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Aimco Brakes Pulse Tool UX450 500 612 Alpha45 50 60 Repair Manual
Aimco Brakes Pulse Tool UX450 500 612 Alpha45 50 60 Repair Manual
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Fill, Draw & Torque Sheet
Fill & Draw Sheet
Key Model of this
Tool Group
Full Volume
of Liner Oil
in Pulse Unit
(approx.)
Volume to be
Removed from
the Full Volume
(approx.)
Torque to
Tighten Liner
Casing Setter
(approx.)
Torque to
Tighten Liner
Casing Setter
(approx.)
Load to
Press on
Rear Liner
Plate
Load to
Press on
Rear Liner
Plate
Hydraulic Press P.T.R.F.
Model cc’s cc’s NM Ft-Lbs Tons Ft-Lbs/Nm
ALPHA-45(S)(D) & 61(D) 5.0 0.45+/-.05 70+/-5 52+/-4
ALPHA-50(S)(D) & L61(D) 5.0 0.50+/-.05 70+/-5 52+/-4
ALPHA-50MC, 60MC & 70MC 5.0 0.45+/-.05 70+/-5 52+/-4
ALPHA-60(S)(D) 6.2 0.55+/-.05 85+/-5 63+/-4
UX-450(S)(D) 5.0 0.50+/-.05 70+/-5 52+/-4
UX-500(S)(D)(C) 5.0 0.50+/-.05 70+/-5 52+/-4
UX-612(S)(D)(C)(A) 6.2 0.65+/-.05 85+/-5 63+/-4
- 12 - Exploded View of the Pulse Unit UX-450, 500 & 612 Pulse Unit Part Number Description Part Number Description 1 2 3 4 5 6 7 8 9 10 Oil Fill Plug Oil Fill Plug O-ring Liner Casing Teflon Seal Front Liner Plate Long Locator Pins Liner Anvil Driving Blade Rear Liner Plate O-ring 11 12 13 14 15 16 17 18 19 Rear Liner Plate Liner Casing Setter Short Locator Pins Driving Blade Springs Retainer Pin Assembly Relief Valve Spindle Relief Valve O-Ring Relief Valve Supporter Ring Snap Ring
- 13 - Exploded View of the Pulse Unit (cont.) ALPHA-45, 50 & 60 Pulse Unit Part Number Description Part Number Description 1 2 3 4 5 6 7 8 9 10 11 Oil Fill Plug Supporter Ring Oil Fill Plug O-Ring Oil Fill Plug Liner Casing Anvil Supporter Ring Long Locator Pins Liner Short Locator Pins Anvil Driving Blade Driving Blade Springs 12 13 14 15 16 17 18 19 20 21 22 Rear Liner Plate Liner Casing Setter Rear Liner Plate O-Ring Driving Blade Retainer Pin Assembly Front Liner Plate Anvil O-ring Relief Valve Spindle Relief Valve O-Ring Relief Valve Supporter Ring Snap Ring
- 14 - Recommended Maintenance Pulse Unit The Pulse Unit oil should be changed every 150,000 cycles. After 300,000 cycles, the Pulse Unit should be rebuilt and a repair kit installed. Remember to always use genuine Uryu parts and Pulstar Pulse Unit Fluid.
AIMCO CORPORATION DE MEXICO SA DE CV AIMCO EUROPE Ave. Cristobal Colon 14529 C/ Rio Gallo, 431 urb. Montelar Chihuahua, Chihuahua. 31125 19174 Galápagos / Guadalajara Mexico Spain Phone: (01-614) 380-1010 Phone: + 34 673 34 99 25 Fax: (01-614) 380-1019 AIMCO CHINA AIMCO SOUTH AMERICA CORPORATE HEADQUARTERS Room 607, No. 3998 Hongxin Rd Carrera 29A, #7B-91 Origami Building Int604 10000 SE Pine Street Minhang District, Shanghai Medellin; Colombia 050021 Portland, Oregon 97216 China Phone: (503) 254-6600 Phone: 0086-21-34319246 Toll Free: 1-800-852-1368 Fax: 0086-21-34319245 LIT-MAN490 Rev. 07/2016 Printed in USA ©2016 AIMCO