Aimco Brakes UFT Series Joint Simulator Operation Manual
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- 9 - Breakdown of the UFT-16 Joint Simulator Index No. Code No. Description Qt y. Index No. Code No. Description Qt y. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 -1 32 33 840 -965- 6 840 -718- 6 840 -286- 6 840 -600- 6 840 -318- 6 840 -049- 5 840 -674- 6 840 -604- 6 840 -359- 6 840 -676- 5 840 -546- 5 840 -905- 5 840 -164- 5 840 -175- 5 840 -906- 5 840 -567- 6 840 -107- 5 840 -014- 5 840 -100- 5 840 -027- 6 944 -005- 0 944 -011- 0 944 -0 17- 0 944 -032- 0 944 -070- 0 945 -214- 0 945 -235- 0 945 -320- 0 945 -425- 0 945 -967- 0 946 -975- 0 975 -557- 0 966 -110- 0 973-130-0 Setting Stand Setting Plate Cylinder Plunger Pilot Pin Pressure Gau ge Stand Screw Cylinder Bushing Plunger Bushing (M16) Spindle Nut (M16) C ylinder Liner Piston Cylinder Liner Casing Spring Setter Spring Setter Bushing Cylinder Liner Casing Cover Bushing Selecting Dial Valve Body Valve Separator Back -up Ring (4.2 x 6 x 1) Back -up Ring (P9) Back -up Ring (P14) Back -up Ring (P32) Back -up Ring (P7 0) Allen Head Bolt (M6 x 14) Allen Head Bolt (M6 x 35) Allen Head Bolt (M8 x 20) Allen Head Bolt (M10 x 25) Hexagon Round Head Bolt (M6 x 25) Hexagonal Bolt (M16 x 50) (UFT) Spacer (34 x 16.5 x 3) (H) Allen Head Plug (NPT1/6) Roll Pin (3 x 30) 1 1 1 1 4 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 4 2 1 1 2 4 7 2 4 1 1 4 1 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 M14 Type 51 52 53 53 -1 54 55 56 M12 Type 58 59 60 60 -1 61 62 63 973 -216- 0 976 -764- 0 979 -312- 0 990 -007- 0 990 -014- 0 990 -032- 0 990 -055- 0 990 -904- 0 990 -907- 0 990 -908- 0 990 -913- 0 990 -914- 0 990 -923- 0 990 -937- 0 990 -972- 0 966 -102- 0 878 -777- 1 878 -778- 1 946 -974- 0 975 -556- 0 976 -763- 0 990 -912- 0 990 -937- 0 878 -781- 1 878 -782- 1 946 -973- 0 975 -555- 0 976 -763- 0 990 -911- 0 990-937-0 Roll Pin (4 x 16) Spring (49.5 x 120) (9.5) I nner Snap Ring (ITRW-12) O -Ring (P9) O -Ring (P14) O -Ring (P32) O -Ring (P70) O -Ring (SNS -6) O -Ring (SNS -9) O -Ring (SNS -10) O -Ring (SNS -15) O -Ring (SNS -16) O -Ring (SNS -26) O -Ring (SNS -46) O -Ring (SNS -4) (NOK) Allen Head Plug (3/8) Plunger Bushi ng (M14) Spindle Nut (M14) Hexagonal Bolt (M14 x 50) (UFT) Spacer (30 x 14.5 x 3) (H) Spring (49 x 120) (9.0) O -Ring (SNS -14) O -Ring (SNS -46) Plunger Bushing (M12) Spindle Nut (M12) Hexagonal Bolt (M12 x 45) (UFT) Spacer (26 x 12.5 x 3) (H) Spring (49 x 120) (9.0) O -Ring (SNS -12) O-Ring (SNS-46 1 2 1 4 2 1 1 7 1 4 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 49
