Aimco Brakes Screwdriver TM45 65 Operation Instruction Manual

							TM-45 and TM-65 
Fastener Counter Instructions  PO Box 16460, Portland, OR 
 97292-0460  503-2
54-6600      Fax 503-255-26 15  www.aimco-global.com DETECTOR button toggles between detection displays (screw counts/times). 
SET 
button ent ers programming mo de and scrolls through men u. 
LOC

K  but ton isol ates driver from detecting fastening conditio ns and allows 
independe nt operation. 
The TM-45 System works with AE-2020, AE-4020, AE-4520, and 
AE-4520ESD Drivers 
The  TM-65 System works with AE-7010, AE-7010PS, and 
AE-8010 Drivers  1.
The TM-XX Systems contain a power supply and circuit to accurately
count the number of fasteners drive      successfully by the tool connected.
2. Setup requires  a tool, tool cable,  a TM syst em, and  the Work  I/P plug
attache d to the  
back  of the box.  The unit  is powered by  one 110VAC
conn ection  to standard grounde d U.S. electri cal outlets.
3. When in “Detector” mode (in use by an operator), there are two screens that may be selected: 
SCREEN #1 shows: + OK:  0  0/1  +  =  Total number of acceptable complete parts assembled 
– OK:  0  0/1  –  =  Total number of unacceptable complete parts detected 0/1  =  Number of screws run successfully or not/number of screws in assembly 
SCREEN # 2 
shows: STD:  0.00s  + 10%  1 
D ET:  0.00s  –  10%  STD  =  Time that the unit is looking at for 
the screw to be ru n
  and the clutch to sh ut off 
+  =  Percentage of variance that the unit will accept over the STD time
DET   =  Actual time that the fastener was run into the part
–  =  Percentage of variance that  the unit will accept less than the STD time
1  =  Parameter set that is currently selected 
To Enter SET Mode to Program Unit
:  Press SET then 
+  +   –  –  SET   DETECTOR  in that order.       1-1 MEMO RECALL  will appear. To go throu gh the 
menu items below, press  the SET key to move past each screen. The  menu scrolls incrementally up only then 
repeats. If you scroll past a desired scre en, press the SET key repeatedly to cycle back   to the desired selection.  
1.1.  MEMO RECALL.scp 0  .ces 00.0:1  This is the screen where 
previous parameter sets are stored. Hitting  the key will sequence through the ten 
available parameter sets. Pressing  the key will take you  to the run mode  and have se lected that para meter se t 
1- 2. 
 MEMO SAVE  1: 0.00 sec.   0  pcs. 
This is the screen where parameter sets are saved for  future reference. Once all  other parameters have been 
se t, press  the    + key until the desired parameter set is on screen (i.e. 1, 2, 3, 4, 5, 6, 7, etc.). Then press  the – 
key  to store  and run  that paramet er set.  
						

							TM-45 and TM-65 
Fastener Counter Instructions
-2 -
2.  CLEAR ALL CNT  (+): Yes / (–): No 
Pressing  + will erase all run data from the run mode. This will clear the counters back to zero values. It will not 
clear the current parameter set from the run settings.  
3-1.  SAMPLE TIMES
  10 
This is a screen where it is decided how many samples to  run to allow the system to calculate fastener run time. 
The unit will take a group of readings and then come up w ith an average for the fastening job. This average will 
be used to instruct the unit what a “good” fasten is in  terms of running time. The more samples that are taken, the 
more accurate the averaging should become.  + key increases this number,  – key reduces this number.  
3-2.  SAMPLES  0/10
  0.0 0s (OK: + / NG: –) 
This screen is where the sa mples determined in the previous screen are run. After choosing the number of 
SAMPLES in the previous screen, now they must be run on  the application. After each run, the system will ask 
for a  + if the rundown was thought to be correct with no mistakes or an  – entry if the rundown was flawed. Once 
the number of samples previously specified have been  run and accepted, the unit will then have determined a 
number that represents a time that an accep table fasten will require from the tool.  
4-1.  RANGE RATE
+10%
This is a tolerance that is se

lected to allow for variances in the fastening process. This screen sets the over-
time tolerance factor. The  + key increases the tolerance and the –  key reduces the tolerance.  
4-2.  RANGE RATE
–10%
This is a tolerance that is selected  to allow for variances in the fasten ing 

process. This screen sets the under-
time tolerance factor. The  + key increases the tolerance and the –  key reduces the tolerance.  
5.  PCS/UNIT
  1 
This screen is where the selection is made on the number  of screws in each part being assembled. Example: A 
mirror is being made that has 3 screws per part . The setting on this screen would be 3. The + key increases the 
setting and the  – key decreases it. 
6. OK CNT DIR+ 
This screen determines if the counter will count up to a  predetermined number of good parts (set in 8-1) or if 
it will count down from a predetermined number of good  parts (set in 8-1). If you set 50 and use the – setting, 
the unit will count down from 50 to 0 the number of good parts assembled. Once the counter reaches 0 it will 
alarm the operator that all 50 parts have  been done. Reverse the logic for the + setting (0 up to 50 then alarm). 
7.  CYCLE TIME
  0.0 
This screen sets the amount of time between fastening that  an operator is allowed to be at rest before an alarm 
is sounded. If set to 5.0, an alarm would sound (beepi ng) if the tool was not run for a period of time longer 
than 5 seconds. The alarm ceases automatically as soon as fastening begins. The  + key increases this amount 
and the –  key decreases this amount. 
8-1.  SET +OK LMT
  60000 
This is a setting to count “good” completed fastening  cycles up to the preset number. If the number set is 100, 
an alarm (beeping) will sound as soon as 100 “good”  complete parts are registered by the system. + key 
increases this amount (up to 60000) and the  – key decreases this amount.   
						

							TM-45 and TM-65 
Fastener Counter Instructions
-3 -
8-1.  SET –OK LMT60000 
This is a setting to count “good” completed fastening cycles down from the preset number. If the number set 
is 100, an alarm (beeping) will sound as soon as 100 “good” complete parts are registered by the system. The 
difference from the previous setting is that the counting will go from the set number to a zero value then 
recommence. +  key increases this amount (up to 60000) and the  – key decreases this amount.  
8-2.  ADJ STD TMR
0.00 sec. 
This setting allows for a manual adjustment of the tim e required for a “good” fasten to be counted. If the 
sampling process has determined that the correct driv ing cycle should be .87 sec, that number will be 
automatically displayed here. Using the  + key will increase that time and the  – key will reduce it. This is a 
useful screen that can be utilized if the sampling process has generated a time that is consistently not 
recording the desired results in actual practice outside of the setup process. 
8-3.  ADJ PASS CNT
0 
This is a counter that shows how many parts have  been passed through the station without the required 
number of correct fastens. Should an operator pass a  part with 3 out of 4 screws detected correctly, the 
counter would increase by one. This only works  when a part present detector is in use. 
TO CLEAR ALL PARAMETER SETS
: 
1. Turn off power.
2. Press + and –  key
 s at the sa

me time and power back up.
3. Hold keys for three (3) seconds and information will be cleared.
ALARMS
: 
1. One beep - fastening complete and “good”.
2. Three beeps - fastening complete and “bad” condition detected.
3. One long beep - forced release required; operator must press –  key.
LIT-MAN810 Rev. 03/2 016 Print ed  in U SA ©2016 AIMCO