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AMT Datasouth Printer M7 User Guide

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    Page       of 73  61
    Country code  001 
    Clear flash memory No 
    Shift X 0 
    Shift Y 0 
    Gap sensor sensitivity 3 (Will be reset. Need to re-calibrate the gap) 
    Bline sensor sensitivity 2 (Will be reset. Need to re-calibrate the gap) 
    Language English 
    IP address DHCP 
     
     
    3.5.2 Mileage Info.
     
    Use this option to check the printed mileage (displayed in meter). 
     
    Service        1/3  Mileage:(m)   
     Initialization    
    > Mileage Info.  Labels: (pcs.)   
     Exit     
    						
    							
    Page       of 73  62
    4. Diagnostic Tool 
    The Diagnostic Utility is a toolbox that allo ws users to explore the printers settings 
    and status; change printer settings; download  graphics, fonts, and firmware; create 
    printer bitmap fonts; and to send additional  commands to the printer. Using this 
    convenient tool, you can explore the printe r status and settings and troubleshoot the 
    printer. 
     
    Note: This utility works with printer firmware V6.00 and later versions. 
     
    4.1 Start the Diagnostic Tool 
    1. Double click on the Diagnostic tool icon  to start the software. 
    2. There are four features (Printer C onfiguration, File Manager, Bitmap Font 
    Manager, Command Tool) included  in the Diagnostic utility. 
     
     
    Features tab 
    Printer functions  Interface
    Printer Status 
    Printer setup 
    						
    							
    Page       of 73  63
    4.2 Printer Function (Calibrate sensor, Ethernet setup, RTC setup…) 
     
    1. Select the PC interface  connected with bar code printer. 
    2. Click the “Function” button to setting. 
    3. The detail functions in the Printe r Function Group are listed as below. 
     
    FunctionDescription 
    Factory Default  Initialize the printer and restore the settings to factory default. 
    Dump Text  To activate the printer dump mode. 
    Configuration Page Print printer configuration. 
    RTC Setup  Synchronize printer Real Time Clock with PC. 
    Calibrate Sensor  Calibrate the sensor specified in the Printer Setup group media 
     sensor field. 
    Reset Printer  Reboot the printer. 
    Print Test Page  Print a test page. 
    Ignore AUTO.BAS  Ignore the downloaded AUTO.BAS program. 
     Ethernet Setup 
    Setup the IP address, subnet ma
    sk, gateway for the on board  
    Ethernet. 
     
    Note:  
    For more information about Diagnostic Tool,  please refer to the diagnostic utility quick start 
    guide in the CD disk  Utilities directory.   
    						
    							
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    5. Troubleshooting 
     
    5.1 Common Problems 
     
    The following guide lists the most common  problems that may be encountered when 
    operating this bar code printer.  If the printer still does not function after all suggested 
    solutions have been invoked, please contact  the Customer Service Department of your 
    purchased reseller or distributor for assistance. 
     
    Problem Possible Cause Recovery Procedure 
    Power indicator does 
     not illuminate  * The power cord is not properly  
    connected.  * Plug the power cord in printer and outlet. 
    * Switch the printer on. 
    Carriage Open
     
     
      * The printer carriage is open.  * Please close the print carriage. 
    No Ribbon
     
     
      * Running out of ribbon. 
    * The ribbon is installed incorrectly. 
    * Supply a new ribbon roll. 
    * Please refer to the steps in user’s manual to  
    reinstall the ribbon. 
    No Paper  
     
      * Running out of label. 
    * The label is installed incorrectly. 
    * Gap/black mark sensor is not  
    calibrated.   * Supply a new label roll. 
    * Please refer to the steps in user’s manual to  
    reinstall the label roll. 
    * Calibrate the gap/black mark sensor.  
    Paper Jam 
     
      * Gap/black mark sensor is not set  
    properly. 
    * Make sure label size is set properly. 
    * Labels may be stuck inside the   printer mechanism.  * Calibrate the gap/black mark sensor. 
    * Set label size correctly. 
    Take Label
     
     
       * Peel function is enabled.  * If the peeler module is installed, please remove the 
    label. 
    * If there is no peeler module in front of the printer,   please switch off the printer and install it. 
    * Check if the connector is plugging correctly. 
    UP:   Fwd. 
    DOWN: Rev. 
    MENU: Exit   * Cutter jam. 
    * There is no cutter installed on the  
    printer. 
    * Cutter PCB is damaged.  * If the cutter module is installed, please press UP or 
    DOWN key to rotate the cutter up or down to make  
    the knife back to the right position. 
    * Remove the label. 
    * Make sure the thickness of label is less than   200 g/m2 (for regular cutter) or 300 g/m2 (for heavy 
    duty cutter). 
    * Replace a cutter PCB.  
    						
