Home > Carrier > Air Conditioner > Carrier 38mvc018 3 Service Manual

Carrier 38mvc018 3 Service Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Carrier 38mvc018 3 Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 29 Carrier manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    							21
    REFRIGERANT LINES
    General refrigerant linesizing:
    1. The 38MVC/MVQ units are shipped with a full charge of
    R410A refrigerant. All charges, line sizing, and capacities
    are based on runs of 25 ft (7.6 m). For runs over 25 ft (7.6
    m), consult long--line section on this page for proper charge
    adjustments.
    2. Minimum refrigerant line length between the indoor and
    outdoor units is 10 ft. (3 m).
    3. Refrigerant lines should not be buried in the ground. If it is
    necessary to bury the lines, not more than 36--in (914 mm)
    should be buried. Provide a minimum 6--in (152 mm)
    vertical rise to the service valves to prevent refrigerant
    migration.
    4. Both lines must be insulated. Use a minimum of 1/2-- in.
    (12.7 mm) thick insulation. Closed--cell insulation is
    recommended in all long--line applications.
    5. Special consideration should be given to isolating
    interconnecting tubing from the building structure. Isolate
    the tubing so that vibration or noise is not transmitted into
    the structure.
    SThe following maximum lengths are allowed:
    REFRIGERANT LINE LENGTHS ft. (m)
    Unit SizeMax Line
    LengthMax Elevation
    (ID over OD)Max Elevation
    (OD over ID)
    9K65 (20)35 (11)35 (11)12K65 (20)35 (11)35 (11)18K100 (30)50 (15)50 (15)24K100 (30)60 (18)60 (18)
    SThe following are the piping sizes.
    PIPE SIZESUnit SizeMix PhaseVapor9K1/4”3/8”12K1/4”1/2”18K1/4”1/2”24K3/8”5/8”
    RefrigerantCharge
    REFRIGERANT CHARGE lb. (kg)Unit SizeAir ConditionerHeat Pump
    9K2.3 (1.0)2.4 (1.1)12K2.9 (1.3)3.0 (1.4)18K4.4 (2.0)TBD24KTBDTBD
    SAbove charge is for piping runs up to 25 ft. (7.6 m).
    SFor piping runs greater than 25 ft. (7.6 m), add 0.1 oz. of
    refrigerant per foot of extra piping up to the allowable
    length.Long Line Applications, 38MVC
    Units:
    1. A crankcase heater should be added for line lengths longer
    than 25 ft (7.62 m) to prevent the migration of refrigerant to
    the compressor during the “OFF” cycle.
    2. A field fabricated wind baffle is recommended.
    3. No change in line sizing is required.
    4. Add refrigerant per table below.
    ADDITIONAL CHARGE TABLE
    Unit
    Size
    To t a l
    Line Length,
    ftAdditional Charge, oz.
    Min.Max.10 --- 25 ft
    (3.05 --- 7.62m)> 2 5 --- 6 5 f t
    (7.62 --- 19.81m)> 6 5 --- 1 0 0 f t
    (19.81 --- 30.48m)
    9K
    cool
    only
    10
    65
    none0.1 oz per
    foot
    9K
    hp
    12K
    cool
    only
    12K
    hp
    18K
    cool
    only1000.1 oz. per
    foot
    5. Reduction in capacity due to long lines can be calculated
    from the chart below.
    CAPACITY LOSS
    Capacity,%Loss
    Line Length, ft
    Cooling:254565100
    9&12KBTU/Hmodels0%2%5%
    18 & 24 KBTU/H models0%2%4%7%
    Heating:
    9&12KBTU/Hmodels0%7%11%
    18 & 24 KBTU/H models0%7%11%15%
    38/40MVC, MVQ 
    						
    							22
    SYSTEM EVACUATION AND
    CHARGING
    UNIT DAMAGE HAZARD
    Failure to follow this caution may result in equipment
    damage or improper operation.
    Never use the system compressor as a vacuum pump.
    CAUTION!
