Aimco Brakes Auditor Torque Data Analyzer DC User Guide
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2 CONTENTS Safety Requirements ................................................................................................................................................... 3 Descriptions and Specifications Screen and button Diagram .............................................................................................................................................. 4 Back Panel Diagram ........................................................................................................................................................ 5 Unit Specifications………………………………. .......................................................................................................... 5 Operating Instructions Charging the ATDA ......................................................................................................................................................... 6 Basic Navigation .............................................................................................................................................................. 6 Turning On / Off .............................................................................................................................................................. 6 Transducers Connecting Transducers (TXDR) .................................................................................................................................... 7 Confirming TXDR Connection ..................................................................................................................................... 7-8 Basic Functions Operating Mode ............................................................................................................................................................... 8 Selecting Operating Mode ............................................................................................................................................... 8 Setting Engineering Units ................................................................................................................................................ 8 Run Mode Using the ATDA in Run Mode ........................................................................................................................................ 9 Accessing Run Mode ....................................................................................................................................................... 9 Measure Mode Using the ATDA in Measure Mode ................................................................................................................................. 9 Accessing Memory Mode ................................................................................................................................................ 9 Storing Rundown Torque Values ..................................................................................................................................... 9 Reviewing Rundown Torque Values ............................................................................................................................... 9 Reviewing Statistical Information .................................................................................................................................. 10 ATDA Menu Functions Accessing Menu Functions ............................................................................................................................................ 11 Peak Options Menu Accessing the Peak Options Menu ................................................................................................................................. 12 Auto Clear ...................................................................................................................................................................... 12 Setting Auto Clear .......................................................................................................................................................... 13 Clearing a Torque Value / Run Mode ............................................................................................................................ 13 Clear / Enter Torque Value / Measure Mode ................................................................................................................. 13 Clearing Previous Torque Values .................................................................................................................................. 13 Filter ............................................................................................................................................................................... 13 Setting the Filter Value .................................................................................................................................................. 14 Peak Blanking ................................................................................................................................................................ 14 Setting the Peak Blanking Value .................................................................................................................................... 14 Sign Lock ....................................................................................................................................................................... 14 Turning Sign Lock On/Off ............................................................................................................................................. 14 Resetting Sign Lock ....................................................................................................................................................... 14 Edit Limits ..................................................................................................................................................................... 15 Setting High and Low limits .......................................................................................................................................... 15 System Menu Accessing the System Menu .......................................................................................................................................... 16 Sleep .............................................................................................................................................................................. 16 Setting the Sleep Timer .................................................................................................................................................. 16 Lockout Menu ................................................................................................................................................................ 16 Setting the Lockout Modes ............................................................................................................................................ 16 Contrast .......................................................................................................................................................................... 17 Information / Accessing the Information System ........................................................................................................... 17 Data Menu Accessing the Data Menu .............................................................................................................................................. 17 Print Data Requirements ................................................................................................................................................ 17 RS232 Transfer Protocol ................................................................................................................................................ 17 Data Stream Format ....................................................................................................................................................... 18 Pinout Diagram .............................................................................................................................................................. 18 Print Memory / Print Memory w/SPC / Clear Memory / Reset All ................................................................................ 18