    							
    Page       of 73  65
    Not Printing 
    * Cable is not well connected to serial  
    or USB interface or parallel port. 
    * The serial port cable pin configuration 
    to pin connected.  * Re-connect cable to interface. 
    * If using serial cable, 
    - Please replace the cable with pin to pin connected. 
    - Check the baud rate setting. The default baud rate  
    setting of printer is 9600,n,8,1. 
    * If using the Ethernet cable, 
    - Check if the Ethernet RJ -45 connector green LED  
    is lit on.. 
    - Check if the Ethernet RJ -45 connector amber LED  
    is blinking. 
    - Check if the printer gets the IP address when using  DHCP mode. 
    - Check if the IP address is correct when using the   static IP address. 
    - Wait a few seconds let the printer get the   communication with the server then check the IP  
    address setting again. 
    * Chang a new cable. 
    * Ribbon and media are not compatible. 
    * Verify the ribbon-inked side.  
    * Reload the ribbon again. 
    * Clean the printhead. 
    * The print density setting is incorrect. 
    * Printhead’s harness connector is not well connected  with printheat. Turn off the printer and plug the  
    connector again. 
    * Check if the stepping motor is plugging in the right   connector. 
    * Check your program if there is a command PRINT  
    at the end of the file and there must have CRLF at  the end of each command line. 
    Memory full 
    ( FLASH / DRAM )  * The space of FLASH/DRAM is full.  * Delete unused files in the FLASH/DRAM. 
    * The max. numbers of file of DRAM is 50 files. 
    * The max. user addressable memory space of DRAM i
    * The max. numbers of file of FLASH is 256 files. 
    * The max. user addressable memory space of  
    FLASH is 2560 KB for M7 and 6656KB for  
    M7  PLUS  . 
    SD card is unable to 
     use  * SD card is damaged. 
    * SD card doesn’t insert correctly. 
    * Use the non-approved SD card  
    manufacturer.  * Use the supported capacity SD card. 
    * Insert the SD card again. 
    * The supported SD card spec. 
    - 128MB 
    - 256MB 
    - 512MB 
    - 1GB 
    - 4GB SDHC CLASS 6 
    * Approved SD card manufacturers; SanDisk,  
    Transcend  
    						
    							
    Page       of 73  66
    PS/2 port does not 
    work  * Did not turn off power prior to plug in
     the PS/2 keyboard. 
    * PS/2 keyboard is damaged. 
    * PS/2 keyboard doesn’t plug-in  
       correctly. 
    * There is no BAS file in the printer.  * Turn off printer power prior to plug in the PS/2 
     keyboard . 
    * Plug the PS/2 keyboard again. 
    * Make sure the keyboard is fine. 
    * Make sure if there is any BAS file downloaded into pri
    Poor Print Quality  * Ribbon and media is loaded  
       incorrectly 
    * Dust or adhesive accumulation on the 
    head. 
    * Print density is not set properly. 
    * Printhead element is damaged. 
    * Ribbon and media are incompatible. 
    * The printhead pressure is not set  
       properly.  * Reload the supply. 
    * Clean the printhead. 
    * Clean the platen roller. 
    * Adjust the print density and print speed. 
    * Run printer self-test and check the print head test 
       pattern if there is dot missing in the pattern. 
    * Change proper ribbon or proper label media. 
    * Adjust the printhead pressure adjustment knob. 
    - If the left side printout is too light, please adjust the  
    left side pressure adjustment knob to the higher 
    index (higher pressure). If the pressure adjustment 
    knob has been adjust to index “5” and the poor print
    quality is still at the left side of the printout, please 
    adjust the pressure adjustment knob to index “1”  
    and use the Z-axis adjustment knob to fine tune the 
    pressure. 
    - If the right side printout is too light, please adjust the r
    pressure adjustment knob to the higher index 
    (higher pressure) to improve the print quality. 
    * If the label thickness is more than 0.22 mm, the print 
    q
    might be not good enough, please adjust the heater 
    line adjustment screw counter clockwise to get the 
      best print quality. 
    * The release lever does not latch the printhead 
    properly. 
    LCD panel is dark  
    and keys are not  
    working  * The cable between main PCB and 
     LCD panel is loose.  * Check if the cable between main PCB and LCD is 
    secured or not. 
    LCD panel is dark but 
    the LEDs are lit  * The printer initialization is 
    unsuccessful.  * Turn OFF and ON the printer again. 
    * Initialize the printer.  
    						
