjustments (cont.) 
    BIT GUIDE ASSEMBLY & ADJUSTMENT (cont.) 
    5. Loosen bit guide fixture screw.
    .  Adjust center of V groove 
    AIL ADJUSTMENT
    6 to line with center of rail 
    groo
    
    ve. Align and secure 
    bit guide fixture screws. 
    R 
    l groove.  crews 
    2. x wrench into the 
    rail. Fi
     nd screw on left side of 
    3.  f 
     bit 
    guide to align with center of  e 
    Place 3-5 screws in rai
    1.
    Slope machine to make s
    slide to the stopper. 
    Insert the he
    front and loosen panel. 
    A
     djust the bottom-end o
    screw. Secure bit guide fixtur
    screw.  
    						
    							- 7 -
    Operation 
    Install Screws 
    1. Turn off power. Removescrew chamber cover.
    Pour screws into left and
    right screw chambers.
    Distribute evenly.
    2. When bin is at its lowest
    position, screws should
    not cover rail.
    3. A circuit will stopmachine if bin is too full
    to allow bin to reach top of the travel.
    Turn on Power 
    1. Insert adapter into hole onrear of machine (see
    Figure 14).
    2. Turn on power switch onthe front panel. Power
    switch will illuminate.
    Screw’s bin will move
    up/down and rail will
    vibrate.
    Pick up Screws 
    1. Make sure the type of bit on driver is correct for screws. Make surebit is magnetized.
    2. Slide bit down in front of bit guide until bit engages screw.
    3. Pull screws out toward the user; it’s not necessary to push down onscrew. 
    						
    							- 8 -
    Operation (cont.) 
    MACHINE INCLINE ADJUSTMENT 
    Some screws may not move smoothly 
    on the rail. To improve screw delivery, 
    there is an adjustment to increase the 
    rail incline. 
    How to Incline Machine 
    1. Use hex wrench to loosen footbracket screws on machine.
    2. Raise up rear side of machine toproper position. Fasten two fix
    screws.
    3. Do not insert loose objects under foot bracket for more incline. It can
    cause a screw to lock problem. 
    						
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