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Dillon Precision Super 1050 Instruction Manual

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    							will continue to run until the tube is
    full, at which point a micro-switch will
    temporarily stop the case flow.
    From this point the casefeeder will
    automatically fill the tube as you
    reload. If the casefeeder does not func-
    tion properly or the cases do not fall
    base down, refer to the Trouble
    Shooting section of this manual. 
    Pull the operating handle smoothly
    to the bottom stop, then raise the han-
    dle, a case has been fed to Station 1.
    Cycle the handle again, strive to be
    smooth in your operation.
    The first case should be indexed to
    Station 2. Cycle the handle again.
    It is not necessary to apply any force
    on the upstroke of the handle. All you
    are doing on the upstroke is indexing
    the shellplate. Remember that priming
    is done on the down stroke. A slow
    measured upstroke gives you lots of
    time to pick up the next bullet andready it for seating. If you count one
    second down, and one second up,
    you’ll have a good pace.
    The first case should now be in
    Station 3with a case in Stations 1 & 2
    as well. Cycle the handle again. The
    case is swaged and expanded at Station
    3. Observe the swage operating part
    (#20314*), if the swage is proper, pro-
    ceed – if not see items 3 and 4 in the
    Trouble Shooting section of this manu-
    al. Cycle the handle again and the case
    gets primed at Station 4. 
    If the primer is not seated properly
    (too high or too deep) you will need to
    adjust the primer push rod (#12819).
    Clockwise turns of the primer push rod
    will cause the primer to be seated deep-
    er while counterclockwise turns will
    seat the primer higher. 
    The first case in the sequence
    should now be primed and at Station5. Remove the locator button
    (#20637*), extract the round and check
    the primer. If everything looks okay,
    replace the case and button and pro-
    ceed. However, if the primer is not
    seated properly (too high or too deep)
    you will need to adjust the primer push
    rod (#12819). Clockwise turns of the
    primer push rod will cause the primer
    to be seated deeper while counterclock-
    wise turns will seat the primer higher. 
    Cycle the handle again, the automat-
    ic powder measure will drop the charge
    you’ve selected. Pistol casemouths will
    be belled at this time. Look through the
    inspection hole in Station 6– you
    should be able to see your powder
    charge in the case.
    Cycle the handle again. Now, with
    your left hand, place a bullet on the
    powder-charged case at Station 7and
    cycle the handle. Your bullet will be
    seated to its proper depth, if not, a sim-
    11
    Station 5 - Here the case mouth is belled
    and powder dispensed.
    Station 1 - The casefeed plunger inserts the
    case into the shellplate.
    Station 2 - Here, spent cartridge cases are
    resized and deprimed.
    Station 7 - In this station, the bullet is seat-
    ed to its proper depth.
    Station 8 - Here the case is crimped and
    then ejected out of the shellplate with the
    next pull of the handle.
    Station 3 - Here the case mouth is expand-
    ed  while a rod supports the case base for
    swaging. 
    						
