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American Water Heater 50 Gallon Residential Hybrid Electric Heat Pump Water Heater HPSE10250H045DV user manual

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    							1
    Hybrid Electric
    Heat Pump Water Heater
    Installation 
    Instructions and  Use & Care Guide
    To obtain technical, warranty or service assistance during or after 
    the installation of this water heater, call toll free 
    1-800-999-9515
    When calling for assistance, please have the following 
    information ready:
    1. Model number
    2.10 Digit product number
    3. Serial number
    4. Date of installation
    5. Place of Purchase
    Water Heater Safety  ........................................................................\
    .......  2
    Installing Your Water Heater  ................................................................. 3-9
     Consumer Information  ................................................................ 3
      Consumer Responsibilities  ......................................................... 3
      Unpacking Instructions  ............................................................ 3-4
      Location Requirements  ............................................................... 4
                 Water System Piping......................................................\
    ...........5-6
      Temperature & Pressure Relief Valve ....................................... 7-8
     Electrical Requirements  ............................................................ 8-9
    Installation Checklist  ........................................................................\
    ...... 10
    Operating Your Water Heater  ........................................................... 11-14
      Before Using  ........................................................................\
    ..... 11
      Water Temperature Regulation  ................................................. 11
      Adjusting the User Interface Module/Operational Modes .......... 12
     Operational Conditions  ........................................................ 13-14
    Maintenance of Your Water Heater  .................................................. 15-16
     Routine Maintenance  ................................................................. 15
      Temperature and Pressure Relief Valve .................................... 15
      Draining and Flushing ........................................................... 15-16
      Heating Element Replacement .................................................. 16
    Diagnostic Codes  ........................................................................\
    .......... 17
    Troubleshooting Chart  ........................................................................\
    ... 18
    Repair Parts Illustration  ........................................................................\
    . 19
    Table of Contents                 Page
    326885-003 July, 2014
    LOW LEAD
    CONTENT 
    						
    							2
    Your safety and the safety of others are very important.
    We have provided many important safety messages in this manual and on you\
    r appliance. Always read and obey all 
    safety messages.This is the safety alert symbol.
    This symbol alerts you to potential hazards that can kill or hurt you an\
    d others.
    All safety messages will follow the safety alert symbol and either the w\
    ord “DANGER” or
    “WARNING.” These words mean: You can be killed or seriously injured if you don’t 
    immediately follow instructions.
    You can be killed or seriously injured if you don’t
    follow instructions.
    All safety messages will tell you what the potential hazard is, tell you\
     how to reduce the chance of injury, and tell you 
    what can happen if the instructions are not followed.
    Important Safety Instructions
    CAUTION:  Hydrogen gas is produced in a hot water system served by this heater tha\
    t has not been used for a long 
    period of time (2 weeks or more).  Hydrogen gas is extremely  fl 
    ammable. To reduce the risk of injury under these 
    conditions, it is recommended that the hot water faucet be opened for se\
    veral minutes at the kitchen sink before 
    using any electrical appliance connected to the hot water system. When h\
    ydrogen is present, there will probably be 
    an unusual sound such as air escaping through the pipe as the water begi\
    ns to  fl ow. There should be no smoking or 
    open  fl ame near the faucet at the time it is open.
    The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of 
    substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires 
    businesses to warn of potential exposure to such substances.
    WARNING: This product contains a chemical known to the State of California to cau\
    se cancer, birth defects, or other 
    reproductive harm. 
    This appliance can cause low-level exposure to some of the substances in\
    cluded in the Act.
    WATER HEATER SAFETY 
    						
    							3
    INSTALLING YOUR WATER HEATER
    Consumer Information
    This water heater should be installed in accordance with 
    the local code authority having jurisdiction, the power 
    company or electric utility, and this installation manual. 
    In the absence of local code requirements, follow the 
    regulations set forth in the latest edition of The National 
    Electric Code, NFPA 70. This is available from the 
    following:
    National Fire Protection Association
    1 Batterymarch Park
    Quincy, MA 02269
    American National Standards Institute
    1430 Broadway
    New York, NY  10018
    Check your phone listings for the local authorities having 
    jurisdiction over your installation.
    Consumer Responsibilities
    This manual has been prepared to acquaint you with the 
    installation, operation and maintenance of your electric heat 
    pump water heater and to provide important safety information 
    in these areas. 
    We urge you to read all of the instructions thoroughly before 
    attempting the installation or operation of this water heater. 
    This manual should be kept for future reference.
    The manufacturer of this water heater will not be liable for any 
    damages caused by failure to comply with the installation and 
    operating instructions outlined in this manual. 
    If you lack the necessary skills required to properly install this 
    water heater or you have diffi culty following the directions, you 
    should not proceed but have a quali fi ed person perform the 
    installation of this water heater.
    Examples of a qualified person include: licensed plumbers, 
    a
     uthorized electric company personnel, and authorized 
    service personnel.
    Massachusetts code requires this water heater to be installed 
    in accordance with Massachusetts 248-CMR 2.00: State
    
