Brother Super Ace 2 Manual

							XL_brother_cover_Eng
ENGLISH
885-S25/S27
XC6771-021
Printed in China
6 5
4
3
2
1
Operation Manual
SEWING BUTTONHOLES 
AND BUTTONS BUILT-IN STITCHES
APPENDIX USING ATTACHMENTS 
AND APPLICATIONS STRAIGHT AND 
ZIGZAG STITCHING KNOWING YOUR 
SEWING MACHINE 
						

							IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic safety precautions should always be taken, including the following:
Read all instructions before using.
DANGER - To reduce the risk of electric shock:
1.  The machine should never be left unattended while plugged in. Always unplug the machine 
from the electrical outlet immediately after using and before cleaning.
2. Always unplug the machine before you change the light bulb.
Replace the bulb with same type rated 15 watts.
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:
1.  Do not allow this machine to be used as a toy. Close attention is necessary when the machine is 
used by or near children.
2.  Use this machine only for its intended use as described in this manual. Use only accessories 
recommended by the manufacturer as contained in this manual.
3.  Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has 
been dropped or damaged, or dropped into water. Return the machine to the nearest authorized 
dealer or service center for examination, repair, electrical or mechanical adjustment.
4.  Never operate the machine with any air openings blocked. Keep ventilation openings of the 
machine and foot control free from the accumulation of lint, dust, and loose cloth.
5.  Never drop or insert any object into any opening.
6.  Do not use outdoors.
7.  Do not operate where aerosol (spray) products are being used or where oxygen is being 
administered.
8.  To disconnect, turn the machine switch to the symbol “{” position which represents off, then 
remove plug from outlet.
9.  Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
10. Keep fingers away from all moving parts. Special care is required around the machine needle. 
11. Always use the proper needle plate. The wrong plate can cause the needle to break.
12. Do not use bent needles.
13. Do not pull or push fabric while stitching. It may deflect the needle, causing it to break.
14. Switch the machine to the symbol “{” position to turn it off when making any adjustments in the 
needle area, such as threading needle, changing needle, threading bobbin, or changing presser 
foot, and the like.
15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or 
when making any other user servicing adjustments mentioned in the instruction manual. 
16. This sewing machine is not intended for use by young children or infirm persons without 
supervision. (For Australia and New Zealand only)
17. Young children should be supervised to ensure that they do not play with this machine.
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
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							1
FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY
If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.
IMPORTANT
If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut 
off and an appropriate three pin plug fitted. With alternative plugs an approved fuse must be fitted in 
the plug.
NOTE: The plug severed from the main leads must be destroyed as a plug with bared flexible cords is 
hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse 
approved by ASTA to BS 1362, i.e. carrying the   mark, rating as marked on plug.
Always replace the fuse cover. Never use plugs with the fuse cover omitted.
WARNING: DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED 
WITH THE LETTER ‘E’, BY THE EARTH SYMBOL   OR COLOURED GREEN OR GREEN AND 
YELLOW.
The wires in this main lead are coloured in accordance with the following code:
Blue Neutral
Brown Live
As the colours of the wiring in the main lead of this appliance may not correspond with the coloured 
markings identifying the terminals in your plug, proceed as follows:
The wire which is coloured blue must be connected to the terminal which is marked with the letter 
‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 
‘L’ or coloured red or brown.
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							2
UNPACKING/REPACKING INSTRUCTIONS
Keep the carton and packing materials. You may have to take or send the machine to be repaired. If you do not 
pack it properly, or do not use the right packing material, the machine could be damaged.  
Please follow the diagram below to unpack and repack the machine.
PLEASE READ THESE INSTRUCTIONS BEFORE YOU USE THE MACHINE.
To use the machine safely
1. Make sure you watch the needle carefully while you are sewing. Do not touch the handwheel, 
thread take-up lever, needle, or other moving parts.