    							ple height adjustment to the seating
    stem may be necessary. Refer to a load-
    ing manual for proper loaded length
    (OAL). Cycle the handle again and
    check for crimp atStation 8. Refer to
    Trouble Shooting item 8 for adjust-
    ments if necessary. Add a bullet, cycle
    again. Your first loaded round should
    now be ejected into the collection bin.
    If all has gone well to this point
    you’ve got it made. Just keep adding
    bullets, watch your fingers so they
    don’t get caught and don’t hurry. Just
    try to be smooth in your operation. The
    speed will come naturally and you’ll be
    doing a thousand rounds per hour
    before you even realize it.
    The following are some adjustment
    suggestions as well as Trouble
    Shooting hints.
    Adjustments
    Casefeeder
    It may be necessary to readjust the
    micro-switch for different calibers.
    Cases may become lodged between
    the micro-switch and the tube wall.
    The other extreme is the case failing to
    put enough pressure on the micro-
    switch to shut off the system causing
    it to continue running and over flow-
    ing the tube. Fig. 26
    The casefeed spacer (#13703) sup-
    plied in the accessory package, is to
    be used when you are reloading .41
    Mag, .44 Mag, .357 Mag, .30 Carbine,
    or .45 Colt. Remove the two clutch screws
    (#13732), lock washer (#13813) and
    upper clutch (#13632) and the case-
    feed plate. Place the spacer on the
    shoulder of the lower clutch and
    reassemble – see the schematic on
    page 31 for more details. The casefeed
    plate should now be approximately
    1/8” above the floor of the casefeed
    bowl. Note: Make sure the casefeed
    plate is centered in the bowl. Fig. 27
    Handle
    The operating handle is adjustable to
    three different length settings. Choose
    the one most comfortable for your
    operation. Loosen the set screw
    (#13432) then retighten when the han-
    dle is in the most comfortable position.Swager
    Swaging on the Super 1050 is a sim-
    ple process and is necessary on all car-
    tridge cases as a means of uniforming
    the entrance of the primer pocket. Fig.
    29The swage rod (#20314 large or
    #20313 - small) is fully adjustable.
    Swage Conversion and
    Adjustment Conversion – Fig. 30
    Begin by removing the swage cover
    (#13064). Next remove the hitch pin
    (#13840) and slide out the clevis pin
    (#13522). Remove the operating handle.
    Rotate the swage connecting rod a half
    turn and remove it. This will allow you
    access to the swager. Pull the swager
    down and out of the machine. Fig. 30
    Insert the new swager and
    reassemble.
    12
    Fig. 26 - Shown is the micro-switch that
    automatically shuts off when a case is next
    to it. Also shown is an optional spacer for
    certain calibers: .380 and 9mm.
    Micro-switch
    Spacer
    Fig. 27 - Make sure the casefeed plate is
    centered in the bowl with approximately
    1/8” all the way around.
    Fig. 30 - See the schematics on page 28 for
    more details.
    Fig. 29 - Note the difference between the
    swaged primer pocket (left) and the
    unswaged primer pocket (right).
    Fig. 28 - Note that there are three different
    positions for mounting the operating handle.
    1/8” 
    						
    							Swage Adjustments
    Use ONLY an unswaged military
    case for these adjustments.
    With the handle in the down posi-
    tion, screw the swage back-up
    expander down until it makes contact
    with the case bottom and holds it in
    place. Fig. 31
    With the handle still in the down
    position, turn the swage rod up until it
    makes contact with the case bottom. 
    Raise the handle half-way and rotate
    the swage rod a quarter turn. Now,
    cycle the handle. Inspect the case and
    when you achieve a completed swage
    of the primer pocket, tighten the swage
    lock nut (#14067). 
    Aproperly swaged pocket will
    show a rounded edge around the rim.
    Some military cases (.223 & .308) start
    out with three small dents around the
    base of the pocket, once properly
    swaged, the dents will no longer be
    visible. Fig. 32
    Primer System Change Over
    Instructions
    The Super 1050 has been shipped to
    you with either the large or smallprimer system installed. To change the
    system from large to small or vise
    versa, follow these instructions:
    Be sure all primers have been
    removed from the primer system. Then
    remove the Early Warning System and
    the knurled cap. Then remove the
    primer magazine (#22031 - large or
    #22030 - small) and replace it with the
    new size magazine. Be sure the key on
    the tip (#14003 - large or #14024 -
    small) is in the slot and the magazine is
    all the way down in place.Fig. 33
    Pull the operating handle to its down
    position.
    Loosen the lever arm bracket screw
    (#14037) and slide the bracket assem-
    bly up four inches and lock it in
    place.Fig. 34Raise the operating handle, remove
    the two primer feed body screws
    (#13363) and lift off the primer feed
    body assembly (#20773).
    Remove the powder bar return rod
    (#13960) from the powder measure
    bellcrank (#17839) by releasing the
    return rod clip (#13929). Fig. 35
    Remove the casefeed tube (#13761)
    and place it on your bench. Remove
    the toolhead. Fig. 36  For more infor-
    mation see the following section –
    TOOLHEAD REMOVAL. 
    13
    Fig. 32 - Note the difference between the
    swaged primer pocket (left) and the
    unswaged primer pocket (right).
    Fig. 31 - A cut-a-way view of a .45 ACP with
    the swage rod and the back-up rod properly
    adjusted in the swaging position.
    Fig. 33 - Note the shape of the key at the
    base of the primer magazine tip.
    Fig. 34 - Slide the bracket assembly up and
    out of the way – retighten the lever arm
    bracket screw to hold it in place.
    Fig. 35 - After removing the clip and discon-
    necting the rod, replace the clip in the rod
    for safe-keeping.
    Fig. 36 - To remove the toolhead unscrew
    the toolhead bolt and remove. 
    						
