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Briggs & Stratton Engine 100000 Operating And Maintenance Manual

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    							Operating & Maintenance Instructions
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    BRIGGSandSTRATTON.com Copyright Briggs & Stratton Corporation
    Milwaukee, Wisconsin 53201 U.S.A.Form No. MS-3734-3/07
    Printed in U.S.A.
    Model 100000DOV 
    Extended Life SeriesSeries 700 
    						
    							Fig. 2
    Fig. 3
    Fig. 1
    4
    1
    3
    2
    7
    5
    6
    8
    9
    10
    
    
    
     
    
    Fig. 4
    
    
    
    
     
    						
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    1
    Note: (This note applies only to engines used in the U.S.A.) Maintenance, replacement or repair of the emission control devices and systems may be performed
    by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton
    warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
    ENGINE COMPONENTSFig. 1
    1Oil fill and dipstick
    2Rewind rope handle
    3Fuel fill cap
    4Air cleaner
    5Speed control lever, if equipped
    6Oil drain plug (located at the bottom of engine)
    7Primer bulb
    8Spark plug
    9Muffler
    10Engine Model / Type / Code number
    Record your engine
     Model, Type and Code numbers here for future use.
    Record your date of purchase here for future use.
    GENERAL INFORMATION
    In the state of California, the Model 100000 engines covered in this manual are certified by
    the California Air Resources Board to meet emissions standards for 125 hours. Such
    certification does not grant the purchaser, owner or operator of this engine any additional
    warranties with respect to the performance or operational life of this engine. This engine is
    warranted solely according to the product and emissions warranties stated elsewhere in this
    manual.
    Note:For practical operation, the horsepower loading should not exceed 85% of rated horse‐
    power. Engine power will decrease 3‐1/2% for each 1,000 feet (300 meters) above sea level and
    1% for each 10° F (5.6° C) above 77° F (25° C). It will operate satisfactorily at an angle up to 15°.
    Refer to the equipment operator manual for safe allowable operating limits on slopes.
    SAFETY SPECIFICATIONS
    This manual contains safety information to make you aware of
    the hazards and risks associated with engines, and how to avoid
    them. Because Briggs & Stratton does not necessarily know what equipment this engine
    will power, it is important that you read and understand these instructions and the
    instructions for the equipment this engine powers.
    The engine exhaust from this product contains chemicals known to the State of
    California to cause cancer, birth defects, or other reproductive harm.
    WARNING
    WARNING
    Briggs & Stratton does not approve or authorize the use of these engines on 3‐wheel All
    Terrain Vehicles (ATVs), motor bikes, fun/recreational go‐karts, aircraft products or
    vehicles intended for use in competitive events. Use of these engines in such
    applications could result in property damage, serious injury (including paralysis), or
    even death.
    Symbols Associated with this Engine
    Explosion
    Toxic Fumes Shock
    Hot Surface KickbackFire
    Moving Parts
    On Off Read Operator's Manual
    Stop
    Fuel
    Open ChokeSafety Alert
    Oil
    Full / Closed Choke
    Slow
    Fast
    Hazardous Chemical
    A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate
    the likelihood and the potential severity of injury. In addition, a hazard symbol may be used
    to represent the type of hazard.
    DANGER indicates a hazard which, if not avoided, will result in death or serious
    injury.
    WARNING indicates a hazard which, if not avoided, could result in death or
    serious injury.
    CAUTION indicates a hazard which, if not avoided, might result in minor or
    moderate injury.
    CAUTION
    , when used without the alert symbol, indicates a situation that could
    result in damage to the engine.
    Engines give off carbon monoxide, an odorless, colorless, poison gas.
    Breathing carbon monoxide can cause nausea, fainting or death.
    •Start and run engine outdoors.
    •Do not start or run engine in enclosed area, even if doors or windows are open.
    WARNING
    Starting engine creates sparking.
    Sparking can ignite nearby flammable gases.
    Explosion and fire could result.
    •If there is natural or LP gas leakage in area, do not start engine.
    •Do not use pressurized starting fluids because vapors are flammable.
    WARNING 
    						