    Refrigerant tubes and indoor coil should be evacuated using the
    recommended deep vacuum method of 500 microns. The alternate
    triple evacuation method may be used if the procedure outlined
    below is followed. Always break a vacuum with dry nitrogen.
    SYSTEM VACUUM AND CHARGE
    Using VacuumPump
    1. Completely tighten flare nuts A, B, C, D, connect manifold
    gage charge hose to a charge port of the low side service
    valve. (See Fig. 18.)
    2. Connect charge hose to vacuum pump.
    3. Fully open the low side of manifold gage. (See Fig. 19)
    4. Start vacuum pump
    5. Evacuate using either deep vacuum or triple evacuation
    method.
    6. After evacuation is complete, fully close the low side of
    manifold gage and stop operation of vacuum pump.
    7. The factory charge contained in the outdoor unit is good for
    up to 25 ft. (8 m) of line length. For refrigerant lines longer
    than 25 ft (8 m), add 0.1 oz. per foot of extra piping up to
    the maximum allowable length.
    8. Disconnect charge hose from charge connection of the low
    side service valve.
    9. Fully open service valves B and A.
    10. Securely tighten caps of service valves.
    Outdoor UnitIndoor UnitRefrigerant
    Service Valve
    Low Side
    High Side A
    BC
    D
    A07360
    Fig. 18 – Service Valve
    Manifold Gage
    500 microns
    Low side valveHigh side valve
    Charge hoseCharge hose
    Vacuum pump
    Low side valve
    A07361
    Fig. 19 – ManifoldDeep Vacuum
    Method
    The deep vacuum method requires a vacuum pump capable of
    pulling a vacuum of 500 microns and a vacuum gage capable of
    accurately measuring this vacuum depth. The deep vacuum method
    is the most positive way of assuring a system is free of air and
    liquid water. (See Fig. 20)
    500
    MINUTES 01234567 1000 1500LEAK IN
    SYSTEM
    VACUUM TIGHT
    TOO WET
    TIGHT
    DRY SYSTEM 2000
    MICRONS
    2500 3000 3500 4000
    4500
    5000
    A95424
    Fig. 20 – Deep Vacuum Graph
    Triple Evacuation
    Method
    The triple evacuation method should only be used when vacuum
    pump is only capable of pumping down to 28 in. of mercury
    vacuum and system does not contain any liquid water.
    Refer to Fig. 21 and proceed as follows:
    1. Pump system down to 28 in. of mercury and allow pump to
    continue operating for an additional 15 minutes.
    2. Close service valves and shut off vacuum pump.
    3. Connect a nitrogen cylinder and regulator to system and
    open until system pressure is 2 psig.
    4. Close service valve and allow system to stand for 1 hr. Dur-
    ing this time, dry nitrogen will be able to diffuse throughout
    the system absorbing moisture.
    5. Repeat this procedure as indicated in Fig. 21. System will
    then be free of any contaminants and water vapor.
    CHECK FOR TIGHT, DRY SYSTEM
    (IF IT HOLDS DEEP VACUUM)EVACUATE
    BREAK VACUUM WITH DRY NITROGEN
    WAIT
    EVACUATE
    RELEASE CHARGE INTO SYSTEM
    BREAK VACUUM WITH DRY NITROGEN
    EVACUATE
    WAIT
    A95425
    Fig. 21 – Triple Evacuation Method
    Final Tubing
    Check
    IMPORTANT: Check to be certain factory tubing on both
    indoor and outdoor unit has not shifted during shipment.
    Ensure tubes are not rubbing against each other or any sheet
    metal. Pay close attention to feeder tubes, making sure wire ties
    on feeder tubes are secure and tight.
    38/40MVC, MVQ 
    						
    							23
    CONTROL SYSTEM
    The 40MVC/MVQ unit is equipped with a microprocessor control to perform two functions:
    1. Provide safety for the system
    2. Control the system and provide optimum levels of comfort and efficiency
    The main microprocessor is located on the control board of the fan coil unit (outdoor units have a microprocessor too) with thermistors
    located in the fan coil air inlet and on the indoor coil. Heat pump units have a thermistor on the outdoor coil. These thermistors monitor the
    system operation to maintain the unit within acceptable parameters and control the operating mode.
