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AirComm Corporation Cessna 182T T182T Maintenance Manual

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    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-03 
    Page 1 
    April 5, 2002 
    COMPRESSOR 
     
    DESCRIPTION AND OPERATION 
     
     
    1. GENERAL 
     
      The compressor is mounted on brackets in the engine compartment and is driven 
    by a belt running to the starter ring-gear pulley.  The compressor compresses the 
    refrigerant gas for condensing at ambient temperatures and pumps the 
    refrigerant through the system.  The compressor clutch is powered by 28 VDC. 
     
      This section of the maintenance manual discusses maintenance practices used 
    for the compressor assembly portion of the air-conditioning system.  
     
     
     
     
     
    COMPRESSOR INSTALLATION 
     
      
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-03 
    Page 201 
    April 5, 2002 
    COMPRESSOR 
     
    MAINTENANCE PRACTICES 
     
     
     
    1. GENERAL 
     
    The following procedures are used to perform typical maintenance on the 
    compressor assembly. 
     
    2.  TOOLS AND EQUIPMENT 
     
    DESIGNATION REF. NO. QTY.  REMARKS 
    Polyolester oil  Comm Avail  A/R  Viscosity ISO 68 
     
    3. COMPRESSOR ASSEMBLY MAINTENANCE PROCEDURES 
     
    A.  Compressor drive belt adjustment: 
     
    1.  Adjust belt for moderate tension and then rotate large pulley 
    through 2 revolutions. 
    2.  Tension belt to deflect 0.25 inch with a 10 lb. force applied at mid-
    span location.  The belt should deflect .5 inches with a 22 lb force 
    applied at the mid-span location. 
    3.  Rotate belt 5 revolutions. Re-tension as required. 
    4.  Cessna alternator belt adjustment procedures should always take 
    precedence over any recommendations here within.  
     
    B.  Compressor oil level check: 
     
    NOTE:  It is not necessary to check the compressor oil level at any 
    time during routine maintenance as long as servicing instructions are 
    properly followed.  The compressor comes equipped with 5 oz. of 
    polyolester oil viscosity grade ISO 68.  If the amount of oil removed during 
    system discharging and vacuuming is always added before charging, oil 
    never needs to be added to the compressor.   
      
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-04 
    Page 1 
    April 5, 2002 
    CONDENSER 
     
    DESCRIPTION AND OPERATION 
     
     
    1. GENERAL 
     
    The condenser assembly is located in the tailcone and is attached to support 
    structure mounted to frames in the aircraft.  The assembly consists of a 
    condenser coil unit and shroud with associated brackets.  The condenser 
    converts the refrigerant from a gas to a liquid.  The receiver/drier bottle removes 
    moisture from the refrigerant.  The condenser fan draws in cool (ambient) air 
    from the intake duct on the left side of the aircraft and blows this air through the 
    condenser coil where the refrigerant gas can be condensed to a liquid.  The air is 
    then exhausted overboard through the exhaust duct on the right side of the 
    tailcone. 
     
    This section of the maintenance manual discusses maintenance practices used 
    for the condenser assembly portion of the air-conditioning system.   
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-04 
    Page 201 
    April 5, 2002 
    CONDENSER 
     
    MAINTENANCE PRACTICES 
     
     
    1. GENERAL 
     
    The following procedures are used to perform typical maintenance on the 
    condenser assembly. 
     
    2.  TOOLS AND EQUIPMENT 
     
    DESIGNATION REF. NO. QTY.  REMARKS 
    Vacuum Cleaner  Comm Avail  1  None 
    Coil Cleaner  Comm Avail  A/R  Non-acid based 
     
    3. CONDENSER ASSEMBLY MAINTENANCE PROCEDURES  
     
    A. Condenser coil cleaning procedure: 
     
    1.  Remove condenser coil from aircraft and use vacuum cleaner to 
    remove large debris from upstream and downstream coil faces. 
    2.  Spray coil cleaner on both coil faces.  Wash off with water (ends 
    capped if not installed). 
    3.  Allow coil to dry thoroughly prior to additional maintenance. 
      