     
    Plumbing Code and 248-CMR 5.00.  
    A data plate identifying your water heater can be found 
    adjacent to the upper element door. When referring to your 
    water heater always have the information listed on the data 
    plate readily available, to include the model and serial number.
    Retain your original receipt as proof of purchase.
    Basic Operation Fundamentals
    The Heat Pump Water Heater (HPWH) is an integrated 
    heat pump water heater unit, having a compressor and 
    external coil heat exchanger with backup electric elements 
    (Figure 1). When in Effi  ciency Mode the heat pump draws 
    heat from the ambient air in the room and transfers it to 
    the water in the tank through the coil heat exchanger. 
    The backup element will turn on as a booster if the tank 
    temperature is too low from the set point during high 
    demand period, or if environmental conditions dont provide 
    enough heat to meet demand. While in Electric Mode the  water heater functions like a standard electric water heater, 
    relying on the electric elements to heat the water. A Hybrid 
    Mode is available that relies primarily on the heat pump 
    to heat the water while the electric elements only function 
    during high demand periods. (See “Adjusting the User 
    Interface Module/ Operational Mode” section).  The more 
    often the unit operates using the heat pump, rather than the 
    elements, the more effi
     cient the unit will be.
    The HPWH uses about half the electricity of a comparably 
    sized conventional electric water heater when operating 
    in the Effi  ciency/Hybrid Modes, and may provide up 
    to ½ ton cooling capacity and dehumidi fi cation.  It is 
    designed for indoor, residential applications for installation 
    in a basement, garage or utility room (See “Location 
    Requirements” section).
    Unpacking the Water Heater
    WARNING
    Excessive Weight Hazard
    Use two or more people to move and install 
    water heater.
    Failure to do so can result in back or 
    other injury.
    Removing Packaging Materials
    IMPORTANT: Do not remove, cover or deface any 
    permanent instructions, labels, or the data label from either 
    the outside of the water heater or on the inside of water 
    heater panels.
    Figure 1
    Heat Pump Water Heater Basic Operation 
    						
    							4
    Figure 3
    Residential Garage
    Installation
    Vehicle
    Stop
    Drain Drain 
    Pan 
    NOTE: The water heater shall be located so it is not subject 
    to physical damage by moving vehicles or area fl ooding.
    State of California
    NOTE:  The water heater must be braced, anchored, or 
    strapped to avoid moving during an earthquake. Contact 
    local utilities for code requirements in your area, visit 
    http://www.dsa.dgs.ca.gov, or call 1-916-445-8100 and 
    request instructions.
    IMPORTANT: The water heater should be located in an 
    area where leakage of the tank, connections, condensate 
    lines or condensate will not result in damage to the area 
    adjacent to the water heater or to lower floors of the 
    structure. Due to the normal corrosive action of the water, 
    the tank will eventually leak after an extended period of 
    time. Also, any external plumbing leak, including those 
    from improper installation, may cause early failure of the 
    tank due to corrosion if not repaired.  If the homeowner is 
    uncomfortable with making the repair a qualified person 
    should be contacted.  A suitable metal drain pan should be 
    installed under the water heater as shown below, to help 
    protect the property from damage which may occur from 
    condensate formation or leaks in the piping connections 
    or tank. The pan must limit the water level to a maximum 
    depth of 2-1/2 inches and be two inches wider than the 
    heater and piped to an adequate drain.  Locate the water 
    heater near a suitable indoor drain. Outside drains are 
    subject to freezing temperatures which can obstruct 
    the drain line. 
    
    The piping should be at least 3/4” ID and 
    sloped for proper drainage. Under no circumstance will the 
    manufacturer or seller of this water heater be held liable 
    for any water damage which is caused by failure to follow 
    these instructions.
     