    							Now remove the shellplate lock
    nut (#13425) by loosening the four
    locator tab screws (#13895) about four
    full turns.Fig. 37 
    Loosen the ejector tab screw
    (#13896) and swing the ejector tab
    (#13189) out of the way. Fig. 38 Next,
    slide the casefeed plunger (#13073*)
    back and remove the shellplate. 
    Rotate the primer slide stop (#13108)
    90˚. This will allow you to remove, andreplace, the primer slide (#20318 - large
    or #20317 - small).Fig. 39 
    Next, remove the bushing (#13031 -
    large or #13222 - small); spring
    (#13858) and punch (#12849 - large or
    #13307 - small) and replace them with
    the parts for your new primer size.
    Note that there is a specially designed
    screwdriver supplied for the bushing
    (included in the accessory bag). Fig. 40
    You should clean your machine at
    this time. Fig. 41
    Prior to installation, lube the base of
    the primer punch. Now adjust your
    new punch (#12849 - large or #13307 -
    small) so that it is flush with the bush-
    ing (#13031 - large or #13222 - small) by
    turning set screw (#13226) up or down.
    If the primer punch is too low, dirt will
    collect on top of it leaving imprints on
    your primers. If it is too high it will
    bind the slide. Note: You can use the
    slide for a guide. Slide it back and forth
    over the bushing to check your adjust-
    ments. See the schematic on page 29 or
    the trouble shooting section for addi-
    tional information.
    Toolhead Removal
    Disconnect the powder bar return
    rod (#13960) from the bellcrank
    (#17839) by releasing the return rod
    clip (#13929). Fig. 42
    Remove the Primer Early Warning
    device.
    Raise the primer slide lever assembly
    (#20488) and lock in place - see Fig. 34.
    Obtain a 15/16” socket or wrench
    (not supplied) to remove the toolhead
    bolt (#13342) and washer (#13449).
    Fig. 43
    Now remove the toolhead (#20420).
    Due to being spring loaded, there will
    be some resistance. Wiggle the toolhead
    up and off while holding the handle.
    After removing the toolhead, careful-
    ly lower the handle. 
    When reinstalling the toolhead bolt
    (#13342) turn it in only finger tight then
    cycle the handle up and down to make
    14
    Fig. 38 - Loosen the screw and swing the
    ejector tab out of the way.
    Fig. 39 - Rotate the primer slide stop 90˚ to
    move the primer slide freely in or out.
    slide stop
    Fig. 40 - A special screwdriver for the bush-
    ing has been included in your accessory bag.
    Fig. 41 - It is very important to keep the
    machine free of grit and debris.
    Fig. 43 - Due to being spring loaded, there
    will be some resistance when pulling the
    toolhead off.
    Fig. 42 - After removing the clip and discon-
    necting the rod, replace the clip in the rod
    for safe-keeping.
    Fig. 37 - The four lock ring screws need only
    be loosened about four turns to remove the
    shellplate lock nut. 
    						
