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AirComm Corporation Cessna Citation 500 501 Maintenance Manual

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    							Products, Inc  
     Maintenance Manual 
     
     
    April 25/07 
     Page 1
    RECORD OF REVISIONS 
     
     
    REV 
    NO.  
    ISSUE 
    DATE  
    DATE 
    INSERTED  
    BY  
    REV 
    NO.  
    ISSUE 
    DATE  
    DATE 
    INSERTED  
    BY 
     
    IR  
    05-15-
    95  
      
    TS  
      
      
      
     
     
    A  
    4/25/07  
      
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    							Products, Inc  
     Maintenance Manual 
     
     
    May 15/95 
     Page 1
    LIST OF SERVICE BULLETINS 
     
     
    SERVICE 
    BULLETIN NO.  
     
    DATE  
     
    SUBJECT  
    REVISION 
    NO.  
    DATE 
    INCORP.
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
     
     
      
      
      
      
      
    						
    							Products, Inc  
     Maintenance Manual 
     
     
     
     
     
     
    List of Effective Pages
    April 25/07
    Page 1
    LIST OF EFFECTIVE PAGES 
     
    CHAPTER       
    SECTION        
    SUBJECT
         PAGE    DATE  
    Title 1 April 25/07 
    List of Revisions  1  April 25/07 
    Record of Revisions  1  April 25/07 
    Service Bulletin List  1  May 15/95 
    List of Effective Pages  1  April 25/07 
    2  April 25/07  
    Table of Contents  1  May 15/95 
    Introduction 1 May 15/95 
    2 May 15/95 
    21-50-00 1 May 15/95 
    2 May 15/95 
    3 May 15/95 
    21-50-01 1 May 15/95 
    101 May 15/95 
    102 May 15/95 
    103 May 15/95 
    1001 May 15/95 
    1002 May 15/95 
    1003 May 15/95 
      
    						
    							Products, Inc  
     Maintenance Manual 
     
     
    List of Effective Pages 
    April 25/07
     Page 2 
     
     
      LIST OF EFFECTIVE PAGES
     
     
    CHAPTER   
    SECTION   
    SUBJECT
     PAGE DATE 
    21-50-02 1 May 15/95 
    201 May 15/95 
    202 May 15/95 
    601 May 15/95 
    1001 May 15/95 
    1002 May 15/95 
    21-50-03 1 May 15/95 
    101 May 15/95 
    102 May 15/95 
    201 May 15/95 
    202 May 15/95 
    1001 May 15/95 
    1002 May 15/95 
    21-50-04 1 May 15/95 
    101 May 15/95 
    201 May 15/95 
    1001 May 15/95 
    1002 April 25/07 
    1003 April 25/07  
    						
    							Products, Inc  
     Maintenance Manual 
     
     
     
     
    Contents
    May 15/95
    Page 1
     
    TABLE OF CONTENTS
     
              Chapter 
    Section 
    Subject
     Subject Page  
     
    INTRODUCTION
      1 
     
    AIR CONDITIONING SYSTEM
     21-50-00 
    System Description    1 
     
    ELECTRICAL
     21-50-01 
    Description & Operation    1 
    Troubleshooting  101 
    Illustrated Parts List    1001 
     
    PLUMBING
     21-50-02 
    Description & Operation    1 
    Maintenance Practices    201 
    Inspection/Check  601 
    Illustrated Parts List      1001 
     
    COMPRESSOR CONDENSER ASSEMBLY
     21-50-03   
    Description & Operation    1 
    Troubleshooting     101 
    Maintenance Practices      201 
    Illustrated Parts List      1001 
     
    LEFT & RIGHT EVAPORATOR ASSYS
      21-50-04   
    Description & Operation      1 
    Troubleshooting      101 
    Maintenance Practices        201 
    Illustrated Parts List        1001 
     
     
     
      
    						
    							Products, Inc  
     Maintenance Manual 
     
     
     
     
    Contents
    May 15/95
    Page 2
    INTRODUCTION 
     
    1. PURPOSE 
     
    The purpose of this Maintenance Manual is to provide detailed instructions for the 
    troubleshooting, checking and maintaining of the Keith Products, Inc. air conditioning 
    system for the Cessna Citation aircraft, models 500 and 501. 
     