    METAL
    DRAIN
    PAN
    AT LEAST 2” GREATER  THAN THE 
    DIAMETER OF THE WATER HEATER. PIPED TO AN 
    ADEQUATE DRAIN
    •  The water heater may be placed on its designated side 
    (see carton) for local transportation only.
    •  The water heater must be stored in an upright position.
    •  Remove exterior packaging and place installation  components aside.
    •  Inspect all parts for damage prior to installation and  start-up.
    •  Completely read all instructions before attempting to  assemble and install this product.
    •  After installation, dispose of/recycle all packaging  materials.
    Location Requirements
    Site location
    Select a location near the center of the water piping system.  
    The unit must be installed indoors and in a vertical position 
    on a level surface. The fl  ooring beneath the water heater 
    must be able to support the weight of the water heater when 
    fi  lled with water (Table 1).  
    IMPORTANT: The water heater must have unrestricted 
    airfl  
    
    ow and requires a minimum installation space of 700 
    cubic feet. As an example, a room that has an eight foot tall 
    ceiling and is 10 feet long by 8-3/4 feet wide would contain 
    700 cubic feet.  
    NOTE: To ensure optimal performance and servicability, a 
    minimum clearance of six (6) inches must be maintained 
    from all sides and six (6) inches from the top for access to 
    the air fi  lter.
    The water heater should be located in an area not subject 
    to freezing temperatures. Water heaters located in 
    unconditioned spaces (i.e., garages, basements, etc.) may 
    require the water piping, condensate piping, and drain piping 
    to be insulated to shelter against freezing. The drain and 
    controls must be easily accessible for operation and service.
    The site location must be free from any corrosive elements in 
    the atmosphere such as sulfur, fl  uorine, sodium and chlorine. 
    These elements are found in aerosol sprays, detergents, 
    bleaches, cleaning solvents, air fresheners, paint, and 
    varnish removers, refrigerants, and many other commercial 
    and household products. In addition, excessive dust and 
    lint may affect the operation of the unit, see the Air Filter 
    Maintenance section in this manual.  
    The ambient air temperature must also be considered 
    when installing this unit. In Ef fi ciency Mode the ambient 
    air temperature needs to be above 45°F/7.2 °C and below 
    120°F/48.8 °C for heat pump operation. If the ambient 
    air temperature falls outside these upper and lower limits 
    the electrical elements will activate to meet the hot water 
    demand and the heat pump does not operate in either 
    Effi  ciency Mode or Hybrid Mode.
    NOTE: Local codes and requirements in your area may 
    require the installation of your water heater be accomplished 
    in a way that the bottom element is elevated from the 
    fl  oor at least 18 inches.  Ensure that a platform capable of 
    supporting the combined weight of the water heater and 
    water is used.
    Table 1
    Capacity Filled Weight (lbs)
    50 Gallon 573
    66 Gallon 796
    80 Gallon 921 Figure 2
    Metal Drain Pan
    Installation 
    						
    							5
    Water System Piping
    Piping, fi ttings, and valves should be installed according to 
    the installation drawing (Figure 4). If the indoor installation 
    area is subject to freezing temperatures, the water piping 
    must be properly insulated. 
    Water supply pressure should be 50-60 PSIG and not 
    exceed the maximum 80 PSIG. If the supply line pressure 
    exceeds 80 PSIG, a pressure reducing valve (PRV) with 
    a bypass should be installed in the cold water supply line. 
    This should be placed on the supply to the entire house in 
    order to maintain equal hot and cold water pressures.
    IMPORTANT: 
    •  Heat must not be applied to the water fittings on 
    the heater as they may contain nonmetallic parts. If 
    solder connections are used, solder the pipe to the 
    adapter before attaching the adapter to the hot and 
    cold water fittings.  
    • 
    