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-05 
    Page 1 
    April 5, 2002 
    EVAPORATOR 
     
    DESCRIPTION AND OPERATION 
     
     
    1. GENERAL 
     
    The evaporator assemblies are mounted aft of the cabin on the right side of the 
    aircraft.  The evaporator assemblies are made up of an evaporator coil, and 
    blower.  Cabin air is pulled through the evaporator coil, cooled and then 
    distributed back to the cabin. 
     
    This section of the maintenance manual discusses maintenance practices used 
    for the evaporator assembly portion of the air-conditioning system.  
     
      
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-05 
    Page 201 
    April 5, 2002 
    EVAPORATOR 
     
    MAINTENANCE PRACTICES 
     
     
    4. GENERAL 
     
    The following procedures are used to perform typical maintenance on the 
    evaporator assembly. 
     
    5.  TOOLS AND EQUIPMENT 
     
    DESIGNATION REF. NO. QTY.  REMARKS 
    Vacuum Cleaner  Comm Avail  1  None 
    Coil Cleaner  Comm Avail  A/R  Non-acid based 
     
    6.  EVAPORATOR ASSEMBLY MAINTENANCE PROCEDURES  
     
    B. Evaporator coil cleaning procedure: 
     
    1. Remove evaporator coil from aircraft and use vacuum cleaner to 
    remove large debris from upstream and downstream coil faces. 
    2.  Spray coil cleaner on both coil faces.  Wash off with water (ends 
    capped if not installed). 
    3.  Allow coil to dry thoroughly prior to additional maintenance.  
    						
    							Products, Inc. 
    CR-182-10 System Service Manual 
     
    21-50-06 
    Page 1 
    March 16, 2006 
     
     
     
     
     
     
     
     
     
     
    ILLUSTRATED PARTS CATALOG 
     
      
    						
    							                       Products, Inc. 
                     CR-182-10 System Service Manual 
    21-50-06 
    Page 101 
    October 15, 2009 
     
     
     
     
    182-0200-1 Evaporator Installation 
    With 182-0250-1 Evap Assy. 
    						
    							                       Products, Inc. 
                     CR-182-10 System Service Manual 
     
    21-50-06 
    Page 102 
                                                                                                         October 15, 2009 
                 
     
     
     
     
                       
     
     
     
                                    
    182-0200-1 Evaporator Installation  
    With 182-0251-1 Evap Assy.  
    						
    							                       Products, Inc. 
                     CR-182-10 System Service Manual 
    21-50-06 
    Page 103 
    October 15, 2009 
     
     
     
     
     
    ITEM PART 
    NUMBER NOMENCLATURE UNITS PER 
    ASSEMBLY
    1  182-0200-1  Evaporator Installation    
    2  182-0250-1 
      
     182-0251-1 Evaporator Assembly (Alternate Spare 
    182-0251-1) 
    Evaporator Assembly (Alternate Spare 
    182-0250-1) 1 
    3   182-0250-2  Evaporator Cover Assembly  1 
    4    ES73088-10  Blower Wheel   1 
    5    ES61060-2 
      ES61027-10 Motor (182-0250-1 only) 
    Motor (182-0251-1 only) 1 
    6 172-1250-1 
    172-1251-1 Bracket (182-0250-1 only) 
    Bracket (182-0251-1 only) 1 
    7    182-0252-1  Evaporator Coil Assembly  1 
    8    JBS60-2  Thermostat  1 
    9    ES26104-1  Expansion Valve  1 
    10    ES49011-2  O-Ring  1 
    11    ES53025-2  Receptacle  1 
    12    ES53027-2  Pin  7 
    13    ES63015-2  Resistor   1 
    14    ES58181-79  Transistor  1  
    						
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