3
Audit Menu
User Name / Link to PC / Procedure to Launch ............................................................................................................. 19
Tools Manager / Jobs Manager ...................................................................................................................................... 20
SAFETY REQUIREMENTS
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2) ELECTRICAL SAFETY
a) Power too plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such a s pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do no wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
4 SCREEN AND BUTTON DIAGRAM Figure 1 1. Data Display 12. Right Selection Button 2. Operating Mode Data Storage Mode 3. Menu Mode Status Increase Parameter Value 4. Selection Arrow – Down Select Parameter Change Operating Mode 13. Selection Arrow - Up Scroll Down through Menu screens Change Engineering Units 5. Left Selection Button Scroll Up through parameter screens Menu Mode 14. Data Storage Mode Status Reduce Parameter Value 15. Engineering Unit Status Select Parameter 16. All Clear Status Indicator (Absent when A/C turned OFF 6. NOK Value Indicator LED (RED) 17. Menu Screen Indicator / Stored Rundown Number 7. Clear Data Display Value / Manually ZERO Display 18. Angle / Pulse Value Display 8. Power On 19. External Power Supply Indicator 9. Power Off / Charging Mode 20. Cursor Arrows 10. Enter 21. Audit Button Set Values Enter Audit/data collector menu Back up one Menu Screen 22. Zero Button 11. OK Rundown / Charging Mode Ind LED (GREEN) 23. Menu Button 1 17 1514 101213 16 45 7 3 2 19 18 9 6118 20 21 22 23
5
Enables Link to PC / enters data collector menu
Figure 2
UNIT SPECIFICATIONS
Dimensions Width: 6.25”, Height: 4.25”, Depth: 1”
Weight 1 Lb
Power Requirements Main power 100-240VAC, 50-60hz from supplied charger,
or internal NiMH battery pack
Operating Temperature Range 0
o to 50o C
Data Communication RS-232-C
Accuracy .5% +/- of indicated reading for top 90% of transducer full scale
Top of Unit
(orientation of connectors may be slightly different than illustration)
6 OPERATING INSTRUCTIONS Charging the Auditor Torque Data Analyzer (ATDA) 1. Plug the 100 – 240 VAC Charger into DC Power Supply port (Figure 2) 2. Plug the Charger into a 100 – 240 VAC power outlet using the appropriate plug end. 3. Press the Off / Charge button on the front panel (Figure 1) 4. The Charging Mode Indicator LED should begin to flash green. symbol will be displayed on the Main Display screen when the unit is on and plugged in to AC power. 5. When the ATDA is fully charged the LED will stop flashing 6. The ATDA can be used as normal in AC mode with the charger connected. 7. When the Auditor internal battery is close to requiring a recharge, the symbol will show on the Main Display screen. Recharge time is approximately 4-5 hours and can be done while the unit is in use and on AC power. Basic Navigation and Use of the Keypad Many functions of the Auditor ATDA can be accessed by using the button directly below the associated text on the display screen. For example, if the following screen were displayed: the LEFT SELECTION BUTTON, which is directly below the MENU text field, would allow the user to access the MENU features. At anytime during use, pressing the ENTER button (Figure 1) will allow the user to back up by one screen. Pressing the ENTER button enough times will always take the user back to the main display screen. To enter the data collection mode press the AUDIT button, the unit will prompt you for USER NAME, press soft button immediately under the Done text when finished. The unit will list all available tools (files) for testing. Use the scroll buttons to select tool/file. Pressing the CLR button will return you to the RUN or sequential MEM mode of the ATDA tester. Turning On / Off To turn the ATDA on, press the “ON” button (Figure 1) The AIMCO logo will be displayed for approximately 4 seconds then the unit will start at the RUN or sequential MEM mode of the tester. To turn the ATDA off, simply press the “OFF” button.
7 TRANSDUCERS The ATDA can be used with a variety of external transducers, whether supplied by AIMCO or another manufacturer. Because manufacturers use a wide range of transducer technologies and connector types, verify that the transducer you plan to use is capable of being connected to and communicating with the ATDA. For assistance with this, please contact your AIMCO Distributor or authorized AIMCO Sales Representative. AIMCO’s lines of Auditor™ brushless and industry-standard transducers are manufactured with the proper connector-style for easy use with the ATDA and will be used as the example in all following instructions. Two (2) optional cables are available from AIMCO to connect Auditor™ brand transducers to the ATDA: Part # ATDBLIS Connects the ATDA to any Auditor™ ABRT- or ARTIS Torque/Angle series transducer Part # ATDBRIS Connects the ATDA to any Auditor™ ARTIS Torque Only series transducer Contact your AIMCO Distributor or AIMCO authorized Sales Representative for information on ordering these cables. Connecting a Transducer Align the red dot on the transducer-cable connector with the red dot on the TRANSDCUER CABLE INPUT port (Figure 2) and firmly press the connector into the port. Setting up the Transducer to be used The Auditor Torque Data Analyzer must be set to recognize the transducer connected to the instrument. Most transducers can be made to allow the Auditor Torque Data Analyzer to self-recognize the transducer simply when a connection is made. For assistance with this, please contact your AIMCO Distributor or authorized AIMCO Sales Representative for a transducer upgrade quotation. For the typical, Industry Standard (IS) type of transducer, the setup procedure is as follows: 1. Turn the ATDA On. 2. Within 3 seconds of pressing the ON button, press the LEFT SELECTION BUTTON (Figure 1) for CAL 3. Press ENT to SELECT UNITS. If a transducer has been previously setup, the data for that previous setup will be shown. 4. Units of measure for use in setting up the transducer may be changed in this screen by pressing the UP OR DOWN SELECTION ARROW to scroll through the available units. Pressing ENT will select the displayed unit of measure for use in setup and then display the SELECT FULL SCALE screen. 5. To change the number displayed to match the transducer being setup, press the RIGHT SELECTION BUTTON to EDIT the number. 6. The upper right corner of the screen will display the digit number that use of the UP or DOWN SELECTION ARROWS will effect. The bottom left corner of the screen shows the increment of adjustment that each press of the UP or DOWN SELECTION ARROWS changes the digit by. 7. Once the number displayed on the screen matches the transducer to be used, press ENT to confirm the set value. 8. The next screen will display “(-) 0.000” and the A-D counts. Press and hold the RIGHT SELECTION BUTTON to EDIT the mV/V rating of the transducer being setup. System defaults to 2.00000 which is standard for all Auditor IS transducers. Press ENT if this value is correct for the transducer being setup. It is important to be sure that the sign (+/-) shown on the A-D matches the direction of the Cal mode. If in +Cal then the sign must be positive. If in –Cal then the sign must be -. Rotation of the transducer shaft will facilitate a change from + to – should that be necessary. 9. Percentage of Full Scale is the next adjustment. Default is 100. Should it be desired to limit the readable range of the transducer to be used, use the RIGHT SELECTION BUTTON and the UP or DOWN arrows to change this value. Hit ENT once the desired value is displayed. 10. Press the DOWN SELECTION ARROW to set the –Cal. Confirm –Cal by hitting ENT. Repeat steps 8 & 9. 11. After mV/V and Full Scale have been entered, the display returns to the A-D count screen. Hit ENT 12. If the value is correct, press ENT and PGM will show on the screen. 13. Press the LEFT SELECTION BUTTON to Save the setting. The unit will power itself off and will hold the set value until it is changed in the future or a different Intellect transducer is attached to the unit.