2. Turn off the main power and unplug the cord in the following circumstances:
 When you have stopped using the machine
 When you are replacing or removing the needle or any other part
 If there is a power failure while you are using the machine
 If you are checking or cleaning the machine
 Leaving the machine unattended
3. Do not store anything on the foot controller.
4. Plug the machine directly into the wall. Do not use extension cords.
To give your machine a longer life
1. Do not store this machine in direct sunlight or in high humidity conditions. Do not use or store 
the machine near a heater, iron, halogen lamp or other hot objects.
2. Use only mild soaps or detergents to clean the case. Benzene, thinner, and scouring powders 
can damage the case and machine, and should never be used.
3. Do not drop or hit the machine.
4. Always consult this manual before you replace or fit presser feet, the needle, or any other parts to 
make sure you fit them correctly.
To repair or adjust the machine
If the machine breaks down or needs adjustment, first follow the troubleshooting table in the 
Appendix to inspect and adjust the machine yourself. If the problem is still there, consult your local 
authorized dealer.
For additional product information and updates, visit our web site at www.brother.com. 
The contents of this manual and specifications of this product are subject to change without notice.
●This packing material is designed to prevent damage. Save this packing material if you need to 
take or send this machine to be repaired.
IMPORTANT
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							3
CONTENTS
 1. KNOWING YOUR SEWING MACHINE ..........................................................5
THE MAIN PARTS  ............................................................................................................... 5
ACCESSORIES ..................................................................................................................... 6
Optional Accessories  ........................................................................................................................................ 6
USING YOUR SEWING MACHINE  ..................................................................................... 7
Connecting Plugs  .............................................................................................................................................. 7
Main Power and Sewing Light Switch  ............................................................................................................... 8
Foot Controller  .................................................................................................................................................. 8
Checking the Needle  ......................................................................................................................................... 8
Replacing the Needle  ........................................................................................................................................ 8
Changing the Presser Foot  ................................................................................................................................. 9
Flat Bed Attachment  ........................................................................................................................................ 10
Using a Free-arm Style  .................................................................................................................................... 10
THE CONTROLS  ............................................................................................................... 11
Pattern Selection Dial  ...................................................................................................................................... 11
Patterns and Stitch Names  ............................................................................................................................... 12
Stitch Length Dial ............................................................................................................................................ 14
Stretch Stitching  .............................................................................................................................................. 15
Stitch Width Dial  ............................................................................................................................................ 15
Reverse Sewing Lever  ...................................................................................................................................... 15
THREADING THE MACHINE  ............................................................................................ 16
Winding the Bobbin  ........................................................................................................................................ 16
Lower Threading  ............................................................................................................................................. 18
Lower Threading (for models equipped with a quick-set bobbin)  .................................................................... 19
Upper Threading  ............................................................................................................................................. 21
Using the Needle Threader (for models equipped with a needle threader)  ....................................................... 22
Drawing up the Lower Thread ......................................................................................................................... 24
Sewing with a Twin Needle  ............................................................................................................................ 24
Thread Tension  ............................................................................................................................................... 25
FABRIC, THREAD, AND NEEDLE COMBINATIONS  ......................................................... 26
 2. STRAIGHT AND ZIGZAG STITCHING .........................................................27
Please Read Before Sewing  ............................................................................................................................. 27
Straight Stitching  ............................................................................................................................................. 27
Zigzag Stitching  .............................................................................................................................................. 28
 3. BUILT-IN STITCHES  ......................................................................................29
Blind Hem Stitching  ........................................................................................................................................ 29
Shell Tuck Stitching ......................................................................................................................................... 29