    Always use a good grade of joint compound and be 
    certain that all fittings are tight. 
    IMPORTANT: DO NOT over apply joint compound.
    Piping Installation
    1.  Install the water piping and fittings as shown in  Figure  4. Connect the cold water supply (3/4” NPT)  to the 
    fitting marked “Cold”. Connect the hot water supply 
    (3/4” NPT)  to the fitting marked “Hot”. 
    2.  The installation of unions in both the hot and cold     water supply lines are recommended for ease of    
    removing the water heater for service or replacement. 3.  Some local codes may require, and the manufacturer 
    of this water heater recommends, installing a mixing 
    valve or an anti-scald device in the domestic hot water 
    line as shown in Figure 4. These valves reduce the 
    point-of-use temperature of the hot water by mixing 
    cold and hot water and are readily available. Contact 
    a licensed plumber or the local plumbing authority for 
    more information.
    4.  Some local codes may require, and the manufacturer  of this water heater recommends, installing a pressure 
    reducing valve (PRV) in the cold water inlet line where 
    it enters the residence as shown in Figure 4. 
    5.  If installing the water heater in a closed water system,    install an expansion tank in the cold water line as 
    specified under “Closed System/Thermal Expansion.”
    6.  Install a shut off valve in the cold water inlet line. It    should be located close to the water heater and be    
    easily accessible. Know the location of this valve and  
    how to shut off the water to the heater.
    7.  Install a discharge line from the temperature and  pressure relief valve in the opening marked “T & P 
    RELIEF VALVE”.  (see Figure 4 and the “Temperature 
    and  Pressure Relief Valve” section.) 
    8.  After piping has been properly connected to the water  heater , open the nearest hot water faucet. Then open 
    the cold water shut off valve and allow the tank to 
    completely fill with water. To purge the lines of any 
    excess air and sediment, keep the hot water faucet 
    open for 3 minutes after a constant flow of water is 
    obtained. Close the faucet and check all connections 
    for leaks. 
    xxxxx
    xxxxx
    xxxxxxxxxxVacuum Relief Valve
    (when required by local code)
    Cold Water 
    Inlet Valve
    Massachusetts: Install a vacuum relief in 
    cold water line per section 19 MGL 142.
    Cold Water 
    Inlet
    Pressure Reducing Valve (PRV)
    should be installed where the water
    supply enters the residence.
    When installed PRVs create a 
    closed water system, a thermal
    expansion tank must be installed.
    * If an adequate drain is not available for the condensate drain lines t\
    hen a condensate pump must be used. DO NOT discharge the condensate drain       
    lines into the metal drain pan. In a closed system, use a
    thermal expansion tank.
    See “Closed System/
    Thermal Expansion”
    section.
    6” Maximum 
    Air Gap Shut-off Valve
    (Cold) *Primary Condensate Drain (3/4” PVC)
    Tempered Water to Fixtures
    Optional Mixing Valve - Follow the Mixing 
    Valve’s Manufacturer’s Installation
    Instructions. (Set to 120°F / 48.8°C) Untempered Water Outlet
    Shut-off Valve (Hot)
    Union
    Drain Line 3/4” 
    ID Minimum
    Metal Drain Pan 2 1/2” 
    Depth Maximum and
    2 Inches wider than
    the water heater. Discharge Pipe
    (Do Not Cap or Plug) Temperature and 
    Pressure Relief Valve
    Union
    Drain
    Cold
    (Inlet) Hot
    (Outlet) Optional Heat Trap Piping
    1/2” Flexible
    Secondary
    Condensate
    Tubing
    Figure 4
    Union 
    						
    							6 Please note the following: 
    •  The system should be installed only with piping that is suitable for potable (drinkable) water such as copper, 
    CPVC, PEX or polybutylene. This water heater must 
    not be installed using iron piping or PVC water piping.
    •  Use only pumps, valves, or fittings that are compatible  with potable water.
    •  Use only full flow ball or gate valves. The use of valves  that may cause excessive restriction to water flow is 
    not recommended.  
    •  Use only 95/5 tin-antimony or other equivalent solder.  Any lead based solder must not be used.
    •  Piping that has been treated with chromates, boiler  seal, or other chemicals must not be used.
    •  Chemicals that may contaminate the potable water  supply must not be added to the piping system.
    Connecting the Condensate Pump 
    Optional Over fl ow Shut Off Switch 
    1.  Determine if you have a floor drain, if not a condensate 
    pump will be required.
    2.  Turn off power to the electrical wiring for the water  heater at the circuit breaker/fuse box.
    3.  Locate the white 18 AWG wire loop close to the drain  connections (Figure 5).
    4. 
    
    Cut the loop and strip insulation off of the two ends. 5.  Measure the distance from the condensate drain pan 
    cover to the condensate pump, and cut two 18 AWG or 
    larger wires to correct length and strip the insulation at 
    both ends of each wire (Figure 7). 
    6.  Remove the condensate drain pan cover by removing  the four screws, pull these two wires through the 
    grommet on the drain pan cover. Connect these two 
    wires to the two wires on the water heater using wire 
    nuts or other connectors. Reinstall the drain pan cover 
    and keep the connection joint inside of the cover.
    7.  Connect the free ends of the two wires to the shut off  switch on the condensate pump in accordance with the 
    condensate pump manufacturers recommendations 
    (Figure 7). 
    8.  Turn on electrical power to the water heater.
    9. Select the efficiency mode. After about 8 minutes  (the user interface module will display “-”, “--”, “---”\
     
    repetitively during this period), the heat pump will turn 
    on if the ambient temperature and water temperature 
    meet the heat pump requirement.
    10. 
    