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    2
    Gasoline and its vapors are extremely flammable and explosive.
    Fire or explosion can cause severe burns or death.
    WHEN ADDING FUEL
    •Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
    •Fill fuel tank outdoors or in well‐ventilated area.
    •Do not overfill fuel tank.
    •Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition
    sources.
    •Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if
    necessary.
    WHEN STARTING ENGINE
    •Make sure spark plug, muffler, fuel cap and air cleaner are in place.
    •Do not crank engine with spark plug removed.
    •If fuel spills, wait until it evaporates before starting engine.
    •If engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank
    until engine starts.
    WHEN OPERATING EQUIPMENT
    •Do not choke carburetor to stop engine.
    WHEN TRANSPORTING EQUIPMENT
    •Transport with fuel tank EMPTY.
    WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK
    •Store away from furnaces, stoves, water heaters or other appliances that have pilot
    light or other ignition source because they can ignite gasoline vapors.
    WARNING
    Rapid retraction of starter cord (kickback) will pull hand and arm
    toward engine faster than you can let go.
    Broken bones, fractures, bruises or sprains could result.
    •When starting engine, pull cord slowly until resistance is felt, then pull rapidly.
    •Direct coupled equipment components such as, but not limited to, blades,
    impellors, pulleys, sprockets, etc., must be securely attached.
    WARNING
    Rotating parts can contact or entangle hands, feet, hair, clothing, or
    accessories.
    Traumatic amputation or severe laceration can result.
    •Operate equipment with guards in place.
    •Keep hands and feet away from rotating parts.
    •Tie up long hair and remove jewelry.
    •Do not wear loose‐fitting clothing, dangling drawstrings or items that could become
    caught.
    WARNING
    Unintentional sparking can result in fire or electric shock.
    Unintentional start‐up can result in entanglement, traumatic amputation, or
    laceration.
    BEFORE PERFORMING ADJUSTMENTS OR REPAIRS
    •Disconnect spark plug wire and keep it away from spark plug.
    WHEN TESTING FOR SPARK
    •Use approved spark plug tester.
    •Do not check for spark with spark plug removed.
    WARNING
    •Allow muffler, engine cylinder and fins to cool before touching.
    •Remove accumulated combustibles from muffler area and cylinder area.
    •Install and maintain in working order a spark arrester before using equipment on
    forest‐covered, grass‐covered, brush‐covered unimproved land. The state of
    California requires this (Section 4442 of the California Public Resources Code).
    Other states may have similar laws. Federal laws apply on federal land.
    WARNING
    Running engines produce heat. Engine parts, especially muffler, become
    extremely hot.
    Severe thermal burns can occur on contact.
    Combustible debris, such as leaves, grass, brush, etc. can catch fire.
    OIL RECOMMENDATIONS
    CAUTION: 
    Engine shipped from Briggs & Stratton without oil. Before starting engine, fill with oil. Do not
    over‐fill.
    •Use a high quality motor oil.
    •Do not use special additives. Do not mix oil with gasoline.
    •Choose a viscosity according to average temperature such as SAE 30 weight oil, see
    chart below.
    °C‐30°F‐20 020 40 60 80 100
    ‐20 ‐10 0 10 20 30 40
    *
    **
    32
    CAUTION:
    * Air cooled engines run hotter than automotive engines. The use of
    non‐synthetic multi‐viscosity oils (5W‐30, 10W‐30, etc.) in temperatures above
    40° F (4° C) will result in higher than normal oil consumption. When using a
    multi‐viscosity oil, check oil level more frequently.
    ** 30 weight oil, if used below 40° F (4° C), will result in hard starting and possible
    engine bore damage due to inadequate lubrication.
    OIL CAPACITY
    •Engine holds approximately 0.61 liter (20 oz).
    Fig. 2  OIL PROCEDURE
    •Check oil level before every use and after every eight (8) hours of continual use.
    1. Place engine level and clean around oil fill .
    2. Remove dipstick, wipe with clean cloth , insert and tighten down again . Remove
    dipstick and check oil level. Oil should be at FULL mark . If oil is required, add slowly .
    Recheck oil level on dipstick .
    3.Do not over fill. Overfilling with oil may cause smoking, hard starting, spark plug fouling,
    and oil saturation of air filter. Drain out excess, if oil level is over FULL mark on dipstick.
    4. Tighten dipstick firmly before starting engine.
    FUEL RECOMMENDATIONS
    Use clean, fresh, lead‐free gasoline with a minimum of 85 octane. Leaded gasoline may be
    used if it is commercially available and if unleaded is unavailable.
    In U.S.A. leaded gasoline may not be used. Some fuels, called oxygenated or reformulated
    gasolines, are gasolines blended with alcohols or ethers. Excessive amounts of these
    blends can damage the fuel system or cause performance problems. If any undesirable
    operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
    This engine is certified to operate on gasoline. Exhaust Emission Control System: EM
    (Engine Modifications).
    Do not use gasoline which contains Methanol. Do not mix oil with gasoline.
    Before refueling, allow engine to cool 2 minutes.
    WARNING
    Fig. 3ADDING FUEL
    Clean around fuel fill  before removing cap. Fill tank to approximately 1 inch below top of
    neck  to allow for fuel expansion. Be careful not to overfill. 
    						