    SYSTEM SAFETIES
    SafetyCooling OnlyHeat Pump9K012K018K024K09K012K018K024K3MinTimeDelayXXXXXXXXOver Current Protection On CompressorXXXXXXXXIndoor Coil Freeze ProtectionXXXXXXXXCondenser High Temperature ProtectionXXXXIndoor Evaporator High TemperatureXXXX
    3MINUTETIMEDELAY
    In order to protect the compressor, there is a 3 minute delay on break even if the control is calling for heating or cooling.
    COMPRESSOR OVERCURRENT PROTECTION
    Overcurrent protection can result due to any of the following:
    SThe ambient temperature is to high
    SLocked rotor on the compressor
    SBlockage in refrigeration circuit (cap tubes, for example)
    SOutdoor air is blocked or restricted
    The compressor current is monitored continuously and protection is provided as shown below:
     3 sec
     5 min
    1 sec
    Normal
    Indoor fan: On
    compressor: On
    outdoor fan: OnOutdoor fan 
    off (heating)
    Indoor fan low
    speed (cooling)Compressor off
    (after 5 minutes)Compressor off
    (after 3 seconds)Current down
    Current up
    A08117
    Fig. 22 – Compressor Overcurrent Protection
    If the compressor is stopped 4 times at the 5 minute limit or 1 time at the 3 second limit, the system will be locked off and the main power will
    have to be reset before the system can be restarted.
    Time LimitCompressor Current
    38MVC(Q)009 --- 138MVC(Q)012 --- 138MVC(Q)012 --- 338MVC(Q)018 --- 338MVC(Q)024 --- 3
    3SEC14 A18 A11 A14 A23 A
    5MIN12 A16A9A12 A21 A
    ISEC10.5 A14 A7A11 A18 A
    NORMAL9A12.5 A6A10 A16 A
    38/40MVC, MVQ 
    						
    							24 Indoor Coil Freeze
    Protection
    The indoor coil can freeze due to any of the following:
    SLow system charge
    SReduced indoor airflow
    SRestricted refrigerant flow
    SLow ambient temperature (outdoor)
    SLow load (indoor)
    In cooling mode, the thermistor located on a return bend of the
    indoor coil monitors the coil temperature continuously. Any time
    the coil temperature drops below the TE5 limit for five consecutive
    minutes, the compressor and outdoor fan will be switched off until
    the coil temperature rises above the TE6 as shown below:
    Compressor and outdoor
    fan off (after 5 mins)Compressor and
    outdorr fan on
    EVAP temp. downEVAP temp. up
    TE5 TE6T 
    (Evap Temp.)
    A08118
    Fig. 23 – Indoor Coil Freeze Protection
    Parame te rCoil Temperature ° F (° C)40MVC(Q)
    009 --- 140MVC(Q)
    012 --- 140MVC(Q)
    018 --- 340MVC(Q)
    024 --- 3
    TE539 (4)41 (5)36 (2)36 (2)TE650 (10)54 (12)54 (12)54 (12)
    Condenser High TemperatureProtection
    Condenser high temperature can occur due to any of the following
    conditions:
    SHigh outdoor ambient
    SOutdoor fan blocked
    SOutdoor coil blocked
    The outdoor coil thermistor on a heat pump unit continuously
    monitors the temperature of the outdoor coil. Anytime the coil
    temperature exceeds the TE10 limit, the compressor is switched off
    and the outdoor fan continues running to reduce the coil
    temperature. When the coil temperature drops below the TE11
    limit, the compressor is switched back on as shown below:
    Compressor on 
    Outdoor fan on
    COND temp. down
    TE11 TE10 TCOND temp. up
    Compressor off
    Outdoor fan on
    A08119
    Fig. 24 – Condenser High Temp Protection
    Parame te rCondenser Temp.