- 10 - Breakdown of the UFT-24 Joint Simulator Index No. Code No. Description Qt y. Index No. Code No. Description Qt y. 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 840- 718-7 840- 397-7 840- 285-7 840- 286-7 840- 600-7 840- 318-7 840- 604-7 840- 357-7 840- 359-7 840- 800-7 840- 521-7 840- 520-7 840- 522-7 840- 090-7 840- 098-7 840- 567-7 840- 101-7 840- 014-7 840- 114-7 840- 100-7 840- 107-5 840- 676-7 840- 546-7 840- 675-7 840- 545-7 840- 905-7 840- 547-7 840- 906-7 966- 101-0 944- 021-0 944- 026-0 944- 048-0 944- 155-0 944- 206-0 945- 212-0 945- 216-0 945- 330-0 945- 342-0 945- 429-0 945- 446 -0 946- 978-0 966-100-0 Setting Stand Setting Plate Cylinder Rear Plate Cylinder Plunger Pilot Pin Plunger Bushing (M24) Spindle Spacer (53 x 24.5 x 5 ) (H) Spindle Nut (M24) Socket Pin Socket Plate Socket Socket Bushing Air Inlet Bushing Air Inlet Bushin g (B) Bushing Valve Bushing Valve Body Valve Spindle Valve Selecting Dial Cylinder Liner Piston Cylinder Liner Piston Liner Casing Piston Rod Liner Casing Setter Allen Head Plug (1/4) Back -up Ring (P22) Back -up Ring (P25) Back -up Ring (P50) Back -up Ring (P 115) Back -up Ring (6.1 x 8 x 1) Allen Head Bolt (M6 x 12) Allen Head Bolt (M6 x 169) Allen Head Bolt (M8 x 30) Allen Head Bolt (M8 x 45) Allen Head Bolt (M10 x 35) Allen Head Bolt (M12 x 30) Hexagon Head Bolt (M24 x 90) (UFT) Allen Head Plug (1/8) 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3 3 1 1 2 1 1 1 2 4 10 10 2 4 1 6 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 M20 Type 64 65 66 67 68 69 70 71 72 M18 Type 73 74 75 76 77 78 79 80 973- 112-0 973- 124-0 973- 130-0 973- 322-0 976- 775-0 976- 716-0 979- 407-0 990- 014-0 990- 020-0 990- 013-0 990- 046-0 990- 115-0 990- 904-0 990- 919-0 990- 917-0 990- 924-0 990- 929-0 990- 991-0 878- 877-1 878- 785-1 878- 786-1 878- 787-1 946- 977-0 976- 717-0 990- 918-0 990- 929-0 990- 991-0 878- 874-1 878- 790-1 878- 791-1 878- 792-1 946- 792-0 990- 916-0 990- 929-0 990- 991-0 878- 871-1 Roll Pin (3 x 12) Roll Pin (3 x 24) Roll Pin (3 x 30) Roll Pin (5 x 24) Spring (59 x 115) (11.0) Spring (35 x 105) (7.0) Outer Snap Ring (E4) O -Ring (P14) O -Ring (P22) O -Ring (P25) O -Ring (P50) O -Ring (P115) O -Ring (SNS -6) O -Ring (SNS -22) O -Ring (SNS -24) O -Ring (SNS -30) O -Ring (SNS -36) O -Ring (SNS -67) Test Socket (3/4SQ x 36) (M24) Plunger Bushing (M20) Spindle Spacer (44 x 20.5 x 4 ) (H) Spindle Nut (M20) Hexagon Head Bolt (M20 x 85) (UFT) Spr ing (35.5 x 105) (6.5) O -Ring (SNS -20) O -Ring (SNS -36) O -Ring (SNS -67) Test Socket (3/4SQ x 30) (M20) Plunger Bushing (M18) Spindle Spacer (40 x 18.5 x 4 ) (H) Spindle Nut (M18) Hexagon Head Bolt (M18 x 80) (UFT) O -Ring (SNS -18) O -Ring (SNS -36) O -Ring (SN S-67) Test Socket (3/4SQ x 27) (M18) 1 1 1 1 3 3 1 4 1 3 1 1 1 1 2 3 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 31
- 11 - Maintenance 1. Inspect the Bolt and Spindle Nut every 50,000 cycles. 2. Should the Plunger not come back up to the top of the Cylinder, then the tester is low on fluid. To fill the tester with fluid, the tester must be level. • Remove the two oil filler plugs from the plunger. • Pull the plunger back up to the top of the cylinder. • While holding the plunger up, fill the tester up through the filler holes with Dextron II. • Reinstall the oil filler plugs. 3. If the Plunger continues to stay down, the tester has a damaged seal and must be repaired. After the damaged parts are replaced, follow the same fill procedures as above.