    							GB
    3
    Fig. 4Fresh Start FUEL CAP
    Your engine may be equipped with a Fresh Start fuel cap .
    Fresh Start fuel cap is designed to hold a cartridge  which contains fuel stabilizer. Fuel
    stabilizer is essential in engines stored over 30 days to prevent gum from forming in fuel
    system or on essential carburetor parts.
    1. Place silver foil seal end of cartridge into fuel cap. 
    2. Press to “snap” cartridge into place. 
    3. Remove the white tab to expose membrane. 
    4. Reinstall fuel cap on engine fuel tank. 
    5. Check periodically - if empty, remove and replace.
    6. Store unopened cartridges in a cool, dry, well‐ventilated area. Keep open cartridge in fuel
    cap, and fuel cap closed on fuel tank when not in use.
    •IF SWALLOWED, call physician immediately. Do not induce vomiting. If inhaled,
    remove to fresh air. In case of eye or skin contact, flush with water for 15 minutes.
    •Store unopened cartridges in a cool, dry, well‐ventilated area. Keep open cartridge
    in fuel cap, and fuel cap closed on fuel tank when not in use.
    ** Fuel stabilizer contains: 2,6‐di‐tert‐butylphenol (128‐39‐2) and aliphatic petroleum
    distillate (64742‐47‐8).In case of emergency, contact a physician immediately and call 1‐800‐424‐9300 for
    material safety information.
    DANGER
    Fresh Start® fuel cap cartridge contents are HARMFUL OR FATAL IF
    SWALLOWED.
    Avoid contact to eyes, skin, or clothing. Do not take internally. Avoid
    breathing the mist or vapor. Overexposure to eyes or skin can cause
    irritation.
    KEEP STABILIZER OUT OF THE REACH OF CHILDREN. Fuel stabilizer is
    a hazardous chemical.**
    BEFORE STARTING
    Always keep hands and feet clear of equipment moving parts.
    WARNING
    Do not use a pressurized starting fluid. Vapors are flammable.
    WARNING
    •Start, store and fuel equipment in level position.
    •Check oil level.
    Engine models vary. There are three variations to choose before starting your engine. How
    your engine is equipped will determine which steps to follow. The variations are ReadyStart
    where the engine has only a throttle control, Primer equipped which means your engine
    does not have a choke control, and Standard starting where your engine is equipped with
    both primer and choke control. Know your engine before starting.
     EQUIPPED ENGINESFig. 5
    1. Move throttle control to FAST  position. (if equipped)
    2. See STARTING section.
    PRIMER EQUIPPED ENGINE
    1. Move throttle control to FAST  position.
    2. Locate the primer bulb  and push firmly 5 times the FIRST TIME you start a new engine.
    For all future starts push primer bulb 3 times. Pressing the primer too many times can
    flood the engine with fuel, and the engine may not start.
    Note:If engine stopped because it ran out of fuel, refuel engine and push primer bulb 3 times
    .
    Priming is usually unnecessary when restarting a warm engine. However, cool weather may re‐
    quire priming to be repeated.
    3. See STARTING section.
    Fig. 6STANDARD ENGINE
    1. Open fuel shut‐off valve1/4 turn, if equipped. 
    2. Move throttle control to FAST or START position, if equipped. 
    3. Move choke to RUN position, if equipment has this control.4. Locate the primer bulb  and push firmly 5 times the FIRST TIME you start a new engine.
    For all future starts push primer bulb 3 times. Pressing the primer too many times can
    flood the engine with fuel, and the engine may not start.
    Note:If engine stopped because it ran out of fuel, refuel engine and push primer bulb 3 times
    .
    Priming is usually unnecessary when restarting a warm engine. However, cool weather may re‐
    quire priming to be repeated.
    5. See STARTING section.
    STARTINGFig. 7
    REWIND STARTER
    1. Close safety brake control handle  on equipment with this feature. Slowly pull cord 
    until you feel resistance, then pull quickly. Repeat if necessary. When engine starts,
    operate with throttle in FAST position.
    2. If engine does not start after 3 pulls, push primer bulb 3 times and pull starter again.
    3. Repeat if necessary with choke (if equipped) in RUN position and throttle in FAST.
    4. When engine starts, operate in FAST position.
    ELECTRIC START, IF EQUIPPED
    1. If equipment manufacturer has supplied battery, charge it before trying to start engine, as
    equipment manufacturer recommends.
    2. Turn key to START.
    3. Repeat if necessary with choke (if equipped) in RUN position and throttle in FAST.
    4. When engine starts, operate in FAST position.
    Note:Use short starting cycles (15 seconds/ minute) to prolong starter life. Extended cranking
    can damage starter motor.
    STOPPING
    Engine models vary. If equipped, follow one or more of the steps listed.
    1. Release safety brake control handle.
    2. Move throttle control to STOP.
    3. Push stop switch to OFF.
    4. Close fuel shut‐off valve.
    CAUTION: DO NOT move choke control to CHOKE position to stop engine. Backfire or
    engine damage may occur.
    MAINTENANCEFig. 8
    Regular maintenance improves performance and extends engine life. More frequent service
    is required when operating in adverse conditions.
    To prevent accidental starting, remove spark plug wire  and keep it away from spark
    plug before servicing. Do not strike the flywheel with hammer or hard object. If done,
    the flywheel may shatter during operation. Do not tamper with links or other parts to
    increase engine speed.
    WARNING
    If engine must be tipped to transport equipment or to inspect or remove grass, keep
    spark plug side of engine UP . Start, store and fuel equipment in level position.
    CAUTION 
    						