    °F (°C)
    38MVQ018 --- 338MVQ024 --- 3TE10149 (63)158 (70)TE11131 (55)149 (65)
    Indoor High TemperatureProtection
    High indoor coil temperature (in heating mode) can occur due to
    any of the following:
    SHigh outdoor ambient temperature
    SIndoor fan blocked
    SIndoor coil blocked (including dirty filters)
    The indoor coil thermistor on a heat pump unit continuously
    monitors the temperature of the indoor coil during heating
    operation. Anytime the coil temperate exceeds the TE8 limit, the
    outdoor fan is switched off. If the coil temperature continues to
    climb and exceeds the TE7 limit, the compressor is switched off.
    When the coil temperature drops below the TE9 limit, the
    compressor and outdoor fan are switched back on as shown
    below:
    TE9 TE8 TE7 T
    T temp. up
    Compressor on 
    Fan on
    T temp. down
    Compressor off 
    Fan off
    Compressor on
    Fan off
    A08120
    Fig. 25 – Indoor High Temperature Protection
    Parame te r
    Condenser Coil Temp.
    °F (°C)
    40MVQ
    009 --- 140MVQ
    012 --- 140MVQ
    018 --- 340MVQ
    024 --- 3
    TE7140 (60)140 (60)145 (63)145 (63)TE8129 (54)129 (54)129 (54)129 (54)TE9118 (48)118 (48)122 (50)122 (50)
    SEQUENCE OF OPERATION
    Interface
    A wireless remote control, supplied with the unit, is the interface
    between the fan coil and the user. The wireless remote control has
    the following characteristics:
    SCapable of displaying_Cand_F with_C being the default
    setting. To change the default setting, refer to the Owner’s
    Manual or push the recessed F/C button once using a paper
    clip or similar object*.
    SThe remote control setpoint range is from 62_F(17_C) to
    88_F(30_C) in increments of 2_F(1_C).
    SThere is a dedicated cooling only and heat pump remote
    control.
    SThe wireless remote control has an operating range of 25 ft.
    (7.62 m).
    SThe same remote control can be used to control more than one
    unit.
    SIf the remote control is lost, damaged, or the batteries are
    exhausted, the system can be operated by using the manual
    button (forced Auto) located under the front panel.
    Manual button
    A07364
    Fig. 26 – Manual Button Location on Unit
    * On units produced during week 12 (2008) and later. Units
    produced before week 12 have dedicated_Cor_F controls.
    38/40MVC, MVQ 
    						
    							25
    MODES OF OPERATION
    The units have 5 main operating modes:
    1. Fan Only
    2. Cooling
    3. Heating (heat pumps only)
    4. Auto
    5. Dehumidification (Dry)
    The units have 2 other modes (manual operation) that are operated
    in unique situations:
    1. Auto Forced Mode (Emergency)
    2. Test Mode
    Fan Mode
    Only
    In this mode, the system circulates the room air without changing
    the room air temperature.
    Cooling
    Mode
    In this mode, the system cools and dries the room air with the fan
    running continuously, either at a selected fan speed or Auto fan
    speed. The fan runs even when the compressor cycles off. This
    feature enhances room comfort and efficiency of the system.
    When the unit is operating in cooling, two sub modes can also be
    selected:
    1. Sleep Mode is an energy saving feature that changes the set
    point automatically.
    2. Turbo Mode is a comfort feature on the 9k and 12k units
    where the set point is reached quickly by having the fan run
    on high speed regardless of the speed that has been selected.
    Compressor and Outdoor Fan
    Operation
    The compressor and outdoor fan motor cycle on and off based on
    the conditions of the set point and the room temperature as shown
    below. There is no minimum run time.
    T  = Room Temperature 
    Ts = Set Point TemperatureCompressor off
    fan off Compressor and
    outdoor fan on
     Room temp. down
    0 1.8°FT-Ts
     Room temp. up
    A08106
    Fig. 27 – Compressor and Outdoor Fan -- Cooling Mode
    Indoor Fan
    Operation
    When in cooling mode, the fan runs continuously either at the
    chosen set speed , or in Auto mode, where the speed is determined
    by the microprocessor based on the difference between the room
    temperature and the temperature set point as shown below:
    Room temp. upRoom temp. down
    T= Room Temperature
    Ts = Set Point Temperature
    9.0 °F 7.2 °F 1.8 °F T-Ts
    Low fanHigh fan
    Med fan
    A08107
    Fig. 28 – Auto Fan -- Cooling ModeSleep
    Mode
    When in cooling mode, additional energy savings can be realized
    by selecting the Sleep setting. When the Sleep setting is selected,
    the temperature set point is adjusted automatically as shown below:
    Set point
    Time (hour) 121.8
    °F
    1.8
    °F
    A08108
    Fig. 29 – Sleep Mode
    The unit will shut off 7 hours after the Sleep Mode is selected.