    Test the operation of the shut off switch by unplugging 
    the condensate pump and filling the condensate 
    reservoir with water until the float switch opens the 
    circuit.
    11.  The heat pump should turn off and the error code “EoF”  will appear on the display screen.
    12.  Plug the condensate pump in and verify that the pump  operates and pumps the water out of the condensate 
    reservoir.
    13.  The error code on the display should clear and the heat  pump should operate after 8 minutes.
    Condensate Drain Line Installation
    The condensate drain lines consist of one 3/4 PVC line as 
    the primary condensate drain line and one 1/2 clear rubber 
    tubing for the condensate over flow. These condensate 
    lines are located on the upper right rear section of your 
    water heater. The lines should terminate a maximum of 
    six inches above an adequate drain. Do not discharge 
    the condensate drain lines into the metal drain pan. If no 
    floor drain is available or the drain is above the level of the 
    condensate line, a condensate pump should be installed. 
    These pumps are available from local distributors. 
    When installing the drain line, note the following:
    Figure 5
    Condensate Pump Wiring 
    Overflow Slot  Main Drain Connection 
    Condensate Drain 
    Access Cover 
    Condensate Pump Wiring 
    Loop 18 AWG-White
    (Loop Located Close to the Drain Connections)
    Red Black
    Approved Connectors
    Figure  6
    Wiring Diagram
    Overload
    Protection
    To 240v1 Phase
    Power supply
    Electrical
    Service ground
    L1 L2
    Circuit
    Breaker
    Ground
    Wire
    Green
    Figure 7
    Condensate Pump Wiring 
    Condensate Pump Wiring Loop 22 AWG - White
    (Loop Located Close to the Drain Connections)
    White Wires
    From Water Heater  Wires to Condensate 
    Pump Overflow Shut Off Switch
    (22 AWG or Larger) 
    						
    							7
    IMPORTANT: When making condensation connections 
    to the primary connection DO NOT over tighten. 
    Overtightening could crack or damage the condensate 
    drain pan.
    •  Plastic pipe or tubing must be used to connect the 
    condensate drain to a suitable drain or condensate 
    pump. 
    •  Condensate drain lines should be installed in  conditioned areas only. Install approved insulation on 
    the condensate drain lines to prevent condensation 
    from forming on the outside of the drain lines. 
    Condensation drain lines installed in areas that are 
    subject to freezing temperatures should be wrapped 
    with a nationally recognized/listed heat tape. Install per 
    manufacturer’s instructions. 
    •  Do not connect condensate drain lines with other drain  or discharge lines into a single (common) pipe or line. 
    Each line (condensate drain line, temperature and 
    pressure relief valve discharge pipe, etc) should be 
    independently run to an adequate drain.
    •  Slope the condensate drain lines toward the inside  floor drain or condensate pump.
    •  The condensate drain lines and connections to the  drain piping must comply with all local codes.
    •  Use appropriate fittings, primer and glue to cement the  condensate drain lines to the heat pump drain pan.
    •  If a condensate pump is installed it should shut off the  heat pump in the event the condensate pump fails or  
    the float switch in the pump activates. (See section 
    on Condensate Pump Overflow Shut Off Switch in the 
    Electrical Requirements section.)
    Closed System/Thermal Expansion
    Explosion Hazard
    If the temperature and pressure relief valve 
    is dripping or leaking, have a qualified 
    person replace it.
    Examples of a qualified person include:
    licensed plumbers, authorized electric 
    company personnel, and authorized service 
    personnel.
    Do not plug valve.
    Do not remove valve.
    Failure to follow these instructions can 
    result in death or explosion.
    WARNING
    Most public water systems in North America are required 
    to prevent water flowing from points of use (residences, 
    businesses, etc.) back into the supply system in order 
    to maintain water quality. To accomplish this, back flow 
    preventers such as check valves, are installed in the water 
    line going to each point of use. Typically the back flow 
    preventer will be installed at the water meter or inside a 
    building where the supply line enters the building. This 
    device allows water to flow into the residence but does 
    not allow it to flow back into the water supply. This creates 
    what is known as a “Closed System”. As water is heated 
    by the water heater, the water in the system attempts to 
    expand, but has nowhere to go resulting in an increase 
    in pressure. This increase in pressure in the system may 
    cause the temperature-pressure relief valve to open to 
    relieve the pressure. Water will drip from the temperature 
    and pressure relief valve. Premature tank failure will result 
    if this condition is not corrected. To prevent this condition, a 
    properly-sized thermal expansion tank should be installed 
    in the cold water supply to the water heater as shown in 
    Figure 4. Failure to install a properly sized expansion tank 
    in a closed system will void the warranty on the water 
    heater in the event of tank failure. It is important to follow 
    the thermal expansion tank manufacturers’ installation 
    instructions and to adjust the expansion tank pressure 
    to match the water supply pressure. Contact a plumbing 
    service agency or your retail supplier regarding the 
    installation of a thermal expansion tank.
    Figure 8
    Temperature and Pressure
    Relief Valve Installation
    Temperature and 
    Pressure Relief Valve
    Discharge Pipe
    (Do Not Plug or Cap)
    Drain Pan 2 1/2”
    Depth Maximum and 
    2” wider than the 
    water heater
    Drain Line 3/4”
    ID Minimum Drain 6” Maximum 
    Air Gap
    Temperature and Pressure 
    Relief Valve 
    						