    							GB
    4
    Follow the hourly or calendar intervals, whichever occur first. More frequent
    service is required when operating in adverse conditions noted below.
    First 5 Hours
    Change oil
    Every 5 Hours or Daily
    Check oil level
    Clean around muffler
    Clean around finger guard
    Every 25 Hours or Every Season
    Change oil if operating under heavy load or high ambient temperature
    Service air cleaner Oil Foam element *
    Every 50 Hours or Every Season
    Change oil
    Inspect spark arrester, if equipped
    Every 100 Hours or Every Season
    Replace spark plug
    Clean cooling system*
    *Clean more often under dusty conditions, or when airborne debris is present or after
    prolonged operation cutting tall, dry grass.
    CHANGING OILFig. 9
    Change oil after first 5 hours of operation, then every 50 hours or every season. Change oil
    every 25 hours when operating the engine under heavy load or in high temperatures.
    Change oil while engine is warm.
    Before tipping engine or equipment to drain oil, drain fuel from tank by running
    engine until fuel tank is empty.
    WARNING
    1. Run engine until it runs out of fuel. Otherwise, fuel can leak out, creating a fire/explosion
    hazard, when you tip engine in Step 4.
    2. With engine OFF but still warm remove dipstick.
    3. Top oil drain: 
     Keep spark plug side up. On bottom oil drain: By removing drain plug 
    with a ratchet and square extension , oil can be drained from engine bottom.Replace drain plug.
    Note:Top oil drain is recommended method, however oil can drain from bottom as shown.
    4. Place engine level. Add new oil. Oil capacity of engine is approximately 0.61l (20 oz). Fill
    to FULL mark on dipstick. DO NOT OVERFILL. Replace dipstick.
    5. Reconnect spark plug wire before starting.
    CAUTION: Used oil is a hazardous waste product. Dispose of used oil properly.
    AIR CLEANER MAINTENANCEFig. 10
    All engines have an air cleaner cartridge. Check and clean the cartridge after every 25 hours
    of use, more often under dusty conditions. Replace the cartridge after every 100 hours of
    use or before each season.
    1. Loosen screws and lift cover off. 
    