    Turbo
    Mode
    When in cooling mode, selecting Turbo will allow the indoor unit
    to satisfy the temperature set point as quickly as possible. In Turbo
    Mode, the indoor fan will shift to high speed and either run
    continuously for 20 minutes or until the user pushes the Turbo
    button again, at which point the fan speed will return to the original
    setting.
    Heating
    Mode
    In this mode, the system heats the room air with the indoor fan
    running at either the selected speed or on Auto. As in the cooling
    mode, the indoor fan will run continuously unless interrupted by
    the cold blow algorithm. This algorithm will not allow the fan to
    run if the indoor coil temperature drops below a preset value.
    The sleep function can be selected while the unit is running in the
    Heating Mode. Defrost is controlled by the on--board
    microprocessor.
    Compressor and Fan
    Operation
    The compressor and outdoor fan cycle on and off based on the
    actual room temperature versus the set point as shown below.
    When the compressor starts, it will run continuously for 7 minutes
    even if the set point condition is satisfied.
    The 4 -- way value is energized in heating and will stay energized for
    2 minutes after the mode is changed into a non--heating mode.
    Compressor on 
    outdoor fan off
    Room temp. upRoom temp. downCompressor off 
    outdoor fan on 
    Ts+5.4* Ts+3.6* Ts TT    = Room Temperature 
    TS = Set Point Temperature 
    * For 9k & 12k Units Only.  For 18k and 24k units, numbers will be 5.4 and 7.2 respectively.
    A08109
    Fig. 30 – Compressor and Outdoor Fan -- Heating Mode
    38/40MVC, MVQ 
    						
    							26 Auto
    Fan
    When the fan speed is set to Auto, the fan will run at either the
    medium or low speed based on the difference between the room
    temperature and the set point temperature as shown below:
    Room temp. upRoom temp. down
    T- Ts0 Med. SpeedLow. Speed
    3.6°FT   = Room Temperature 
    Ts = Set Point Temperature
    A08112
    Fig. 31 – Auto Fan -- Heating Mode
    Manual Indoor
    Fan
    The indoor fan will run continuously in heating at the set fan speed
    (even if the compressor cycles off) unless the indoor coil
    temperature begins to drop. When the coil temperature drops to
    the TE3 limit, the 18k and 24k unit indoor fan switches to low
    speed. On the 9k and 12k unit the indoor fan switches to ultra low
    speed. When the coil temperature drops to the TE4 limit, the
    indoor fan on all systems shuts off to prevent cold blow as shown
    below. The cold blow algorithm also applies to the auto fan
    setting.
    T temp. upT temp. down
    Fan o ff
    Low Speed /  
    Ultra Low SpeedSet fan speed
    TE4 TE1 TE3 TE2 T
    (Coil temp.)
    A08111
    Fig. 32 – Manual Indoor Fan -- Heating Mode
    Parame te rIndoor Coil Temperature ° F (° C)40MVQ
    009 --- 140MVQ
    012 --- 140MVQ
    018 --- 340MVQ
    024 --- 3
    TE188 (31)88 (31)77 (25)82 (28)TE293 (34)91 (33)90 (32)93 (34)TE386 (30)81 (27)86 (30)90 (32)TE472 (22)68 (20)68 (20)75 (24)
    SleepMode
    When in heating mode additional energy savings can be realized
    by selecting the Sleep setting. When the Sleep setting is selected,
    the temperature set point is adjusted automatically as shown below:
    Set Point
    Time (hour) 121.8ºF 1.8ºF
    A08110
    Fig. 33 – Sleep Mode -- Heating
    The unit will shut off 7 hours after the Sleep mode is selected.