    							8 For protection against excessive pressures and 
    temperatures, a temperature and pressure relief valve must 
    be installed in the opening marked “T
     & P RELIEF VALVE” 
    (Figure 8).
    To reduce the risk of excessive pressures and temperatures 
    in this water heater, install temperature and pressure relief 
    protective equipment required by local codes, but no less 
    than a combination temperature and pressure relief valve 
    certifi  ed by a nationally recognized testing laboratory that 
    maintains periodic inspection of the production of listed 
    equipment or materials, as meeting the requirements for 
    Relief Valves and Automatic Shutoff Devices for Hot Water 
    Supply Systems, ANSI Z21.22 - latest edition. This valve 
    must be marked with the maximum set pressure not to 
    exceed the marked maximum working pressure of the 
    water heater. Install the valve into an opening provided 
    and marked for this purpose in the water heater, and orient 
    it or provide tubing so that any discharge from the valve 
    exits only within 6 inches above drain, or at any distance 
    below, the structural  fl oor, and does not contact any live 
    electrical part. The discharge opening must not be blocked 
    or reduced in size under any circumstance. 
    IMPORTANT:  Only a new temperature and pressure relief 
    valve should be used with your water heater
     . Do not use an 
    old or existing valve as it may be damaged or not adequate 
    for the working pressure of the new water heater. Do not 
    place any valve between the relief valve and the tank.
    The Temperature & Pressure Relief Valve:   
    •  Shall not be in contact with any electrical part.
    • 
     Shall be connected to an adequate discharge line.
    •  Shall not be rated higher than  the working pressure   shown on the data plate of the water heater.
    The Discharge Line:
    •  Shall not be smaller than the pipe size of the relief   valve or have any reducing coupling installed in the 
    discharge line.
    •  Shall not be capped, blocked, plugged or contain     any valve between the relief valve and the end of the 
    discharge line.
    •  Shall terminate a maximum of six inches above a floor  drain or external to the building. In cold climates, it is 
    recommended that the discharge pipe be terminated at 
    an adequate drain inside the building.
    •  Shall be of material listed for hot water distribution.
    •  Shall be installed to allow complete drainage of both  the valve and discharge line.
    Temperature/Pressure Relief Valve 
    Insulation
    1.  Locate the temperature and pressure relief valve on the water heater, also known as a T&P relief valve (Figure 
    8).
    2.  Locate the slit running the length of the T&P relief valve  insulation.
    Figure 9   
    T&P Relief Valve Insulation 
    T&P Relief Valve
    T&P Relief Valve 
    Drain Line Manual Relief Lever
    T&P Relief Valve Insulation
    WARNING
    Electric Shock Hazard
    Disconnect power before 
    servicing.
    Replace all parts and panels 
    before operating.
    Failure to do so can result in 
    death or electrical shock.
     