    2. Carefully remove air cleaner cartridge , preventing debris from falling into carburetor
    area 
     or air vent opening .
    3. Do not use water or solvents to clean cartridge. Simply tap gently to release loose dirt from
    cartridge. Replace if worn or very dirty.
    CAUTION: Do not use pressurized air or solvents to clean cartridge. Pressurized air will
    damage cartridge, solvents will dissolve cartridge.
    4. Install new or cleaned filter with the bottom cartridge sealing air vent on base. Replace
    cover onto base, and tighten screws.
    SPARK PLUG MAINTENANCEFig. 11
    Check the spark plug every 100 hours or every season, whichever occurs first. Replace the
    spark plug if upon inspection the electrodes  are burned or worn. Ensure the spark plug is
    clean. Check the gap
      with a feeler gage  and reset to 0.51mm or 0.020 in. if
    necessary.
    Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals.
    If this engine was originally equipped with resistor spark plug, use same type of spark plug for
    replacement.DO NOT attempt to start engine with spark plug removed. Fuel can ignite and cause a
    fire or explosion.
    WARNING
    CLEANING DEBRISFig. 12
    Daily or before every use, clean grass, chaff, or accumulated debris from engine. Keep
    linkage, s‐ring and controls clean. Keep area around and behind muffler free of any
    combustible debris. Remove spark arrester. Keeping engine clean allows air movement
    around engine.
    Do not spray engine with water to clean because water could contaminate fuel. Clean with a
    brush or compressed air.
    Clean cooling system
    To prevent overheating and engine damage, we recommend that you have an authorized
    Briggs & Stratton Service dealer clean the air cooling system per the maintenance intervals.
    STORAGE
    Engines stored over 30 days need to be protected or drained of fuel to prevent gum from
    forming in fuel system or on essential carburetor parts. For engine protection, use a Fresh
    Start fuel cap. Fuel containers for storage use Fuel Stabilizer. Fresh Start fuel cap cartridge
    has enough stabilizer to keep fuel fresh up to 6 months.
    If stabilizer is not used or if engine is operating on gasoline containing alcohol, e.g. gasohol,
    remove all fuel from tank and run engine until it stops from lack of fuel.
    1. Change oil.
    2. Remove spark plug and pour about 15 ml (1/2 oz) of engine oil into cylinder. Replace
    spark plug and crank slowly to distribute oil.
    3. Clean chaff and debris from cylinder and cylinder head fins, under finger guard and
    behind muffler.
    4. When removing the unit from storage, only use fresh gasoline. Perform operation checks,
    see maintenance schedule, before starting engine.
    SERVICE
    See an Authorized Briggs & Stratton Service Dealer. Each one carries a stock of Genuine
    Briggs & Stratton Parts and is equipped with special service tools.
    Need Assistance? Go to the website or call, 1‐800‐233‐3723, (U.S.A. and Canada) to hear
    a menu of pre‐recorded messages offering engine maintenance information.
    Air cleaner cartridge 792038. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Oil  100005 ‐or‐ 100028. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Fuel stabilizer (4.2 oz., 125 ml bottle)  5041. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Standard spark plug 692051. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Spark tester 19368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Spark plug wrench 89838 (5023). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Oil pump kit  5056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    (uses standard electric drill to remove oil from engine quickly)
    To purchase, or view other products Briggs & Stratton has available, see an
    Authorized Briggs & Stratton Service Dealer. Use our web site at
    www.briggsandstratton.com to find a dealer nearest you, or check the
    “Yellow Pages™”.
    ™
    Walking fingers logo and “Yellow Pages” are registered
    trademarks in various jurisdictions.
    Insist on Genuine Briggs & Stratton replacement parts with our logo on the box and/or part.
    Non‐original parts may not perform as well and may void your warranty.
    TUNE‐UP SPECIFICATIONS
    Armature air gap 0.15 - 0.35 mm (0.006 - 0.014 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Spark plug gap 0.51 mm (0.020 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Model 100000Bore 64.00 mm (2.52 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Stroke 49.99 mm (1.968 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Displacement 161 cc (9.82 cu in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Note: For practical operation, the horsepower loading should not exceed 85% of rated
    horsepower. Engine power will decrease 3‐1/2% for each 1,000 feet (300 meters) above sea
    level and 1% for each 105 F (5.65 C) above 775 F (255 C). It will operate satisfactorily at an
    angle up to 155. Refer to the equipment operator manual for safe allowable operating limits
    on slopes. 
    						