    Defrost
    Defrost on heat pump units is controlled by the microprocessor and
    is initiated if either of the following conditions occur:
    1. The outdoor coil temperature is lower than 32_F(0_C) for
    more than 40 minutes and during that period, the coil
    temperature is continuously lower than 26.6_F(--3_C) for 3
    minutes.
    2. If the first condition does not occur within 90 minutes of
    termination of the last defrost cycle.
    The defrost cycle will terminate 10 minutes after initiation or when
    the coil temperature reaches 68_F(20_C). At the end of the
    Defrost cycle the timer resets automatically.
    The cycles of defrost algorithm are shown below:
    Compressor
    4-way valve
    Outdoor fan
    Indoor fanDefrost 10 or 6 minutes
    On
    Off
    5s
    10s25s
    2s
    A08114
    Fig. 34 – Defrost Cycle
    Auto
    Mode
    When the Auto setting is selected, the microprocessor looks at the
    difference between the room temperature (T) and the set point
    (TS). The algorithm determines which mode the unit will run in as
    shown below:
    Heating (fan only in cooling) Fan only         Cooling
    -1.8
    °F              3.6°F
    T-T S
    A08115
    Fig.35–AutoMode
    When the unit shifts modes, it will remain in that mode for at least
    15 minutes while the algorithm ignores the difference between T
    and TS. This ensures that the unit cannot change modes too
    frequently.
    38/40MVC, MVQ 
    						
    							27 Dry (Dehumidification)
    Mode
    When more humidity control is desired, the Dry setting can be
    selected. Lower humidity is achieved when the microprocessor
    adjusts the indoor fan speed and compressor cycling by comparing
    the room temperature (T) and the set point temperature (TS).
    There are two different control algorithms:
    Size 9k and 12 k
    units:
    T = TS + 3.6 -- the compressor will run for 6 minutes and the
    indoor fan will run at low speed. The compressor will be off for 4
    minutes and the indoor fan will run in ultra low speed.
    TS = T < TS + 3.6 -- The compressor will run for 5 minutes and the
    indoor fan will run at low speed. The compressor will be off for 5
    minutes and the indoor fan will run in ultra low speed.
    T < TS -- The compressor will run for 4 minutes and the indoor
    fan will run at low speed. The compressor will be off for 6 minutes
    and the indoor fan will run in ultra low speed.
    Size 18k and 24k
    units:
    These units do not have ultra low speed. When set for
    dehumidification, the indoor fan runs at low speed and the
    compressor cycles based on the difference between T and TS.
    Manual
    Operation
    The unit can be set for Forced Auto or Forced Cooling manually
    by pushing the Manual button once or twice as shown below:
    Remote
    modeForced
    autoForced
    cooling
    Push 3 TimesPush Once Push Twice
    A08116
    Fig. 36 – Manual OperationForced Auto (Emergency
    Operation)
    Forced Auto option allows operation of the unit if the remote
    control is lost or the batteries have expired. When the system is in
    Forced Auto, it will run with a default set point of 75.2_F. While
    in Forced Auto, the system will respond to signals from the remote
    control.
    Forced Cooling
    Operation
    This option is used for diagnostic purposes. The system is forced
    to run in cooling for 30 minutes.
    After 30 minutes, the 9k and 12k systems will switch to Dry mode
    with a default set point of 75.2_F. The 18k and 24k systems will
    switch to Forced Auto mode. When the system is in Forced
    Cooling mode, it will not respond to signals from the remote
    control. The only way to exit the Forced Cooling mode is to push
    the manual button once to switch the system to remote control
    mode.
    38/40MVC, MVQ 
    						
    							28
    TROUBLESHOOTING
    This section provides the required flow charts to troubleshoot problems that may arise.
    NOTE:Information required in the diagnoses can be found either on the wiring diagrams or in the appendix.