       
     
    WARNING
    Fire Hazard
    Use 10 gauge solid copper 
    wire.
    Use a UL listed or 
    CSA approved strain relief. 
    Connect ground screw to 
    green             ground wire.
    Failure to do so can result in 
    death, fire, or electrical shock.
    3.  Spread the slit open and  fi t the insulation over the T&P 
    relief valve (Figure 9). Apply gentle pressure to the insu-
    lation to ensure that it is fully seated on the T&P Relief 
    Valve. Once seated, secure the insulation with duct tape, 
    electrical tape, or equivalent. 
    IMPORTANT: The insulation and tape must not block 
    the discharge opening or hinder access to the manual
      
    relief lever (Figure 9). Ensure a discharge pipe is in-
    stalled into the T&P valve discharge opening per the 
    instructions in this manual.
    Electrical Requirements 
    						
    							9
    If you lack the necessary skills required to properly install the 
    electrical wiring to this water heater
    
    , do not proceed but have a 
    quali fi ed electrician perform the installation.
    When making the electrical connections, always make sure:
    •  The electrical service provides 240 VAC to the water heater  for proper operation. DO NOT
      use 208 VAC.
    •  Wire sizes and connections comply with all applicable  codes or in the absence of local or state codes follow 
    NFPA-70, the National Electrical Code-current edition.
    •  Wiring enclosed in approved conduit (if required by local  codes).
    •  The water heater and electrical supply are properly   grounded.
    •  The electrical supply has the proper overload fuse or  breaker protection.
    Always reference the wiring diagram located on the water 
    heater for the correct electrical connections and  connect the 
    electrical supply to the water heater in accordance with local
      
    utility requirements and codes.
    When installing the electrical wiring to the water heater:
    1.  Although this water heater is equipped with “Dry Fire”  protection, be sure tank is completely filled with water
     , and 
    all air is purged from the tank before making any electrical 
    connections. See “Draining and Flushing Section”.
    2.  Turn off power to the electrical wiring for the water heater at  the circuit breaker/fuse box.
    3.  If metal conduit is used for the grounding conductor: 
    A.  The grounding electrode conductor shall be of copper, aluminum, or copperclad aluminum. The material shall 
    be of one continuous length without a splice or joint.
    B.  Rigid metal conduit, intermediate metal conduit,  or electrical, metallic tubing may be used for the
      
    grounding means if conduit or tubing is terminated in 
    fittings approved for grounding.
    C.  Flexible metal conduit or flexible metallic tubing shall  be permitted for grounding if all the following conditions 
    are met:
    •   The length in any ground return path does not 
    exceed 6 feet.
    •    The circuit conductors contained therein are 
    protected by overcurrent devices rated at 30 amperes.
    Figure 10
    Junction Box
    Power Supply
    Connector
    Black Wire 
    Red Wire Green
    Ground
    Wire
    1/2” Conduit
    Opening
    Green Ground Screw
    •    The conduit or tubing is terminated in fittings 
    approved for grounding.
    For complete grounding details and all allowable exceptions, 
    refer to the current edition of the National Electrical Code NFPA 
    70.
    4.  A standard 1/2 conduit opening has been made in the  water heater junction box for the conduit connections.
    5.  Use wire nuts and connect the power supply wiring to the  wires inside the water heaters junction box (Figure 10).
    6.  The water heater must be electrically grounded by the  installer. A green ground screw has been provided on the 
    water heaters junction box. Connect ground wire to this 
    location.
    7.  Replace the wiring junction box cover using the screw  provided. 
    8.  Turn on electrical power to the water heater.
    9.  Press the Efficiency button to set the operating mode.  NOTE: 
     The water heater will conduct a system diagnostic  
    (approximately 8 minutes) prior to returning to operation.
    10.  Once the diagnostic sequence has finished, the fan should  turn on.  
    NOTE: The heat pump’s fan will not turn on if the 
    incoming water temperature is less than 59°F / 15 °C and/
    or the ambient air temperature is above 120°F / 15 °C 
    or below   45°F / 7.2°C. Should the internal diagnostics 
    detect a problem with the heat pump, an error code will be
      
    displayed. 
    11.  Set the desired operational mode. For typical installations,  the Hybrid Mode offers the best combination of efficiency 
    and hot water delivery. For detailed descriptions of all 
    operational modes see “Adjusting the User Interface 
    Module/Operational Modes” section.
    Insulation Blankets
    The use of an insulation blanket on this water heater is not 
    needed or recommended. The purpose of an insulation 
    blanket is to reduce the standby heat loss encountered with 
    storage tank heaters. Your water heater meets or exceeds 
    the National Appliance Energy Conservation Act standards 
    with respect to insulation and standby loss requirements, 
    making an insulation blanket unnecessary. If an insulation 
    blanket is installed, make sure it does not block airflow into 
    or out of the compressor assembly. 
    						