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    5
    California, United States and Canada Emissions Con‐
    trol Defects Warranty Statement
    The California Air Resources Board (CARB), U.S. EPA and
    B&S are pleased to explain the Emissions Control System
    Warranty on your small off‐road engine (SORE). In Califor‐
    nia, new small off‐road engines model year 2006 and later
    must be designed, built and equipped to meet the State's
    stringent anti‐smog standards. Elsewhere in the United
    States, new non‐road, spark‐ignition engines certified for
    model year 1997 and later must meet similar standards set
    forth by the U.S. EPA. B&S must warrant the emissions
    control system on your engine for the periods of time listed
    below, provided there has been no abuse, neglect or im‐
    proper maintenance of your small off‐road engine.
    Your emissions control system includes parts such as the
    carburetor, air cleaner, ignition system, fuel line, muffler
    and catalytic converter. Also included may be connectors
    and other emissions related assemblies.
    Where a warrantable condition exists, B&S will repair
    your small off‐road engine at no cost to you including
    diagnosis, parts and labor.
    Briggs & Stratton Emissions Control 
    Defects Warranty Coverage
    Small off‐road engines are warranted relative to emis‐
    sions control parts defects for a period of two years, sub‐
    ject to provisions set forth below. If any covered part on
    your engine is defective, the part will be repaired or re‐
    placed by B&S.
    Owner's Warranty Responsibilities
    As the small off‐road engine owner, you are responsible
    for the performance of the required maintenance listed in
    your Operating and Maintenance Instructions. B&S rec‐
    ommends that you retain all your receipts covering main‐
    tenance on your small off‐road engine, but B&S cannot
    deny warranty solely for the lack of receipts or for your
    failure to ensure the performance of all scheduled main‐
    tenance.
    As the small off‐road engine owner, you should however
    be aware that B&S may deny you warranty coverage if
    your small off‐road engine or a part has failed due to
    abuse, neglect, improper maintenance or unapproved
    modifications.
    You are responsible for presenting your small off‐road
    engine to an Authorized B&S Service Dealer as soon as
    a problem exists. The undisputed warranty repairs should
    be completed in a reasonable amount of time, not to ex‐
    ceed 30 days.
    If you have any questions regarding your warranty rights
    and responsibilities, you should contact a B&S Service
    Representative at 1‐414‐259‐5262.
    The emissions warranty is a defects warranty. Defects
    are judged on normal engine performance. The warranty
    is not related to an in‐use emissions test.
    Briggs & Stratton Corporation (B&S), 
    the California Air Resources Board (CARB)
    and the United States 
    Environmental Protection Agency (U.S. EPA)
    Emissions Control System Warranty Statement 
    (Owner's Defect Warranty Rights and Obligations)
    The following are specific provisions relative to your Emis‐
    sions Control Defects Warranty Coverage. It is in addition
    to the B&S engine warranty for non‐regulated engines
    found in the Operating and Maintenance Instructions.
    1. Warranted Parts
    Coverage under this warranty extends only to the parts
    listed below (the emissions control systems parts) to
    the extent these parts were present on the engine pur‐
    chased.
    a. Fuel Metering System
    •Cold start enrichment system (soft choke)
    •Carburetor and internal parts
    •Fuel pump
    •Fuel line, fuel line fittings, clamps
    •Fuel tank, cap and tether
    •Carbon canister
    b. Air Induction System
    •Air cleaner
    •Intake manifold
    •Purge and vent line
    c. Ignition System
    •Spark plug(s)
    •Magneto ignition system
    d. Catalyst System
    •Catalytic converter
    •Exhaust manifold
    •Air injection system or pulse valve
    e. Miscellaneous Items Used in Above Systems
    •Vacuum, temperature, position, time sensitive
    valves and switches
    •Connectors and assemblies
    2. Length of Coverage
    B&S warrants to the initial owner and each subsequent
    purchaser that the Warranted Parts shall be free from
    defects in materials and workmanship which caused
    the failure of the Warranted Parts for a period of two
    years from the date the engine is delivered to a retail
    purchaser.
    3. No Charge
    Repair or replacement of any Warranted Part will be
    performed at no charge to the owner, including diag‐
    nostic labor which leads to the determination that a
    Warranted Part is defective, if the diagnostic work is
    performed at an Authorized B&S Service Dealer. For
    emissions warranty service contact your nearest Autho‐
    rized B&S Service Dealer as listed in the “Yellow