8
Confirming Transducer Connection (for unit with a previous setup)
1. Turn the ATDA On.
2. Press the LEFT SELECTION BUTTON (Figure 1) for MENU
3. Use the SELECTION ARROW buttons to scroll to SYSTEM MENU (2)
4. Press the RIGHT SELECTION BUTTON for SELECT
5. Use the SELECTION AROW buttons to scroll to INFORMATION (2-4)
The following screen will be displayed:
The values in the TD: line should match the full scale value of the connected transducer. For example, if an
ABRT-50S-100 transducer is connected, the text on the Auditor screen should read TD: 100 NM or the mathematical
equivalent, such as TD: 73.8 FtLb.
Transducer Calibration Schedule Information
With Intellect enabled transducers, the ATDA can display information regarding the connected transducer’s serial
number, type, previous calibration date and next due-date for calibration.
From the System Information screen (2-4), press the LEFT SELECTION BUTTON (TD) to access the
Transducer Information screen. The following screen will be displayed:
Pressing any key while this screen is displayed will return the user to the previous System Information screen.
9 BASIC FUNCTIONS OPERATING MODE Descriptions By selecting the proper Operating Mode the user can properly take torque readings from a variety of manual and powered tools. PEAK This mode will provide a display of the maximum torque value achieved by the tool during operation. This mode is used for all continuous drive tools and click-type torque wrenches. 1st PEAK This mode will detect and display the “first peak” achieved by click wrenches and cam-over screwdrivers. PULSE This mode will display the maximum torque value achieved by discontinuous drive tools such as pulse tools and impacting tools. TRACK This mode will display torque in real-time as it is applied to the connected transducer. Track mode is used primarily for calibration of the unit. Selecting the Proper OPERATING MODE The ATDA must be in RUN MODE in order to change the Operating Mode. If torque values have been stored in the ATDA while in MEMORY MODE, then the memory must be cleared in order to change the Operating Mode. While in the Main Display screen, press the Selection Arrow-Down button to cycle through the available Operating Mode choices. The choices will be displayed in the following order: Setting ENGINEERING UNITS The ATDA must be in RUN MODE in order to change the Engineering Units. If torque values have been stored in the ATDA while in MEMORY MODE, then the memory must be cleared in order to change the Engineering Units. While in the Main Display screen, press the Selection Arrow-Up button to cycle through the available Engineering Unit choices. The choices will be displayed in the following order:
10 USING THE ATDA IN RUN MODE RUN MODE can be used to quickly and easily take torque readings using a variety of tools in situations where storage of data and statistical feedback is not necessary. Accessing RUN MODE With the ATDA turned on, observe the Data Storage Mode Status field (Figure 1). If RUN is displayed, the ATDA is in RUN MODE and can then be configured accordingly. If the status reads MEM, then the ATDA is in MEMORY MODE and will store all following rundown values. To switch the unit to RUN MODE from MEMORY MODE, press the RIGHT SELECTION BUTON (Figure 1) and verify that RUN is displayed in the DATA STORAGE MODE field. USING THE ATDA IN MEMORY MODE MEMORY MODE can be used to store up to 999 torque readings. Those stored readings can then be reviewed and statistical analysis can be conducted. The ATDA also provides the capability to print out the data with or without the associated statistical information. Accessing MEMORY MODE With the ATDA turned on, observe the Data Storage Mode Status field (Figure 1). If MEM is displayed, the ATDA is in MEMORY MODE and can then be configured accordingly. If the status reads RUN, then the ATDA is in RUN MODE and will not store any of the following rundown values. To switch the unit to MEMORY MODE from RUN MODE, press the RIGHT SELECTION BUTON (Figure 1) and verify that MEM is displayed in the DATA STORAGE MODE field. Storing Rundown Torque Values 1. Enter MEMORY MODE 2. Press the SELECTION ARROW – UP button to scroll to memory position 1, which will be indicated by a 001 in the Stored Rundown Number field (Figure 1). The subsequent rundown value will be stored as #001 and all other rundowns will automatically be stored as sequentially higher numbers. In MEMORY MODE, torque values are automatically stored when the value is cleared; this time-value is determined by the time-value set in the Auto-Clear function. If the Auto Clear function is turned off, the user must press ENTER after each rundown in order to store the associated torque value. Reviewing Rundown Torque Values To review rundown values that have been stored in MEMORY MODE: 1. Enter MEMORY MODE 2. Using the SELECTION ARROW buttons, scroll up or down through the list of stored rundown values. It is possible to scroll to a stored-rundown-number which is above the highest stored value; for example, if 10 rundowns have been stored, it is possible to scroll to stored-rundown-number 15, however all rundown values above 10 will display as zero values.