Land Rover Defender 90 110 Workshop Book 2 Rover
Here you can view all the pages of manual Land Rover Defender 90 110 Workshop Book 2 Rover. The Land Rover manuals for Automobile are available online for free. You can easily download all the documents as PDF.
Page 91
2.50 LITRE DIESEL ENGINE 112) FIT CYLINDER HEAD.OIL FEED FIT HEATER PLUGS .. 1 .. . .. 1 ... , c ._.,._. -2 .,_. . ... . . .,. . . .> 1. Connect the oil feed pipe, for lubrication of the 2. Secure with the two banjo bolts and four join! 1. Clean and test the heater plugs as described in the maintenance Section. Fit the heater plugs and tighten to the correct torque. Do not over tighten. 2. Fit the leads, washers and nuts as illustrated, ensuring that cach cable eyelet is...
Page 92
la 2.50 LITRE DIESEL ENGINE RENEW 011, TEMPERATURE THERMOSTAT Used when an oil cooler is fitted. 1. Remove the two bolts and carefully withdraw the 2. Remove the ‘0’ ring. 3. Withdraw the thermostat. 4. Remove the washer. 5. Remove the spring. 6. Clean the adaptor housing with lint-free cloth. 7. Fit the spring and washer. 8. Fit a new thermostat with the pin uppermost. 9. Fit the extension housing using a new ‘0’ ring. Ensure that the pin protruding from thc thermostat...
Page 93
2.50 LITRE DIESEL ENGINE FIT THE FUEL INJECTORS AND PIPES Fit the injectors The steel sealing washer fitted below the injector nozzlc is to ensure that combustion does not take place around the nozzle body and cause it to overheat. A washer which has been used more than once, or an incorrectly fitted washer may cause the nozzle to overheat and result in that cylinder misfiring. 1. Ensure that the new washers are separated from each other and are clean. 2. Use a...
Page 94
1121 2.50 LITRE DIESEL ENGINE FIT THE AIR INTAKE AND EXHAUST MANIFOLDS 1. Using a new gaskct fit the manifolds and secure with the retaining nuts and clamps. Evenly tighten to the specified torque ligure. 2. Connect the breather hose to the oil filler cap. U ST 1550 M Turbo-charged engines 3. Fit a new gasket to the cylinder head. 4. Fit thc air intake manifold and evenly lighten the bolts to the correct torque. I L L- L I 2. Secure the rear of the motor to the bracket...
Page 95
2.50 LITRE DIESEL ENGINE ST769M FIT ALTERNATOR - 12 VOLT 1. Fit adjustment link to front cover. 2. Assemble the alternator to thc engine brxkct with the two pivot bolts, distancc piece and washers, leaving the bolts slack. 3. Fit thc adjustment link to the timing cover and attach to alternator with adjusting clamp bolt. 12 STl Adjust belt tension 4. Fit the drive belt and pivot the alternator away from the engine, but do not apply pressure to the stator or slip-ring...
Page 96
1 12 1 2.50 LITRE DIESEL ENGINE ADJUST POWER STEERING DRIVE BELT 1. Slacken the jockey pulley pinch bolt. 2. Move the jockey pulley to the left or right as necessary to achieve a deflection, by thumb pressure, of 12 mm at the mid-point of the belt run between the crankshaft and power steering pump pulley. 3. Tighten the pinch bolt. 92
Page 97
I,. ,!... , . I) I ::.....:.: ,.ow pitch knock >ow pitch thud ntermittcnt thuds iigh pitch tap .ight tapping #lapping DIESEL ENGINE MECHANICAL FAULTS POSSIBLE CAUSE 34. Low oil level in sump 35. Low oil pressure 36. Excessive bearing clcarance 37. Burnt -out bearings 38. Loose bearing caps 39. Low coolant level 40. Faulty cooling system 41. Faulty thermostat 42. Cracked cylinder head 43. Defective lubrication system 44. Thin or diluted oil 45. Low oil level 46. Choked pump...
Page 98
V8 CYLINDER ENGINE DISMANTLE AND OVERHAUL Remove induction manifold Remove the engine from the vehicle and clean the exterior. In the interests of safety and efficient working secure the engine to a recognised engine stand. Drain and discard the sump oil. Special tools: - Guide bolts - 605351 Torque wrench - 18G537 Clutch centralising tool - 18G79 Gudgeon pin removerheplacer - Basic tool - 18G1150 Adaptor remover/replacer- gudgeon pin. - 18G1150E or 605350 Spring...
Page 99
V8 CYLINDER ENGINE I’ . ., REMOVE AND OVERHAUL ROCKER SHAFTS AND VALVE GEAR . .1 .* 1. Remove the four screws and lift off the rocker 2. Remove the four rocker shaft rctaining bolts and covers lift off the assembly complete with baffle plate. 3. Withdraw the pushrods and retain in the sequence removed. Sl Dismantle rocker shafts 5. Remove the split pin from one end of the rocker 4. Withdraw the following components and retain 7. A plain washcr. 8. A wave washer. 9....
Page 100
1121 V8 CYLINDER ENGINE RR750M 19. Fit a new hydraulic tappet if the area where the pushrod contacts is rough or otherwise damaged. 20. Renew any pushrod having a rough or damaged ball end or seat. Also bent rods must be renewed. Assemble rocker shafts 21. Fit a split pin to one end of the rocker shaft. 22. Slide a plain washer over the long end of the shaft 23. Fit a wave washer to abut the plain washer. to abut the split pin. 25. Compress the springs, brackets...