    Pages” under “Engines, Gasoline,” “Gasoline Engines,”
    “Lawn Mowers,” or similar category.
    4. Claims and Coverage Exclusions
    Warranty claims shall be filed in accordance with the
    provisions of the B&S Engine Warranty Policy. Warran‐
    ty coverage shall be excluded for failures of Warranted
    Parts which are not original B&S parts or because of
    abuse, neglect or improper maintenance as set forth in
    the B&S Engine Warranty Policy. B&S is not liable to
    cover failures of Warranted Parts caused by the use of
    add‐on, non‐original, or modified parts.
    5. Maintenance
    Any Warranted Part which is not scheduled for replace‐
    ment as required maintenance or which is scheduled
    only for regular inspection to the effect of “repair or re‐
    place as necessary” shall be warranted as to defects
    for the warranty period. Any Warranted Part which is
    scheduled for replacement as required maintenance
    shall be warranted as to defects only for the period of
    time up to the first scheduled replacement for that part.
    Any replacement part that is equivalent in performance
    and durability may be used in the performance of any
    maintenance or repairs. The owner is responsible for
    the performance of all required maintenance, as de‐
    fined in the B&S Operating and Maintenance Instruc‐
    tions.
    6. Consequential Coverage
    Coverage hereunder shall extend to the failure of any
    engine components caused by the failure of any War‐
    ranted Part still under warranty.
    Briggs & Stratton Emissions Control
    Defects Warranty Provisions
    Engines that are certified to meet the California Air
    Resources Board (CARB) Tier 2 Emissions Standards
    must display information regarding the Emissions
    Durability Period and the Air Index. Briggs & Stratton
    makes this information available to the consumer on our
    emissions labels. The engine emission label will indicate
    certification information.
    The Emissions Durability Period describes the number
    of hours of actual running time for which the engine is
    certified to be emissions compliant, assuming proper
    maintenance in accordance with the Operating &
    Maintenance Instructions. The following categories are
    used:
    Moderate:
    Engine is certified to be emissions compliant for 125
    hours of actual engine running time.
    Intermediate:
    Engine is certified to be emissions compliant for 250
    hours of actual engine running time.
    Extended:
    Engine is certified to be emissions compliant for 500
    hours of actual engine running time. For example, a
    typical walk‐behind lawn mower is used 20 to 25 hours
    per year. Therefore, the Emissions Durability Period of
    an engine with an intermediate rating would equate to
    10 to 12 years.
    Certain Briggs & Stratton engines will be certified to meet
    the United States Environmental Protection Agency
    (USEPA) Phase 2 emission standards. For Phase 2
    certified engines, the Emissions Compliance Period
    referred to on the Emissions Compliance label indicates
    the number of operating hours for which the engine has
    been shown to meet Federal emission requirements.
    For engines less than 225 cc displacement.
    Category C = 125 hours
    Category B = 250 hours
    Category A = 500 hours
    For engines of 225 cc or more displacement.
    Category C = 250 hours
    Category B = 500 hours
    Category A = 1000 hours.
    Look For Relevant Emissions 
    Durability Period and 
    Air Index Information On 
    Your Engine Emissions Label
    TECHNICAL INFORMATION
    Engine Power Rating Information
    The gross power rating for individual gas engine models is
    labeled in accordance with SAE (Society of Automotive
    Engineers) code J1940 (Small Engine Power & Torque
    Rating Procedure), and rating performance has been ob‐
    tained and corrected in accordance with SAE J1995 (Revi‐
    sion 2002‐05). Torque values are derived at 3060 RPM;
    horsepower values are derived at 3600 RPM. Actual gross
    engine power will be lower and is affected by, among other
    things, ambient operating conditions and engine‐to‐en‐
    gine variability. Given both the wide array of products on
    which engines are placed and the variety of environmental
    issues applicable to operating the equipment, the gas en‐
    gine will not develop the rated gross power when used in a
    given piece of power equipment (actual “on‐site” or net
    power). This difference is due to a variety of factors includ‐
    ing, but not limited to, accessories (air cleaner, exhaust,
    charging, cooling, carburetor, fuel pump, etc.), application
    limitations, ambient operating conditions (temperature,
    humidity, altitude), and engine‐to‐engine variability. Due to
    manufacturing and capacity limitations, Briggs & Stratton
    may substitute an engine of higher rated power for this
    Series engine. 
    						