    							sure everything is properly located.
    With the handle in the down position,
    tighten the toolhead bolt with the
    above mentioned wrench.
    Shellplate Removal
    Loosen the ejector tab screw
    (#13896) and swing the ejector tab
    (#13189) out of the way. Fig. 38
    Loosen the four locator tab screws
    (#13895) about four full turns. Fig. 37
    Use a toothbrush to remove any
    powder that may be in the threads
    before removing the lock ring.
    Next remove the lock ring (#20311).
    Now push the casefeed plunger back
    (#13073*) and lift the shellplate off. Be
    sure to lightly grease the bore of the
    shellplate when reinstalling it. Fig. 44
    Rule of thumb: turn the lock ring
    down until tight then back off one-
    eighth of a turn. Then tighten the four
    locator tab screws (#13895).
    Casefeed Plunger Conversion
    When changing calibers it may be
    necessary to replace the casefeed
    plunger (#13073*).
    To do this, remove the clear casefeed
    tube (#13761) and pull out the colored
    casefeed adapter (#13654*). The adapter
    is taped for shipping purposes.
    Remove the two housing screws
    (#13815) and the casefeed adapter
    housing (#11006).Place your hand on the plunger
    while removing the roller bolt (#13333).
    This will prevent the casefeed plunger
    and spring from jumping out of the
    machine. Fig. 45
    Thoroughly clean the track and
    casefeed parts with a solvent. Now
    very lightly apply grease to the sides
    and install the proper size casefeed
    plunger (#13073*). Fig. 46Remember
    to grease the roller (#13498) and the
    roller track (Fig. 46) and Loctite the
    threads on the roller bolt (#13333).
    Install the casefeed housing and
    insert the proper size adapter (#13654*).
    The casefeed tube (#13761) should now
    be inserted into the casefeed adapter
    (#13654*). Note that the tube is marked
    “up” on one end. Press this end into the
    tube clip (#13859). See the Trouble
    Shooting section for any adjustments.
    Die Adjustments
    Station 2 - To install the size/decap die
    Warning: Never attempt to deprime
    live primers, an explosion may result.
    Move the toolhead down, by lower-
    ing the handle all the way down.
    Screw the sizing die into Station 2.
    Continue to screw the die down until it
    just touches the shellplate. Fig. 47
    Tighten the die lock ring finger tight.
    Now move the toolhead up by raising
    the handle to its upright position. 
    Note: When loading .270 or .30-06
    you need to raise the decap assembly
    so that the hitch pin clip is a minimum
    of 1/8” above the silver lock ring as
    shown inFig. 47.
    Place a case in the casefeed funnel.
    Here, the case drops to the casefeed
    plunger.
    Cycle the handle. The casefeed cam
    pushes the roller bushing back, drop-
    ping the case into the slot of the
    plunger.
    Cycle the handle. The case is inserted
    into the shellplate. 
    Note: After raising the handle,
    insure that you push the handle
    against its full aft stop. This will
    insure that the shellplate fully
    advanced to the next station. 
    Note: When priming, pushing the
    handle against its stop, will insure that
    the primer is fully seated.
    15
    Fig. 45 - The casefeed plunger and spring
    are under tension. Hold them in place while
    removing the roller bolt.
    Fig. 44 - Your machine will work its best
    when properly cleaned and lubricated.
    Fig. 46 - Be sure to lightly grease the sides
    of the casefeed plunger track, casefeed
    plunger and roller after cleaning.
    roller track
    Fig. 47 - Screw the size/decap die down
    until it just touches the shellplate. 
    						
    							Again, move the toolhead down.
    The case is now sized. If the case has a
    spent primer, it will be deprimed.
    Leave the toolhead in this position
    with the case fully inserted in the die.
    Fig. 48This will ensure that the die
    remains in alignment when tightening
    the lock ring.
    Using a 1-1/8" wrench to turn the
    lock ring and a 7/8" wrench to hold the
    die body, tighten the lock ring. 
    Station 3 - Adjustment of the
    Expander Die
    Install the expander die (caliber
    specific) at Station 3. Place a case in
    Station 2 and cycle the operating han-
    dle once (sending the case to Station
    3). Turn the expander die down until
    you feel it make contact with the case
    and cycle the operating handle. Make
    adjustments in one-quarter turn
    increments until the desired expan-
    sion of the case mouth is achieved.
    Tighten the die lock ring.Aproperly expanded case should
    show a slight flare at the case mouth.
    Fig. 49
    Station 5 - Adjustment of the Powder
    Die/Powder Funnel
    Note: Adjusting the powder die for
    a straight wall case is not the same as
    adjusting a powder die for a bottle-
    necked case. This is because straight
    wall cases are given a bell and bottle-
    necked cases are not given a bell. 
    For the powder bar to properly dis-
    pense a measured powder charge, the
    powder bar must travel its full dis-
    tance. To travel its full distance, thewhite cube must contact the powder
    measure body (see arrow FIG 51). 
    Also the belling process does not
    begin until after the powder bar has
    traveled its full distance. The angled
    portion on the bottom of the powder
    funnel (Fig. 52) is what bells the car-
    tridge. Once the white cube has con-
    tacted the powder measure body the
    case is forced upward against the
    tapered portion of the powder funnel
    producing a bell. The more the powder
    die is adjusted down (clockwise) the
    more the case will be belled.
    Note: If the powder die is not adjust-
    ed down far enough to cause the pow-
    der bar to travel its full distance the
    powder charge will be erratic and the
    case will not receive enough bell.
    16
    Fig. 49 - You don’t need any more expansion
    than what you see in this photograph.
    Fig. 48 - As the toolhead continues down,
    it will reshape the case neck, shoulder
    and body.
    Fig. 50 - When properly adjusted, the
    case mouth will go past the expanding
    line and the stem will contact the bottom
    of the case.
    Fig. 51 - This photo shows the powder bar at
    the end of its travel.
    Fig. 52 - Adjusting the powder die up
    reduces the amount of belling – down
    increases the amount of belling. 
    						