    							
    Page       of 73  67
    LCD panel is dark and 
    LEDs are lit on, but 
    The label is feeding 
    forward  * The LCD panel harness connector 
    is loose.  * The LCD panel harness connector is plugged 
    upside down. 
    Ribbon encoder 
    sensor doesn’t work  * The ribbon encoder sensor 
    connector is loose.  * Fasten the connector. 
    Ribbon end sensor 
     doesn’t work * The connector is loose. 
    * The ribbon sensor hole is covered 
       with dust. 
    * Check the connector. 
    * Clear the dust in the sensor hole by the blower. 
    Peel sensor is not 
    working * Peel sensor is not located on the 
      correct position. 
    * The connector is loose.  * Make sure that the media goes through the Peel 
       sensor. 
    * Plug the connect cable correctly. 
    Cutter is not working 
    * The connector is loose.  * Plug in the connect cable correctly. 
    Label feeding is not 
    stable (skew) when 
    printing * The media guide does not touch the 
       edge of the media.  * If the label is moving to the right side, please move 
       the label guide to left. 
    * If the label is moving to the left side, please move 
       the label guide to right.  
    						
    							
    Page       of 73  68
    Skip labels when 
    printing  * Label size is not specified properly. 
    * Sensor sensitivity 
    is not set properly. 
    * The media sensor is covered with 
      dust.  * Check if label size is setup correctly. 
    * Calibrate the sensor by Auto Gap or Manual Gap 
      options.  
    * Clear the GAP/Black mark sensor by blower. 
    The printing position 
    of small label is 
     incorrect * Media sensor sensitivity is not set 
    properly. 
    * Label size is incorrect. 
    * The parameter Shift Y in the LCD 
    menu is incorrect. 
    * The vertical offset setting in the 
      driver is incorrect.  * Calibrate the sensor sensitivity again. 
    * Set the correct label size and gap size. 
    * Press [MENU] 
    
    						
    							
    Page       of 73  69
    5.2 Mechanism Fine Adjustment to Avoid Ribbon Wrinkles 
     
    This printer has been fully tested before delivery. There should be no ribbon 
    wrinkle presented on the media for general -purpose printing application. Ribbon 
    wrinkle is related to the media thickne ss, print head pressure balance, ribbon film 
    characteristics, print darkness setting… etc. In case the ribbon wrinkle happens, 
    please follow the instructions bel ow to adjust the printer parts.
     
     
    Adjustable 
    Printer 
    Parts 
     
    Symptom 
    1. Wrinkle happens from label  lower left to upper right 
        direction ()   2. Wrinkle happens from label lower right 
        to upper left direction () 
     Wrinkle 
     Example 
      
     
       
         
     
    Feed direction
    Ribbon guide plate 
    Print head pressure 
    adjustment knob 
    Z-axis mechanism 
    adjustment knob  
    						
    							
    Page       of 73  70
    Adjust the print head  pressure adjustment knob  
     
      
    The print head pressure adjustment knob has 5 levels of settings.  
    Clockwise direction adjustment is to increase the print head  
    pressure. Counter Clockwise adjustment can decrease the print  
    head pressure. If the wrinkle on the label starts from the lower left  
    side to upper right side, please do following adjustment. 
     
    1. Decrease the right side print head pressure adjustment knob  
    setting 1 level per each adjustment then print the label again to  
    check if wrinkle is gone. 
     
    2. If the right side print head adjustment knob setting has been set  
    to index 1 (the lowest pressure index), please increase the left side  
    print head pressure. 
     
    3. If the left side print head adjustment knob setting has been set to 
    5 (the highest pressure index) the wrinkle can’t be avoid, please  
    rotate the both knobs back to setting 1 then rotate the Z-axis 
    mechanism adjustment knob clockwise for a few degrees and print  
    again for fine tune the print head pressure distribution. 
     
     
      
    Note for step 3: 
     
    *Factory default setting, the Z-axis knob is rotated counter clockwise 
    to the end of thread. 
    *Turn the Z-axis mechanism adjustment knob clockwise until you  
    feel the knob touch the mechanism for the first adjustment. 
    * If the wrinkle is still there, pl ease turn the Z-axis mechanism  
    adjustment knob clockwise about 1/4 circle each time for adjustment 
    * If the winkled direction is change from  to  by adjusting the  
    Z-axis mechanism adjustment knob , please turn the Z axis  
    mechanism adjustment knob counter  clockwise to avoid the wrinkle. 
      Adjust the print head pressure adjustment 
    knob 
     
     
     
    The print head pressure adjustment knob 
    has 5 levels of settings. Clockwise  
    Direction adjustment is to increase the  
    print head pressure. Counter Clockwise  
    adjustment can decrease the print head  
    pressure. If the wrinkle on the label starts 
    from the lower right side to upper left  
    side, please do following adjustment. 
     
    1. Decrease the left side print head  
    pressure adjustment knob setting 1 level 
    per each adjustment then print the label  
    again to check if wrinkle is gone. 
     
    2. If the left side print head adjustment  
    knob level has been set to index 1 (the  
    lowest index), please increase the right  
    side print head pressure. 
     
    Right knob
    Left knob 
    Right knob
    Left knob 
    Z axis mechanism 
    adjustment knob  
    						
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