    							GB
    6
    BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
    Effective 12/06
    LIMITED WARRANTYBriggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or
    both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is ef‐
    fective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in
    our dealer locator map at www.briggsandstratton.com
    , or by calling 1‐800‐233‐3723, or as listed in the `Yellow Pages™'. 
    THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS
    FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND
    ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE
    EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and
    some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion
    may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country
    to country.
    WARRANTY TERMS **
    Brand / Product Type Consumer Use Commercial Use
    Vanguard   2 years 2 years
    Extended Life Series, I / C, Intek I / C, Intek Pro2 years 1 year
    Kerosene Fuel Operated Engines 1 year 90 days
    All Other Briggs & Stratton Engines 2 years 90 days
    ** Engines used on Home Standby Generator applications are warranted under consumer use only. 
    This warranty does not apply to engines on equipment used for prime power in place of a utility. 
    Engines used in competitive racing or on commercial or rental tracks are not warranted.
    The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use”
    means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an en‐
    gine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
    NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF
    YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE
    PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
    ABOUT YOUR ENGINE WARRANTY
    Briggs & Stratton welcomes warranty repair and apologizes to
    you for being inconvenienced. Any Authorized Service Dealer
    may perform warranty repairs. Most warranty repairs are han‐
    dled routinely, but sometimes requests for warranty service
    may not be appropriate. For example, warranty would not apply
    if engine damage occurred because of misuse, lack of routine
    maintenance, shipping, handling, warehousing or improper
    installation. Similarly, warranty is void if the serial number of the
    engine has been removed or the engine has been altered or
    modified.
    If a customer differs with the decision of the Service Dealer, an
    investigation will be made to determine whether the warranty
    applies. Ask the Service Dealer to submit all supporting facts to
    his Distributor or the Factory for review. If the Distributor or the
    Factory decides that the claim is justified, the customer will be
    fully reimbursed for those items that are defective. To avoid mis‐
    understanding which might occur between the customer and
    the Dealer, listed below are some of the causes of engine failure
    that the warranty does not cover.
    Normal wear:
    Engines, like all mechanical devices, need periodic parts service
    and replacement to perform well. Warranty will not cover repair
    when normal use has exhausted the life of a part or an engine.
    Improper maintenance:
    The life of an engine depends upon the conditions under which it
    operates, and the care it receives. Some applications, such as
    tillers, pumps and rotary mowers, are very often used in dusty ordirty conditions, which can cause what appears to be premature
    wear. Such wear, when caused by dirt, dust, spark plug cleaning
    grit, or other abrasive material that has entered the engine be‐
    cause of improper maintenance, is not covered by warranty.
    This warranty covers engine related defective material and/‐
    or workmanship only
    , and not replacement or refund of the
    equipment to which the engine may be mounted. Nor does
    the warranty extend to repairs required because of:
    1. PROBLEMS CAUSED BY PARTS THAT ARE NOT
    ORIGINAL BRIGGS & STRATTON PARTS.
    2. Equipment controls or installations that prevent starting,
    cause unsatisfactory engine performance, or shorten en‐
    gine life. (Contact equipment manufacturer.)
    3. Leaking carburetors, clogged fuel pipes, sticking valves,
    or other damage, caused by using contaminated or stale
    fuel. (Use clean, fresh, lead‐free gasoline and Briggs &
    Stratton Fuel Stabilizer, Part No. 5041.)
    4. Parts which are scored or broken because an engine was
    operated with insufficient or contaminated lubricating oil,
    or an incorrect grade of lubricating oil. OIL GARD may not
    shut down running engine. Engine damage may occur if
    oil level is not properly maintained.
    5. Repair or adjustment of associated parts or assemblies
    such as clutches, transmissions, remote controls, etc.,
    which are not manufactured by Briggs & Stratton.
    6. Damage or wear to parts caused by dirt, which entered
    the engine because of improper air cleaner maintenance,re‐assembly, or use of a non‐original air cleaner element
    or cartridge.
    7. Parts damaged by over‐speeding, or overheating caused
    by grass, debris, or dirt, which plugs or clogs the cooling
    fins, or flywheel area, or damage caused by operating the
    engine in a confined area without sufficient ventilation.
    8. Engine or equipment parts broken by excessive vibration
    caused by a loose engine mounting, loose cutter blades,
    unbalanced blades or loose or unbalanced impellers, im‐
    proper attachment of equipment to engine crankshaft,
    over‐speeding or other abuse in operation.
    9. A bent or broken crankshaft, caused by striking a solid ob‐
    ject with the cutter blade of a rotary lawn mower, or exces‐
    sive v‐belt tightness.
    10. Routine tune‐up or adjustment of the engine.
    11. Engine or engine component failure, i.e., combustion
    chamber, valves, valve seats, valve guides, or burned
    starter motor windings, caused by the use of alternate
    fuels such as, liquified petroleum, natural gas, altered
    gasolines, etc.
    Warranty is available only through service dealers which
    have been authorized by Briggs & Stratton Corporation.
    your nearest Authorized Service Dealer is listed in the “Yel‐
    low Pages™” of your telephone directory under “Engines,
    Gasoline” or “Gasoline Engines,” “Lawn Mowers,” or simi‐
    lar category.
    Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D‐247,177 (Other Patents Pending)
    6,691,683
    6,647,942
    6,622,683
    6,615,787
    6,617,725
    6,603,227
    6,595,897
    6,595,176
    6,584,964
    6,557,833
    6,542,0746,520,141
    6,495,267
    6,494,175
    6,472,790
    6,460,502
    6,456,515
    6,382,166
    6,369,532
    6,356,003
    6,349,688
    6,347,6146,325,036
    6,311,663
    6,284,123
    6,263,852
    6,260,529
    6,242,828
    6,239,709
    6,237,555
    6,230,678
    6,213,083
    6,202,6166,145,487
    6,142,257
    6,135,426
    6,116,212
    6,105,548
    6,347,614
    6,082,323
    6,077,063
    6,064,027
    6,040,767
    6,014,8086,012,420
    5,992,367
    5,904,124
    5,894,715
    5,887,678
    5,852,951
    5,843,345
    5,823,153
    5,819,513
    5,813,384
    5,809,9585,803,035
    5,765,713
    5,732,555
    5,645,025
    5,642,701
    5,628352
    5,619,845
    5,606,948
    5,606,851
    5,605,130
    5,497,6795,548,955
    5,546,901
    5,445,014
    5,503,125
    5,501,203
    5,497,679
    5,320,795
    5,301,643
    5,271,363
    5,269,713
    5,265,7005,243,878
    5,235,943
    5,234,038
    5,228,487
    5,197,426
    5,197,425
    5,197,422
    5,191,864
    5,188,069
    5,186,142
    5,150,6745,138,996
    5,086,890
    5,070,829
    5,058,544
    5,040,644
    5,009,208
    4,996,956
    4,977,879
    4,977,877
    4,971,219
    4,895,1194,875,448
    4,819,593
    4,720,638
    4,719,682
    4,633,556
    4,630,498
    4,522,080
    4,520,288
    4,512,499
    4,453,507
    4,430,984D 476,629
    D 457,891
    D 368,187
    D 375,963
    D 309,457
    D 372,871
    D 361,771
    D 356,951
    D 309,457
    D 308,872
    D 308,871 
    						
    							Fig. 9
    Fig. 7
    Fig. 5
    Fig. 10
    
    
    
    
    
    Fig. 6
    
    
    Fig. 8
    
    
    
    
    Fig. 11Fig. 12
    
    
    
     
    						
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