    							Station 5 - Adjustment of the Powder
    Die/Powder Funnel Cont...
    Drop a case into the casefeed funnel
    and cycle the handle twice. The case
    should now be in the shellplate at
    Station 2.
    Move the handle down. Notice the
    resistance at the end of the down
    stroke. This is the resistance of the case
    in the sizing die. Raise the handle. The
    case will index to Station 3.
    Cycle the handle to advance the case
    to Station 4. Again, cycle the handle to
    prime the case and index it to Station 5.
    Cycle the handle.
    If the white cube has not traveled
    its full distance, raise the toolhead just
    enough to pull the case off of the pow-
    der funnel (this will prevent the
    shellplate from indexing while you
    adjust the powder die). While holding
    the powder measure, turn the die
    down 1/8 of a turn. Again lower the
    toolhead and observe the travel of the
    powder bar.
    Repeat as needed until the powder
    bar travels its full distance, Fig. 51.
    Once the powder bar travels fully
    across you should continue to adjust
    the powder die for the desired amount
    of bell (turn the powder die 1/8 of a
    turn at a time). The desired amount
    bell is just enough to allow the bullet
    to sit on the case mouth without
    falling off and to keep the case from
    shaving lead during the seating
    process - see the illustration (right)
    example “B”.
    Note: If you screw the die down too
    far, the case will look like example "C"
    in the illustration (right). You must then
    discard this case, back the powder die
    off, by turning it counter-clockwise,
    and continue with a new sized case.
    You’ll soon learn to judge the correct
    amount of bell by simply looking at it.
    In the meantime, you might want to
    use your dial calipers to check it.
    Twenty thousandths of an inch greater
    (at the mouth of the case) than its origi-
    nal diameter, should about do it.
    Once you’ve achieved the desired
    amount of bell – with the case in
    Station 5, raise the toolhead. Run the
    lock ring down hand tight.
    Insure the bellcrank and the return
    rod bolt (in the frame) FIG 53are
    aligned. Using a 5/32" Allen wrench,
    snug the collar clamp screws.While holding the powder measure
    in place, snug the lock ring using a 1-
    1/8” wrench.
    Station 7 - General Information on
    Bullet Seating
    The purpose of the seating die is to
    insert the bullet into the case and to
    push it down into the case the proper
    amount.
    How far the bullet is pushed into
    the case will determine the overall
    length (OAL). Several factors go into
    determining the proper OAL – such as,
    the maximum recommended OAL,
    listed in the reloading manual, and the
    type of bullet being loaded. The type
    of bullet can determine the OAL in one
    of two ways. 
    If the bullet has what is called a can-
    nelure, or crimping groove Fig. 54 &
    55, this will determine the proper
    OAL. If the bullet you’re using doesn’t
    have a cannelure or a crimping groove,
    then you’ll need to refer to your
    reloading manual for the suggested
    OAL. The purpose of the cannelure
    and crimping groove is to secure the
    bullet by giving the mouth of the case
    a place to go (without deforming the
    bullet) when being crimped. When the
    bullet is properly seated, the mouth of
    the cartridge case should be near the
    top of the cannelure/crimping groove.
    Refer to your reloading manual.
    Under the section specified for the cal-
    iber you’re loading, you’ll find a
    17
    Fig. 54 & 55 - Shown are several examples
    of a cannelure or crimping groove.
    Fig. 53 - Make sure the bellcrank and return
    rod bolt are aligned.
    A
    Correct amount
    of bell.
    B
    Not enough bell.
    C
    Too much bell.
     
    
    
     
    
    
    
     
    
    
     
    
    
     
    
    
    
     
    
     
    						