    Required
    Tools:
    The following tools are needed when diagnosing the units:
    SDigital multimeter
    SScrew drivers (Phillips and straight head)
    SNeedle-- nose pliers
    Recommended
    Steps
    1. Refer to the diagnostic hierarchy chart below and determine the problem at hand.
    2. Go to the chart listed in the diagnostic hierarchy and follow the steps in the chart for the selected problem.
    DIAGNOSTIC HIERARCHY
    Unit has a problem
    Unit displays a 
    diagnostic codeUnit not running and
    no diagnostic codeUnit running but not 
    optimally
    Refer to page ---
    appropriate diagnostic chart  Go to chart # 7Go to chart # 8 & 9
    * For EEROM error, replace the indoor microprocessor board
    Unit has a problem
    Unit displays a 
    diagnostic codeUnit not running and
    no diagnostic codeUnit running but not 
    optimally
    Refer to page A8 & A9
    identify error code*and use Go to chart Go to chart #
    * For EEROM error, replace the indoor microprocessor board
    A08165
    For the ease of service, the systems are equipped with diagnostic
    code display LED’s on both the indoor and outdoor units. The
    outdoor diagnostic display is an LED on the outdoor unit board
    and is limited to very few errors. However, it is useful in
    identifying special error codes like a failure of the outdoor coil
    sensor on heat pumps. The indoor diagnostic display is a
    combination of flashing LED’s on the display panel on the front of
    the unit. If possible always check the diagnostic codes displayed on
    the indoor unit first.
    The diagnostic codes for the indoor and outdoor units are listed in
    appendix A8 and A9.
    Problems may occur that are not covered by a diagnostic code, but
    are covered by the diagnostic flow charts starting with the
    diagnostic hierarchy. These problems will be typical air
    conditioning mechanical or electrical issues that can be corrected
    using standard air conditioning repair techniques.For problems requiring measurements at the control boards please
    note the following:
    1. Always disconnect the main power.
    2. When possible check the outdoor board first.
    3. Start by removing the outdoor unit top cover.
    4. Reconnect the main power
    5. Probe the outdoor board inputs and outputs with a digital
    multi-- meter referring to the wiring diagrams and
    input/output charts found in the appendix.
    6. Connect the red probe to hot signal and the black probe to
    the ground or negative.
    7. Note that some of the DC voltage signals are pulse will give
    continuously variable readings.
    8. If it is necessary to check the indoor unit board you must
    start by disconnecting the main power.
    9. Next remove the front cover of the unit and then control
    box cover.
    10. Carefully remove the indoor board from the control box,
    place it face up on a plastic surface (not metal).
    11. Reconnect the main power and repeat steps 5,6, and 7.
    12. Disconnect main power before reinstalling board to avoid
    shock hazard and board damage.
    38/40MVC, MVQ 
    						
    							29
    CHART 1 -- INDOOR FAN SPEED OUT OF CONTROL
    Reset main power and 
    restart system using remote.
    Problem persists?
    Replace indoor fan motor
    No further action is 
    requiredNo
    Yes
    Check IFM output and input
    on indoor board.
    Values good?
    Yes
    Check motor connection.
    Connection good?  No
    Fix connection
    Yes
    No
    Replace indoor board
    Reset main power and 
    restart system using remote.
    Problem persists?
    Replace indoor fan motor
    No further action is 
    requiredNo
    Yes Yes
    Check motor connection.
    Connection good?  No
    Fix connection
    Yes
    No
    Replace indoor board
    A08166
    38/40MVC, MVQ 
    						
    							30
    CHART 2 -- TEMPERATURE SENSOR
    Reset main power and 
    restart system using remote.
    Problem persists?
    Appendix 6
    No further action is 
    requiredNo
    Yes
    Check input and output 
    on indoor or outdoor board.
    Yes
    Check sensor connector
    at ID or OD board 
    Connection good?  No
    Fix connection
    Yes
    No
    Replace board
    Check sensor resistance.
    No
    Yes Yes
    No
    Yes
    No
    No
    Replace sensor
    No
    Double check connection, 
    for corrosion or high 
    resistance.
    YesYes
    A08167
    38/40MVC, MVQ 
    						
    All Carrier manuals Comments (1)