    							10
    Water Heater Location
     
    □ Centrally located with the water piping system.
     
    □ The fl  
    ooring beneath the water heater must be able to 
    support the weight of the water heater when  fi lled with 
    water (Table 1).
     
    □ Located indoors (such as a basement or garage) 
    and in a vertical position. Sheltered from freezing 
    temperatures.
     
    □ Provisions made to shelter the area from water  
    
     
    damage. Metal drain pan installed and piped to an 
    adequate drain.
     
    □ Sufficient room to service the water heater.
     
    □ The water heater must have unrestricted airflow and 
    requires a minimum installation space of 700 cubic feet. 
    As an example, a room that has an eight foot tall ceiling 
    and is 10 feet long by 8-3/4 feet wide would contain 
    700 cubic feet.    
    NOTE: 
    This Heat Pump Water Heater may be located 
    within a required minimum  of 6” clearance from a 
    wall on the outlet side, however for future service 
    considerations a minimum clearance of 3 feet from 
    any obstruction on the back, left and right side is 
    recommended.
     
    □ The unit cannot be placed into any type of closet or 
    small enclosure, unless adequate provision is made for 
    air exchange (vented or louvered doors, etc.).
     
    □ The site location must be free from any corrosive 
    elements in the atmosphere such as sodium, sulfur
    
    , 
    fl  uorine, and chlorine. These elements are found 
    in aerosol sprays, detergents, bleaches, cleaning 
    solvents, air fresheners, paint, and varnish removers, 
    refrigerants, and many other commercial and 
    household products. In addition excessive dust and 
    lint may affect the operation of the unit and require 
    more frequent cleaning (See “Preventive Maintenance” 
    section).
     
    □ Ambient air temperature should be above 45°F / 
    7.2°C and below 120°F / 48.8°C. If the ambient air 
    temperature falls outside these upper and lower limits 
    the electrical elements will activate to meet the hot 
    water demand.
    Water System Piping
     
    □ Temperature and pressure relief valve properly    
    installed with a discharge pipe run to an adequate drain  
    and sheltered from freezing (Figure 8).
     
    □ All piping properly installed and free of leaks.
     
    □ Heater completely filled with water (See “Water Piping 
    System” section).
     
    □ Closed system pressure buildup precautions installed 
    (See “Closed System/Thermal Expansion” section).
     
    □ Mixing valve (when applicable) installed per 
    manufacturer’s instructions (See “Water Temperature 
    Regulation” section).
    Condensate Drain Line Installation
    INSTALLATION CHECKLIST
     
    □ Must be located with access to an adequate drain or 
    condensate pump.
     
    □ Condensate drain lines installed and piped to an 
    adequate drain or condensate pump (Figure 4).
    Electrical Connections
     
    □ This water heater requires a 240 VAC single phase 30 
    amp power supply. DO NOT use a 208 VAC service.
     
    □ Wiring size and connections comply with all applicable  
    codes or in the absence of local or state codes follow 
    NFPA-70, the National Electrical Code-current edition.
     
    □ Water heater and electrical supply are properly    
    grounded.
     
    □ Wiring enclosed in approved conduit (if required by 
    local codes).
     
    □ Proper overload fuse or circuit breaker protection 
    installed.
    Post Installation Review
     
    □ Understand how to use the User Interface Module to 
    set the various modes and functions (See “Adjusting 
    the User Interface Module/Operating Modes” section). 
     
    □ Hybrid Mode is the recommended Operating Mode. 
    Understand the various Operating Modes and which 
    mode may be best based on season, ambient 
    temperature, and usage (See “Operating Mode 
    Description” section). 
    Understand the importance of routine inspection/
    maintenance of the condensate drain pan and lines 
    (See “Inspection/Cleaning of the Condensate Drain 
    Pan & Condensate Drain Lines” section) .  This is to 
    help prevent any possible drain line blockage resulting 
    in the condensate drain pan overflowing. 
    IMPORT
    
    ANT: If water is coming from the overflow-
    slot of the condensate drain pan cover (Figure 11) this 
    indicates that both condensation drain lines may be 
    blocked. Immediate action is required.
     
    □ To maintain optimal operation, check, remove and 
    clean the air filter as needed(See “Air Filter Cleaning/
    Replacement” section).
     
    □ The Installation Instructions and Use & Care Guide 
    should be kept with the water heater for reference. 
    Figure 11
    Overflow-SlotDrain Pan Cover
    Primary Drain Secondary Drain 
    						
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