    							schematic of the cartridge. For example,
    .38 Special lists a maximum OAL of
    1.55" (Lyman Reloading Handbook). If
    you’re seating the bullet to the can-
    nelure/crimping groove, the OAL
    should be well within the maximum
    OAL listed, however, use a set of dial
    calipers to check it. (Dial calipers are
    available from Dillon Precision). If the
    bullet you’re using doesn’t have a can-
    nelure/crimping groove, refer to the
    specific type of bullet you’re using in
    the reloading manual. For example – if
    you’re loading a 158 gr.  .38 Sp. JHP
    and it doesn’t have a cannelure/ crimp-
    ing groove, use the suggested OAL of
    1.480 (Lyman Reloading Handbook).
    Station 7 - Installation and
    Adjustment of the Seating Die
    Take the seating die from the die box
    and screw it into Station 7. Screw the
    die down until the bottom of the die is
    flush with the bottom of the toolhead.
    Note: At this point the die will not be
    screwed down far enough to begin
    seating the bullet, but it will give you a
    place to start. Place a case (with a belled case
    mouth) into Station 7. Fig. 56
    Place a bullet on the belled case
    mouth and lower the toolhead. Then,
    raise the toolhead just enough to
    inspect the bullet without indexing the
    shellplate. If the bullet is not seated
    deep enough, screw the seating die
    down 1/2 turn at a time. As a guide,
    one full turn moves the die down about
    70 thousandths of an inch, about the
    thickness of a nickel. Again, cycle the
    machine and inspect the seating depth.
    Repeat these steps as necessary until
    the correct overall length is achieved.
    Use a dial caliper or equivalent to
    measure the overall length of the car-
    tridge. Check the overall length of the
    round against the information in your
    reloading manual.
    Once you have obtained the proper
    OAL, replace the cartridge into Station
    7 and lower the toolhead. Using a 1-
    1/8" wrench to turn the lock ring and a
    7/8" wrench to hold the die body, snug
    the lock ring.
    Note: If you ever load a cartridge
    that you are unhappy with, you can use
    a Dillon bullet puller to reclaim your
    components.
    Station 8 - Installation and adjustment
    of the Crimp Die
    Screw the crimp die into Station 8.
    Screw it down until it is flush with the
    bottom of the toolhead. This is a good
    starting point for the crimp adjustment.
    Place a cartridge with a properly
    seated bullet into Station 8. Lower the toolhead and continue to
    screw the die down until it touches the
    cartridge. Fig. 57
    Raise the toolhead and screw the die
    down 1/8 of a turn, lower the toolhead.
    Raise the toolhead half-way and
    inspect the cartridge. If the bell is still
    present, or the desired amount of crimp
    has not been achieved, give the die a
    1/8 turn down and try again. Continue
    making small adjustments to your
    crimp die until the desired amount of
    crimp has been achieved.
    Once the adjustment is complete,
    place the case back into Station 8 and
    lower the toolhead. Using a 1-1/8"
    wrench to turn the lock ring and a
    7/8" wrench to hold the die body,
    snug the lock ring.
    Note: When adjusting the crimp die
    it is important to know what to look for.
    Check that the crimp: Looks OK, allows
    your firearm to function consistently
    and the bullet feels tight in the case.
    The drawing of case #3 (above) is a
    depiction of a case that has been over
    crimped by adjusting the crimp die
    down (clockwise) too far. Note the
    18
    Fig. 56 - Place the bullet on the case
    mouth at Station 7.Fig. 57 - Cut away crimp die shows the
    area being crimped while the case is
    being fully supported by the die body.
    Please note that every die set includes
    seating stems to fit most common bullet
    types. Select the appropriate seating stem
    for the bullet type you are loading.
    
    
     
    
    
    
     
    
    
     
    
    
    
     
    
    
     
    
    
     
    
    
    
