Aimco Brakes Pulse Tool UX UXT Air Motor Repair Manual
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PO Box 16460, Portland, OR 97292-0460 503-2 54-6600 Fax 503-255-2615 UX, UX - T Series Air Motor Repair Manual UX - 450 ~ 612 and Larger UX & UX - T Air Motor, Shut - off Section, and Angle Head www.aimco-global.com
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Contents Page Number 1. Recommended Tools Needed for Repair 1 2. Air Motor Repair Fixtures 2 - 3 3. Disassembly and Reassembly of the Air Motor Section 4 UX & UX - T 4. Exploded View of the Air Motor UX - Straight & Small “C” Series 5 UX - 450 ~ 612 6 5. Disassembly and Reassembly of the Air Motor Section UX & UX - T Pistol Grip Handles and Larger “S” & “C” Models 7 6. Exploded View of the Air M otor UX Series 8 UX - T Series 9 7. Disassembly and Reassembly of the...
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Recommended Tools Needed for Repair 1. One Set T - H andle Metric Allen Wrenches 2. Flat - Bladed Screwdrivers 3. 10 oz. Ball Pee n Hammer 4. One Set Pin Punches 5. One Set O - Ring Picks 6. 6 ” Adjustable End Wrench 7. 12 ” Adju stable End Wrench 8. Medium Pair Channel Locks or Adjustable Jaw Pliers 9. Medium Honing Stone 10. 220 Grit Wet/Dry Sandp aper 11. Lap Plate 12. Loc - Tite #242 13. CFC Free Degreaser - Cleanser 14. Loc - Tite Accelerator 15. Arbor Press 16. O - Ring Installation...
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Air Motor Repair Fixtures Fixtures f or Disassembly & Rea ssembly of Casing Connector Part Number Tools Used With 196 - 294 - 6 - 5 U - 310SD 192 - 035 - 4 - 5 U - 350D U - 350SD 177 - 036 - 6 - 5 UX - 450 & ALPHA - 60 UX - 500 & ALPHA - T45 UX - 612 & ALPHA - T50 ALPHA - 50 Fixtures Set in O - Rings Part Number Tools Used With 990 - 319 - 0 - 1 U - 310SD U - 350D U - 350SD 990 - 320 - 0 - 1 UX - 500 UX - 900 UX - 602 UX - 612 UX - 620 UX - 622 UX - 800...
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Air Motor Repair Fixtures (cont.) Fixtures for Removal of Ball Bearing for Cylinder Front Plate Part Number Tools Used With 982 - 015 - 0 - 2 U - 310SD U - 350D U - 350SD 982 - 401 - 0 - 2 U - 410 U - 410D U - 410S U - 410SD 982 - 402 - 0 - 2 UX - 500 UX - 602 UX - 612 982 - 403 - 0 - 2 US - 620 UX - 622 982 - 903 - 0 - 2 UX - 700 UX - T800 UX - 800 UX - T900 UX - 900 UX - T700 982 - 951 - 0 - 2 UX - 1000 UX - T1000 982 - 104 - 0 - 2 UX - 1300 UX - T1300 982 - 205...
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Disassembly and Reassembly of the Air Motor Section UX & UX - T A. Straight Handles - UX - 450 ~ UX - 612 Pistol Grip and Smaller C Models Disassembly 1. Remove Front Casing and Pulse Unit. 2. Remove Casing Connector if on the model you are wor king on. 3. Taking a hold of the Rotor and pull the whole Air Motor from the Handle. 4. Remove the Front Plate. 5. Remove the Front Plate Bearing from the Front Plate. 6. Remove the Cylinder. 7. Remove the Blades. 8. Press Rotor out of Bearing and away...
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Exploded View of the Air Motor UX - Straight & Small “C” Series Part Number Description Par t Number Description 1 2 3 4 5 6 7 8 Casing Connector Front Plate Bearing Front Plate Blades Rotor Roll Pin Cylinder Roll Pin 9 10 11 12 13 14 15 Rear Plate Rear Plate Bearing O - Ring Handle Casing Nylon Ball Roll Pin Nylon Ball
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Exploded View of t he Air Motor (cont.) UX - 450 ~ 612 Part Number Description Part Number Description 1 2 3 4 5 6 7 8 Casing Connector Front Plate Bearing Front Plate Blades Rotor Roll Pin Cylinder Roll Pin 9 10 11 12 13 14 15 Rear Plate Rear Plate Bearing O - Ring Handle Casing Nylon Ball Roll Pin Nylon Ball
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Disassembly and Reassembly of the Air Motor Section (cont.) B. UX & UX - T Pistol Grip Handles and Larger “S” & “C” Models Disassembly 1. Remove the Front Casing and Pulse Unit. In the T - Series, remove the Spacer and P iston R od. 2. Remove the Head Cover and Head Cover Pa cking. In the “C” model, remove the Handle and Handle Packing. 3. Press the Rear Plate and Rotor out the back of the Handle. 4. Remove the Front Plate Bearing. 5. Press the Rotor out of the Rear Plate Bearing and away from the...