- 12 -
Certification of the UFT Joint Simulator
The UFT tester should be certified every 5,000 cycles.
Certification Procedures
1. On the chart below, find the UFT model you are certifying.
2. Next, find the bolt size.
3. With a torque wrench, tighten to the recommended snug torque.
4. Turn the torque wrench the number of degrees recommended from snug for each joint. The torque reading should
be the same as shown on the chart.
5. If the readings do not match, the Test Bolt might be worn. Replace the Test Bolt and re -certify the test er. If the
tester still does not match the chart, check the fluid level and/or all O -Rings and Supporter Rings for wear.
Torque Values for Certifying Tester
Model
Bolt Size
Snug Point
Torque
B Joint at 60° from
Snug
C Joint at 180° from
Snug
D Joint at 180° from
Snug
ft. lbs. Nm ft. lbs. Nm ft. lbs. Nm ft. lbs. Nm
UFT -S10 M6 2 2.71 5.2-7.7 7.1-10.4 5.9-9.2 8.0-12.4 3.0-4.5 4.1-6.1
M8 5.5 7.46 11.2-16.8 15.2-22.8 11.2-16.8 15.2-22.8 6.6-9.8 8.9-13.3
M10 11 15 19.5-29.2 26.4-39.6 18.6-27.9 25.2-37.8 12.5-18.8 17.0-25.5
UFT-S16 M12 20.25 27.4 34.5-51.8 46.8-70.2 41-61.5 55.6-83.4 23.6-35.4 32.0-48.0
M14 32.5 44 54.9-82.4 74.4-111.6 51.9-76.4 70.3-103.5 35.4- 53.3 48.0-72.0
M16 54.25 73.5 88.6- 132.8 120-180 83-122.6 112.5- 166.1 57.3- 85.9 77.6-116.4
60° from Snug 180° from Snug
UFT-6
M5 1.8 2.5 2.4-3.6 3.3-4.9 2.9- 4.3 3.9-5.8
M6 3.7 5.0 5-7.5 6.8-10.2 6.5- 9.7 8.8-13.2
UFT -10
M6 3.7 5.0 5-7.5 6.8-10.2 5.2- 7.9 7.1-10.7
M8 5.75 7.8 9.4-14.2 12.8-19.2 10.3-15.5 14-21
M10 11.5 15.2 18.9-28.3 25.6-38.4 19.2-28.8 26-39
UFT -16
M12 20.25 27.4 37.8-56.8 51.2-76.8 37.8-56.8 51.2-76.8
M14 32.5 44 61.4-92.1 83.2-124.8 61.4-92.1 83.2-124.8
M16 50.5 68.5 76.7- 115.1 104-156 79.7- 119.6 108-162
UFT -24
M18 70 95 129.9- 195.6 176-265 135.8- 203.7 184-276
M20 108.5 147 200.7- 301.1 272-408 211.7- 318.8 288-432
M24 162.75 220 301.1- 451.6 408-612 307-460.5 416-624
UFT-33 M30 200 460-690 624-936 422-708 640-960
- 13 - List of Hexagon Head Bolts For UFT Joint Simulators MODEL PART NUMBER BOLT SIZE UFT-6 946-967-0 M4 UFT-6 946-968-0 M5 UFT-6 946-969-0 M6 x 18 UFT-S10 946-970-0 M6 x 30 UFT-S10 946-971-0 M8 x 32 UFT-S10 946-972-0 M10 x 35 UFT-10 946-970-0 M6 x 30 UFT-10 946-971-0 M8 x 32 UFT-10 946-972-0 M10 x 35 UFT-S16 946-973-0 M12 x 45 UFT-S16 946-974-0 M14 x 50 UFT-S16 946-975-0 M16 x 50 UFT-16 946-973-0 M12 x 45 UFT-16 946-974-0 M14 x 50 UFT-16 946-975-0 M16 x 80 UFT-24 946-976-0 M18 x 80 UFT-24 946-977-0 M20 x 85 UFT-24 946-978-0 M24 x 90
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LIT-MAN350 Rev. 03/2016
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