    3 2 1 
    						
    							defined line below the mouth of the
    case and the bulge below the line. This
    is not a proper crimp. This line is the
    direct result of the cartridge being over
    crimped. A line like this will only
    appear if the crimp die is adjusted
    down too far. Warning: Over crimp-
    ing .45ACP, .38 Super, 9mm, etc., can
    actually cause the bullet to be loose
    in the case.
    Adjustments for calibers 9mm, .38 Sp.,
    .45 ACP and for hot loads that have
    been fired many times
    Configuration 1
    To begin, place a military case (sized,
    decapped and unswaged) into Station 3.
    Screw the back-up rod (#12749*)
    down two turns into the toolhead
    (#20420). Pull the handle.
    Using a wrench turn the back-up rod
    (#12749*) down until it hits the inside
    bottom of the case. Note: Do not force
    the expander as this will damage the
    case and the shellplate. Now secure the
    lock ring (#20006*). Raise the handle.
    Screw the eyebolt (#13245) all the
    way into the swager. Grease the clevis
    pin (#13522) heavily.
    Put the swager into position. Push
    the clevis pin through the connecting
    rod and eyebolt and secure with the
    hitch pin (#13840). Replace the swage
    cover (#13064).
    With the military case still in
    Station 3, pull the operating handle
    down with your left hand. Now turn
    the swager upward with your right
    hand until it meets resistance. With
    your left hand raise the operating
    handle about 10 inches. With your
    right hand turn the swager up a 1/4
    turn. Cycle the handle down. 
    Raise the handle just enough to
    remove the case and inspect the
    primer pocket to see the amount of
    swaging being done. The swager
    should leave a radiused entrance on
    the primer pocket. Fig. 58Turn the swager in, using 1/4 turn
    increments until you achieve the prop-
    er swage. Secure the jam nut (#13682).
    Note: Do not over swage. This condi-
    tion will cause damage to the
    shellplate (#12600*). 
    When your swager is properly
    adjusted you will feel resistance during
    the final 1/2" to 1" of the downward
    stroke of the handle.
    Adjustments for rifle calibers
    Configuration 2
    To begin, place a military case (sized,
    decapped and unswaged) into Station 3.
    Remove the back-up rod (#12749*)
    from the back-up die (#12184).
    With the operating handle in the
    down position, screw the back-up die
    into Station 3 until the die comes into
    contact with the shellplate. Now back
    the die out one full turn and secure it in
    place with the lock ring (#14067).
    Leave the handle in the down posi-
    tion. With a wrench, screw the back-
    up rod into the back-up die. Turn the
    back-up rod down until it touches the
    inside bottom of the case. Note: Do
    not force the expander as this will
    damage the case and the shellplate.
    Now secure the lock ring (#20006*).
    Raise the handle.
    Screw the eyebolt (#13245) all the
    way into the swager. Grease the clevis
    pin (#13522) heavily.
    Put the swager into position. Push
    the clevis pin through the connecting
    rod and eyebolt and secure with the
    hitch pin (#13840). Replace the swage
    cover (#13064).
    With the military case still in Station
    3, pull the operating handle down
    with your left hand. Now turn the
    swager upward with your right hand
    until it meets resistance.With your left
    hand raise the operating handle about
    10 inches. With your right hand turn
    the swager up a 1/4 turn. Cycle the
    handle down. 
    Raise the handle just enough to
    remove the case and inspect the
    primer pocket to see the amount of
    swaging being done. The swager
    should leave a radiused entrance on
    the primer pocket. Fig. 58
    Turn the swager in, using 1/4 turn
    increments until you achieve the proper
    swage. Secure the jam nut (#13682).
    Note: Do not over swage. This condi-tion will cause damage to the shellplate
    (#12600*). 
    When your swager is properly
    adjusted you will feel resistance during
    the final 1/2" to 1" of the downward
    stroke of the handle.
    RL1050 vs. Super 1050
    Not all parts are the same but some
    are still interchangeable. We have made
    changes to several parts used on the
    Super 1050 that are not interchangeable
    with the RL1050 machine.
    •The Super 1050 primer lever assem-
    bly (#) has a longer arm to accommo-
    date the higher toolhead travel. This
    is not available for RL 1050
    machines. Primer feed body (#20773)
    will fit both machines but again the
    primer lever assembly will not.
    •The Super 1050 assembly does not
    include the ratchet cam, ratchet
    restriction tab and related parts.
    •The Super 1050 index lever has been
    shortened considerably and will not
    index properly on RL 1050 machines.
    •The Super 1050 index roller has
    changed in diameter and is much too
    large for the RL 1050.
    •The Super 1050 mainshaft, main-
    shaft pivot pin, crankshaft assem-
    bly, and bearings are completely
    different.
    •The casefeed body has been modified
    to allow long cases to feed through
    but is interchangeable between the
    Super 1050 and RL 1050 machines.
    •Any RL 1050 toolhead assembly will
    fit the Super 1050 machine. You will
    need to remove the ratchet cam from
    the toolhead and install a 1/8” thick
    washer or spacer in its place. Then
    reinstall the cam guide bolt.
    •The toolhead spring and sleeve, as a
    set, are longer to accommodate the
    increased toolhead travel on the
    Super 1050 but they will work on
    the RL 1050.
    •Any RL 1050 shellplate will fit on
    the Super 1050 with one exception.
    The #1 shellplate for .45 ACP has
    tight fitting pockets and may or
    may not allow .308 Winchester cases
    to feed into the shellplate freely. All
    new #1 shellplates have a star next
    to the number one to indicate the
    revised version.
    •The Super 1050 indexer return spring
    19
    Fig. 58 - Note the difference between the
    swaged primer pocket (left) and the
    unswaged primer pocket (right). 
    						