Elastic Stitching  ............................................................................................................................................... 30
Double Action Stitching  .................................................................................................................................. 31
Patchworking .................................................................................................................................................. 31
Overedge Stitching .......................................................................................................................................... 31
Feather Stitching  ............................................................................................................................................. 32
Triple Zigzag Stretch Stitching  ......................................................................................................................... 32
Decorative Stitching  ........................................................................................................................................ 33
 4. SEWING BUTTONHOLES AND BUTTONS  ..................................................34
Making a Buttonhole  ....................................................................................................................................... 34
Adjusting Buttonholes  ..................................................................................................................................... 35
Sewing Buttons  ............................................................................................................................................... 36
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							 ———————————————————————————————————————————————————————————————
4
 5. USING ATTACHMENTS AND APPLICATIONS .............................................37
Zipper Insertion ............................................................................................................................................... 37
Gathering ........................................................................................................................................................ 38
Darning ........................................................................................................................................................... 38
Appliqués ........................................................................................................................................................ 39
Monogramming and Embroidering   ................................................................................................................. 39
OPTIONAL ACCESSORIES  ................................................................................................ 41
Using the Walking Foot ................................................................................................................................... 41
Using the Quilting Foot  ................................................................................................................................... 42
Using the 1/4-inch Quilting Foot  ..................................................................................................................... 43
 6. APPENDIX .....................................................................................................44
MAINTENANCE ................................................................................................................ 44
Changing the Light Bulb  .................................................................................................................................. 44
Cleaning ......................................................................................................................................................... 44
Troubleshooting .............................................................................................................................................. 46
INDEX ............................................................................................................................... 49
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							5
1
KNOWING YOUR SEWING MACHINE
THE MAIN PARTS
1Bobbin winder (Page 16)
This winds the thread onto the bobbin for use as the 
lower thread.
2  Spool pin (Page 16, 21)
This holds the spool of thread.
3  Thread guide (Page 16, 21)
This is used when winding the thread onto the bobbin 
and then threading the machine.
4  Thread take-up lever (Page 21)
5Hole for extra spool pin (Page 25)
This holds a second spool of thread for sewing with the 
twin needle.
6Stitch width dial (Page 15)
This controls the stitch width.
7Upper tension-control dial (Page 25)
This controls the tension of the upper thread. 
8Thread cutter (Page 28)
Pass the threads through the thread cutter to cut them.
9Needle threader (Page 22)
(This is only available on certain models.)
0Quick-set bobbin (Page 19)
(This is only available on certain models.)
AFlat bed attachment with accessory compartment 
(Page 10)
BPresser foot (Page 9)
CReverse sewing lever (Page 15)
You can push this to stitch in the reverse direction.DPattern selection dial (Page 11)
You can turn this in either direction to choose the stitch 
you want.
EStitch length dial (Page 14)
This controls the stitch length.
FButtonhole fine-adjustment screw (Page 35)
GHandwheel
Used to manually raise and lower the needle.
HMain power and sewing light switch (Page 8)
You can turn the main power and sewing light switch 
on and off.
IFoot controller jack / socket (Page 7)
Plug in the foot controller plug and connect the 
machine to the power supply.
JPresser foot lever (Page 21)
Used to raise and lower the presser foot.
KFoot controller (Page 8)
You can use this to control the sewing speed, and to 
start and stop sewing. 
Parts Code for Zigzag Presser Foot: XC4901-051
Foot Controller: Model KD-1902
Parts Code: XC7359-021 (110/120V Area)
XC7438-221 (220/240V Area)
XC7456-221 (U.K.)
XC7455-021 (Australia, New Zealand)
62
1
05
97
8
ACDE F3
G
H
J
I
4
B
K
1
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							KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————
6
ACCESSORIES
The following accessories are stored in the flat bed attachment. We have designed these accessories to help you 
be able to carry out most sewing tasks.
Note
●The included accessories vary depending on the machine model.
Optional Accessories
1. 2. 3. 4. 5.
6. 7. 8. 9.
No. Part NamePart Code
No. Part NamePart Code
USA Others USA Others
1 Zipper foot (1 pc.) X59370-021 5 Buttonhole Foot (1 pc.) X59369-321
2 Bobbin (3 pcs.) SA156SFB: 
XA5539-1516 Button Sewing Foot (1 pc.) X59375-121
7 Extra Spool Pin (1 pc.) 130920-021
3Needle Pack (Regular Single 
Needle HAX130 (3 pcs.))129583-021 8 Screwdriver (1 pc.) X55467-021
4 Twin Needle (1 pc.) X57521-021 9 Darning Plate (1pc.) XC6063-021
1. 2. 3.
