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American Water Heater 30 Gallon 30000 BTU UltraLow Nox Natural Gas Water Heater UG6130T303NV user manual

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    							31
    PILOT LIGHT TROUBLESHOOTING CHART 
    Have you bled all the air 
    from the pilot tube and 
    gas supply line?NOWhile repeatedly depressing the igniter 
    button, push in and hold the gas control/
    temperature knob until the pilot is lit and 
    maintains a stable flame, (status light 
    will blink) then release the gas control/
    temperature knob. 
    Section A: Pilot light will not light (new installation).
    Is the manual gas shut-off valve, 
    located in the supply line to the 
    water heater, in the on position?NO
    YES
    Turn the manual gas shut-off valve to 
    the on position and follow the lighting 
    instructions on the front of the water heater.
    Is the igniter producing a 
    spark?YES
    NO
    Follow the “Testing the Igniter 
    System” section in this manual.
    Check for insufficient combustion air.
    Are the combustion air supply and ventilation openings 
    of sufficient size? See “Combustion Air Supply and 
    Ventilation” section in this manual for requirements.
    Is there a furnace/air handler in the same room as the water heater?
    Does the return air duct for the furnace/
    air handler draw its air from a separate 
    location than the water heater? See the 
    “Location Requirements” section and 
    the “Combustion Air Supply” section.
    Is there proper drafting at the 
    drafthood? See “Checking the 
    Draft” section in this manual.
    NO
    Contact a local Heating, 
    Ventilation, Air-Conditioning 
    & Refrigeration authorized 
    service provider to correct 
    the combustion air supply/
    ventilation issue.Correct size of 
    openings to allow 
    sufficient air.
    NO
    YES
    YES
    YES
    NO
    Check the vent 
    system for restrictions/
    obstructions and check 
    the vent termination 
    height. Refer to the 
    “Installation Instructions” 
    section of this manual for 
    specific requirements.
    NO
    Section C: Pilot light will not remain lit.
    Reference the number on the cover of this 
    manual for service information.
    YES
    Set thermostat to desired temperature.
    Section B: Pilot light repeatedly goes out.
    Remove the burner door 
    assembly. Are the flame-trap and 
    burner free from debris due to 
    excessive lint, dirt, dust or oil?Refer to the “Maintenance of 
    your Water Heater” section of this 
    manual for information on cleaning 
    the flame-trap and burner. 
    NO
    YES
    Does the diagnostic status light on the 
    gas control valve/thermostat give 
    a two flash error code?
    Does the flame-trap 
    show signs of 
    discoloration? 
    YES
    Shut-off the gas supply to the water heater at the 
    manual gas shut-off valve, use the number on the 
    cover of this manual to contact Customer Service.
    NOReassemble the heater and attempt to 
    return the heater to service. Does the 
    pilot remain lit?
    YES
    Set to desired temperature.
    NO
    YES
    Refer to the “Replacing the Pilot 
    Assembly” instructions in the manual.
    Reassemble and restore to service. 
    Go to section C. 
    NO
    NOTE: If you are still experiencing diffi culties after 
    following the steps in sections A, B, and C,  
    use the 
    number on the cover of this manual to contact Customer 
    Service
    .
    YES 
    						
    							32
    REPAIR PARTS ILLUSTRATION
    1A
    2
    38
    5A
    10
    11
    97
    6A
    6B
    5B
    4
    1B
    LEGEND
    Special anode rod (see page 21)
    Temperature and Pressure Relief Valve is required, 
    but may not be factory installed
    Unique: Flame Guard™ Safety System parts
    When ordering repair parts always give the following 
    information:
    1.  Model, serial, and product number
    2.  Type of gas
    3. Item number
    4. Parts description
    Repair Parts List
    Item
     No.Parts Description
    1A DRAFT HOOD
    1B DRAFT HOOD (50K Models only)
    2 REDUCER RING - SOME MODELS
    3 FLUE BAFFLE
    4 HEAT TRAP (COLD) - SOME MODELS
    5A HEAT TRAP (HOT) - SOME MODELS
    5B HEAT TRAP/NIPPLE COMBO (HOT) 
    (50K Models Only)
    6A COLD WATER DIP TUBE
    6B HEAT TRAP/NIPPLE/DIP TUB COMBO (COLD) 
    (50K Models Only)
    7 ANODE ROD
    8 TEMPERATURE  & PRESSURE RELIEF VALVE
    (LOCATED TOP OR SIDE)
    9 DRAIN VALVE
    10 GAS CONTROL VALVE/THERMOSTAT
    10 CONTROL MODULE
     
    11 OUTER DOOR
    12A*PILOT/THERMOPILE ASSEMBLY  KIT 
    12B*PILOT/THERMOPILE ASSEMBLY KIT (50K Models) 
    13A* BURNER DOOR ASSEMBLY 
    (Natural Gas/Low Nox)
    13B* BURNER DOOR ASSEMBLY (50K Models) 
    (Natural Gas/Low Nox)
    14* MANIFOLD COMPONENT BLOCK 
    15* BURNER DOOR GASKET
    16* VIEWPORT ASSEMBLY
    17* FLEXIBLE MANIFOLD TUBE
    18* TEMPERATURE SENSOR
    19* THERMOPILE
    *Pictured on next page. 
    						
    							33
    Listed Parts Kits and Illustrations
    Item 12A: Pilot assembly kit, which contains the pilot, electrode, and thermopile (Natural Gas)
    Item 12B: Pilot assembly kit (50K Models), which contains the pilot, electrode, and thermopile (Natural Gas)
     Item 13A: Burner Door assembly, which contains the burner, gasket, door, pilot tube, manifold component block with 
    retainer clip, temperature sensor, and pilot assembly. (Natural Gas/Low Nox)
     Item 13B: Burner Door assembly (50K Models), which contains the burner, gasket, door, pilot tube, manifold component 
    block with retainer clip, temperature sensor, and pilot assembly. (Natural Gas/Low Nox)
    Item 14:  Contains manifold component block and retainer clip
    Item 15:  Contains manifold door gasket
    Item 16:  Contains viewport
    Item 17:  Contains flexible manifold tube
    Item 18:   Contains temperature sensor (30K and 40K BTU models only.)
    Item 19:  Contains thermopile (30K and 40K BTU models use a threaded thermopile, 50K BTU models use a snap in 
    thermopile.)
    Item #12A
    141516
    1718
    Item #12B
    13A13B
    19 
    						
    							35
    NOTES 
    						
    							36
    Copyright © 2012 American Water Heater Company.  All Rights Reserved. Printed in the U.S. 
    						
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