Anaheim Stepper AA2876 Users Guide
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AA2876 PULSE GENERATOR • Linear Ramping • Adjustable Base and Max Speeds • Remote Max Speed Pot • Low and High Speed Ranges • Independent Acceleration and Deceleration Adjustments • Open Collector Pulse Output • VCO Input AA2876-1 STANDALONE PULSE GENERATOR WITH SPECIAL BRACKET AS SHOWN IN FIGURE 3. DPS32PG1 3.5A OPEN FRAME DRIVER W/ PULSE GENERATOR DPD72PG1 7A DRIVER PACK WITH PULSE GENERATOR GENERAL DESCRIPTION The AA2876 is a linear ramping pulse gener ator (PG) designed to be used with Anaheim Automations Step Motor Drivers. It has adjustable BASE and MAX speeds and independent adjustm ents for acceleration (ramping up) and deceleration (ramping down). SPEED RANGES The AA2876 has an adjustable BASE speed (starting speed) and an adjustable MAX speed (running speed). There are two speed ranges that are jumper selectable, on JP1. For the low speed range, the BASE speed can be adjusted from 50 pulses/sec to 500 pulses/sec and the MAX speed can be adjusted from 50 p\ ulses/sec to 5,000 pulses/sec. For the high speed range, the BASE speed can be adjusted from 200 pulses/sec to 2,000 pulses/sec a\ nd the MAX speed can be adjusted from 200 pulses/sec to 20,000 pulses/sec. Note: it is possible to have a MAX\ speed that is lower than the BASE speed. The BASE speed potentiometer is on-board; the MAX speed potenti\ ometer is external (mounted on bracket). LIMITING THE MAX SPEED In some applications, it may be necessary to limit the MAX speed so that the operator does not run the machine o\ r system too fast. Potentiometer R31 can be adjusted to limit the top speed. Please note that this only affects the MAX speed; the BASE speed is unaffected. RAMPING There are separate adjustments for acceleration and deceleration . The ramp times are adjustable from 50 milliseconds to 1.0 seconds. This is the time it takes to ramp from the lowest BASE spe\ ed to the highest MAX speed. In terms of acceleration units, the accel/decel rates are adjustable from 5,000 to 100,000 steps/s 2 on the low speed range and 20,000 to 400,000 steps/s2 on the high speed range. PULSE OUTPUT The clock pulse output is an open collector type output t hat can sink up to 100mA. When the AA2876 is used with Anaheim Automation drivers, the drivers must be c onfigured for negative going (pulled up) clock inputs. POWER REQUIREMENTS There are three ways to power the AA2876 pulse generator. It may be pow\ ered by an AC voltage (9-12VAC), an unregulated DC voltage (8-15VDC), or by a regulated +5VDC (see specifications). When the AA2876 is used with Anaheim Automation Driver Packs or transformers, the easiest way to supply power to the AA2876 is by connecting the orange logic windings of the transformer to the AC inputs of the AA2876. This voltage is typically around 10 VAC. #L010009

+5VDC OUTPUT Pin 3 of TB2 can be used as a power input; but when t he AA2876 is powered by an AC voltage or unregulated DC voltage, this terminal can be used as a regulated +5VDC output capable of supplying other devices or circuits with a maximum of 1.0 Amps. The actual amount of current that may be drawn from this output depends on the magnitude and stiffness of the AC voltage or unregulated DC voltage. When loading this outpu t, the unregulated DC voltage (pin 1, TB2) must NOT drop below 8VDC. Up to 1.0 amps may be drawn from this output as long as the unregulated DC voltage does not drop below 8VDC. INPUTS (See operating modes) STOP/RUN - When this input is open or logic 1, the PG is stopped and will not output any pulses. When this input is pulled low to a logic 0, the PG will output pulses at the BASE speed r\ ate if the BASE/MAX input is left open, or logic 1. If both the STOP/RUN and the BASE/MAX inputs are at a logic 0, the PG will ram\ p up and output pulses at the MAX speed rate. This input is only used in the Two-input operation. BASE/MAX - This input has two functions. In the Two-input operat ion, this input selects either BASE speed (logic 1) or MAX speed (logic 0). When this input changes, the PG will ramp from\ one speed to the other. In the Single-input operation, this input is used to start and stop the PG (logic 1=stop, logic 0=run). Upon starting, the PG will start running at BASE speed but immediately ramp up to the MAX speed and keep running at the Max speed while this input is logic 0. When this input goes back to logic 1 , the p.g. will either stop immediately, or it will ramp down a nd stop when it reaches BASE speed (depending on JP2 setting). With Single-input operation, the PG only uses BASE speed as a starting speed; it cannot run at BASE speed for a while. The S\ TOP/RUN input is NOT used with Single-input operation. VCO IN - A voltage (0 to 5Vdc) can be fed into this input instead of using t\ he MAX speed remote POT. The AA2876 will produce a frequency that is proportional to the voltage on this i nput. To use this input, the BASE/MAX input must be pulled to a logic 0 and the MAX Speed POT disconnected. Please note that the\ PG will start at BASE speed (set by the BASE speed POT) and ramp to the frequency determined by the voltage fed into the VCO Input. In m\ ost cases, it is best to set the BASE speed POT to the lowest setting when using the VCO Input.