    							has an additional bend in it but can
    be used on both the Super 1050 and
    RL 1050 machines. NOTE: If you are
    using an indexer return spring from
    an RL 1050 spare parts kit, you will
    need to make an additional bend in
    the spring before installing it on the
    Super 1050.
    •The RL 1050 spent primer cup has
    been replaced with a larger, plastic
    spent primer cup and bracket. It is
    not interchangeable.
    Using RL 1050 toolheads and
    dies on the Super 1050...
    If you want to interchange an RL
    1050 toolhead already set for a caliber
    you want to load onto the Super 1050
    you will need to check for the following
    clearances.
    1. Remove the toolhead assembly
    from the Super 1050.
    2. Replace the shellplate with the
    shellplate for the caliber you intend to
    load with.
    3. Remove the toolhead spring and
    set the toolhead onto the mainshaft
    while holding the handle at about mid-
    travel for proper alignment into the
    frame. Next, install the washer and
    toolhead bolt.
    4. Slowly lower the handle and look
    to see if any die comes in contact with
    the shellplate. Readjust dies as needed.
    5. Place one unprimed case in the
    swage station and again slowly lower
    the handle. Readjust the expander and
    swage rod as needed.
    6. Once you have reset the dies to the
    machine, remove the toolhead and rein-
    stall the toolhead spring and complete
    the rest of the conversion and set up to
    reload. Reinstall the toolhead.
    Trouble Shooting 
    .308 Winchester and related calibers
    with similar case length (.243 and/or
    .22-250) also lend themselves to reload-
    ing on this new machine. No special
    changes are necessary to the die set.
    Hard or Incomplete Indexing
    1.) Wrong size locator buttons
    (#20637*).
    2.) Index pawl bent or worn (#13705).
    3.) Shellplate lock ring adjusted too
    tightly (#20311).
    4.) Dirt under the shellplate (#12600*).5.) Bent or broken shellplate (#12600*).
    6.) Ejector tab (#13189) interfering with
    the shellplate - see above photo.
    Station 1: Case Insertion Problems
    1.) Wrong size case insert plunger
    (#13073*).
    2.) Wrong case insert adapter (#13654*).
    3.) Shellplate lock ring not adjusted
    tight enough.
    4.) Dirt in the shellplate (#12600*) pock-
    ets or damaged shellplate.
    5.) Handle being moved too rapidly on
    upstroke.
    6.) Bent or broken roller bolt (#13333).
    7.) Dirt or media in casefeed track.
    Station 2: Resizing and
    Decapping Problems
    With .30-06 and .270 calibers it is
    important to note that the seater and
    crimp dies must be shortened for clear-
    ance reasons. They are available and
    are included with the respective con-
    version kits.
    1.) Crushed cases:
    a.) Shellplate lock ring too loose or
    too tight. 
    b.) Not enough radius on the die.
    Use Dillon dies whenever possible.
    c.) Wrong size or missing locator but-
    tons.
    2.) Bending or breaking decapping pins:
    a.) Wrong shellplate (#12600*).
    b.) Slightly bent decapping assembly
    or pin.
    c.) Berdan primed cases.d.) Dirt in shellplate pockets.
    e.) Handle being moved too rapidly
    on the down stroke.
    f.) Rocks or other foreign objects in
    cases.
    Station 3: Primer Pocket Swaging
    Problems
    1.) Primers smearing or crushing:
    a.) Swage back-up rod not down far
    enough (#13332 or #13348).
    b.) Swage rod not adjusted high
    enough (#20314 - large or #20313 -
    small).
    Station 4: Priming Problems
    The above photo shows the rocker
    arm set screw (#13226) being adjusted.
    The Super 1050 comes from the factory
    with this set screw properly adjusted,
    but over time it can move. When the
    rocker arm set screw is out of adjust-
    ment, it can dent primers and/or cause
    the primer slide to stick. When proper-
    ly adjusted, the primer punch (#12849
    large - #13307 small) will be flush with
    the platform surface – see arrow above.
    1.) Crushed primers:
    a.) Swage rod  (#20314 - large or
    #20313 - small) not adjusted correctly,
    dirty or worn out.
    b.) Dirt in the shellplate (#12600*).
    c.) Ringed primer. When a spent
    primer has been pierced by the decap-
    ping pin leaving a ring of metal from
    the primer in the pocket.
    d.) Primer station locator button
    (#20637*) not adjusted correctly.
    e.) Worn primer punch (#12849).
    f.) The bench that the machine is
    mounted on is not rigid enough. This
    can be corrected by affixing a board to
    both the wall and your bench.
    g.) Hot-loaded ammo that has been
    fired several times and the base of the
    20
    When reinstalling the ejector tab (#13189) it
    is vital that it is not set too low or it will
    interfere with the shellplate.primer punch 
    						
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