No. Part NamePart Code
U.S.A. Others
1 Walking Foot SA107F034N: 
XC2165-002
2 Quilting Foot SA129F005N:
XC1948-002
3 1/4-inch Quilting Foot SA125F001N:
XC1944-002
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							7
1
USING YOUR SEWING MACHINE
Connecting Plugs
1Connect the foot controller plug to the 
machine. 
2Connect the power supply plug to a wall 
outlet.
Note
●When leaving the machine unattended, the 
main switch of the machine should be 
switched off or the plug must be removed 
from the wall outlet.
●When servicing the machine, or when 
removing covers or changing bulbs, the 
machine must be unplugged.
(For U.S.A. only)
●This appliance has a polarized plug (one 
blade wider than the other). To reduce the 
risk of electric shock, this plug is intended 
to fit in a polarized outlet only one way. If 
the plug does not fit fully in the outlet, 
reverse the plug.
If it still does not fit, contact a qualified 
electrician to install the proper outlet. Do 
not modify the plug in any way.
●Use only regular household electricity for the power source. Using other power sources may 
result in fire, electric shock, or damage to the machine.
●Turn off the main power and remove the plug in the following circumstances:
 When you are away from the machine
 After using the machine
 When the power fails during use
 When the machine does not operate correctly due to a bad connection or a disconnection
 During electrical storms
●Do not use extension cords or multi-plug adapters with many other appliances plugged in to 
them. Fire or electric shock may result.
●Do not touch the plug with wet hands. Electric shock may result.
●When unplugging the machine, always turn off the main power first. Always grasp the plug to 
remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric 
shock.
●Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, 
or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These 
things may damage the cord and cause fire or electric shock. If the cord or plug is damaged, 
take the machine to your authorized dealer for repairs before continuing use.
●Unplug the power cord if the machine is not to be used for a long period of time, otherwise a 
fire may result.
WARNING
CAUTION
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							KNOWING YOUR SEWING MACHINE ——————————————————————————————————————————————
8
Main Power and Sewing 
Light Switch
This switch turns the main power and sewing light 
on or off.
1Turn on (toward the ‘I’ mark)
2Turn off (toward the ‘O’ mark)
Foot Controller
When you press the foot controller down lightly, the 
machine will run at a low speed. When you press 
harder, the machine’s speed will increase. When you 
take your foot off the foot controller, the machine 
will stop. You should make sure that nothing is 
placed on the foot controller when the machine is 
not in use.
1Foot controller
Note
(For U.S.A. only)
●Foot Controller: Model KD-1902
This foot controller can be used for Model 
XL-3500, XL-2600, XL-3510, XL-2610,
XL-3520, XL-2620. 
Checking the Needle
The sewing needle must always be straight and sharp 
for smooth sewing.
■Checking the Needle Correctly
Put the flat side of the needle on a flat surface. 
Check the needle from the top and the sides. 
Dispose of any bent needles safely.
1Parallel space
2Level surface (bobbin cover, glass, etc.)
Replacing the Needle
1Remove the power supply plug from the outlet.
2Raise the needle to its highest position by turning 
the handwheel toward you (counterclockwise) so 
that the mark on the handwheel points directly up.
3Lower the presser foot lever.
1Presser foot lever
●Do not allow pieces of cloth and dust to 
build up on the foot controller. Doing so 
could cause a fire or an electric shock.
2 1
1
CAUTION
●Turn the main power switch off before 
you change the needle. If you leave the 
main power on and step on the foot 
controller, the machine will start and you 
may be injured.
●Only use sewing machine needles for 
home use. Other needles may bend or 
break and cause injury.
●Never sew with a bent needle. A bent 
needle will easily break and cause injury. 
1
2
CAUTION
1
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