OPERATING MODES 1. TWO INPUT OPERATION - see Ramp Profile 1. A. STOP/RUN is pulled low; Start at BASE speed and run for a while at BASE speed B. BASE/MAX is pulled low; Ramp up to MAX speed C. Both inputs are still low; MAX speed is reached (keep running at MAX speed) D. BASE/MAX input is let go, or pulled high and STOP/RUN is still low; Ramp down to BASE speed E. STOP/RUN is still low; BASE speed is reached F. STOP/RUN input is let go, or pulled high; STOP 2. SINGLE INPUT OPERATION W/ NO RAMPING DOWN* see Ramp Profile 2. A. BASE/MAX input is pulled low; Start at BASE speed and immediately ramp up to MAX speed B. BASE/MAX input is still low; MAX speed is reached C. BASE/MAX input is let go, or pulled high; STOP immediately Note: In this mode, the PG still ramps down internally even though pulses stop; so, before starting again, the operator must allow sufficient time for the PG to ramp back down to BASE speed. Also, the decel adjustment should be set for the fastest ramp down. 3. SINGLE INPUT OPERATION W/ RAMPING DOWN * see Ramp Profile 3. A. BASE/MAX input is pulled low; Start at BASE speed and immediately ramp up to MAX speed B. MAX speed is reached C. BASE/MAX input is let go or pulled high; Ramp down D. Automatically stop when BASE speed is reached. * NOTE: With single input operation, jumper JP2 is used to select RAMPING DOWN, or NO RAMPING DOWN.

FUNCTION JP1 JP2 Speed and Ramp Options Function JP1 JP2 Low Speed Range 1-2 ----- High Speed Range 2-3 ----- Ramp Up Only ----- 2-3 Ramp Up and Down ----- 1-2 TERMINAL FUNCTION TB1 Terminals Terminal Function 1 9-12 VAC INPUT 2 9-12 VAC INPUT TERMINAL FUNCTION TB2 Terminals Terminal Function 1 +12V UNREG INPUT 2 0VDC 3 +5VDC 4 CLOCK OUT 5 VCO IN 6 STOP/RUN 7 BASE/MAX SPECIFICATIONS POWER REQUIREMENTS The AA2876 has provisions for the following power supply inputs: 9-12VAC @ 30mA - pins 1 & 2, TB1 8-15VDC unregulated@ 30mA - pin 1, TB2 +5VDC regulated @ 30mA - pin 3, TB2 0VDC reference - pin 2, TB2 BASE/MAX Input: pin 7, TB2 (10k ohm pullup) Base speed - Logic 1 or open Max speed (single input running) - Logic 0 STOP/RUN Input: pin 6, TB2 (10k ohm pullup) Stop - Logic 1 or open Run - Logic 0 VCO Input: pin 5, TB2 0 to 5Vdc Input Impedance: 1Meg Ohm PULSE OUTPUT: pin 4, TB2 Open collector, sink 100 mA Standoff 50 Vdc SPEED RANGES, approximate: Low: BASE SPEED 50 - 500 pulses/sec MAX SPEED 50 - 5,000 pulses/sec High: BASE SPEED 200 - 2,000 pulses/sec MAX SPEED 200 - 20,000 pulses/sec RAMP TIMES: time to ramp from lowest BASE to highest MAX 50 milliseconds to 1.0 seconds ACCELERATION/DECELERATION RATES: 5,000 - 100,000 pulses/s 2 for the Low speed range 20,000 - 400,000 pulses/s2 for the High speed range POWER SUPPLY OUTPUTS +5VDC output: 1.0 Amps absolute maximum * (see paragraph on +5VDC OUTPUT) +12VDC unregulated output: 1.5 Amps maximum * * No more than 1.5A total can be drawn from both of these outputs simultaneously. April 15, 1997