    The Keith Products air conditioning system is installed in accordance with STC 
    SA2698SW. 
     
    2. SCOPE 
     
    The scope of the service and maintenance manual provides the maintenance 
    technician with detailed information covering: 
     
    -  Overall system level description and theory of operation. 
     
    -  Component level description and theory of operation. 
     
    -  Component checking and troubleshooting procedures. 
     
    -  Maintenance practices to keep the environmental control system operating at 
    its maximum efficiency. 
     
    -  The identification of special equipment to accomplish the specific tasks. 
     
    -  An Illustrated Parts List (IPL) covering the breakdown of each major 
    component of the air conditioning system, including part number and relevant 
    illustrations. 
     
    3. ARRANGEMENT 
     
    This  Maintenance Manual is arranged in accordance with Air Transport Association 
    (ATA) Specification 100 and includes an Illustrated Parts List. 
     
    4. GLOSSARY 
     
    Nonstandard abbreviations and symbols used in the Maintenance Manual are 
    described below. 
     
     
     
     
    Abbreviations:  
    						
    							Products, Inc  
     Maintenance Manual 
     
     
     
     
    Contents
    May 15/95
    Page 2
    A/C     - Air Conditioning 
    A/R     - As Required 
    Assy    - Assembly 
    Comm. Avail.  -  Commercially Available 
    Evap   - Evaporator 
    FWD   - Forward 
    Gnd    - Ground 
    GPU    - Ground Power Unit 
    IPL     - Illustrated Parts List 
    STC    - Supplemental Type Certificate 
    SW     - Switch 
    VDC    - Volts Direct Current  
    						
    							Products, Inc  
     Maintenance Manual 
     
     
        
     
       
    21-50-00
    May 15/95
    Page 1
      AIR CONDITIONING SYSTEM - SYSTEM DESCRIPTION 
     
    1. GENERAL 
     
    The air conditioning system for the Cessna 500/501 aircraft consists of a refrigerant 
    R134a vapor cycle cooling system.  This system allows the crew to control cooling for 
    a comfortable aircraft cabin.  Figure 1 shows a general arrangement of the air 
    conditioning system. 
     
    The control panel contains the cooling system ON/OFF/FAN switch, the FWD fan 
    LOW/HIGH switch, the AFT fan OFF/LOW/HIGH and a blue A/C system ON 
    indicator.  
     
    2. COOLING SYSTEM 
     
    The cooling or air conditioning system, as designed and manufactured by Keith 
    Products for the Cessna 500/501 aircraft, is a vapor cycle type cooling system using 
    refrigerant R134a.  The system is electrically operated using the aircraft 28 VDC 
    electrical system and is operable in all normal flight modes up to 18,000 feet MSL.  
    Air conditioning may be operated with ground external power or the aircraft electrical 
    system providing 28 vDC to the non-essential buss. 
     
    The major components of the system are the compressor/condenser assembly with 
    blower, and two evaporator/cabin blower units.  Refrigerant plumbing and electrical 
    systems connect the major component to provide a closed loop system.   
    The compressor/condenser assembly is mounted across from the rear baggage door. 
    The compressor drive and condenser fan drive are both driven by a common, double 
    shafted motor which turns at approximately 4500 RPM.  The compressor is belt 
    driven from the shortest shaft while the condenser fan is attached directly to the 
    longer motor shaft.  Condenser cooling air (ambient air) is drawn in through a cutout 
    below the right engine pylon or the NACA scoop located on the ventral fin.  The air 
    passes over the compressor and drive motor to provide cooling airflow for those 
    components prior to passing through the condenser coil to remove heat from the 
    system.  After passing through the condenser coil, the air is exhausted to the outside 
    through an exhaust duct located on the air cycle exhaust plenum or through a 
    fuselage cutout, if Service Bulletin SB135 has been accomplished.  It then exits 
    through louvers on the lower right side of the fuselage.  The compressor takes low 
    pressure refrigerant gas and compresses it to a higher pressure and temperature.    
       
    						
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