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GGP Italy SPA Chain Saw P 680 Instructions Manual

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    							EN 105. Operating the Engine
    Release the accelerator lever when the brake is
    engaged. The chain must stop immediately as
    soon as the brake is engaged.
    If the brake is not working correctly, contact your
    dealer for a check and repair.
    The clutch will overheat if the engine remains at
    a high number of revs with the brake engaged.
    This can lead to damage to the clutch and the
    brake belt.
    Release the accelerator lever immediately if the
    brake is engaged when working.
    •ICING PREVENTION SYSTEM
    This system prevents icing of the carburetor
    which sometimes happen while sawing in winter.
    When your saw has stopped or slowed down
    abruptly, use the system as follows:
    1. Remove the air cleaner cover, air filter, and
    silencer.
    2. Unhook the hatch on the rear wall of the cylin-
    der cover and turn it upside down.
    3. Install the covers as they are.
    Never use the system in
    normal temperature because that can cause
    starting failure due to overheating of the car-
    buretor.!WARNING!•ANTI-FREEZE KIT
    For use under extra cold condition. Optional
    parts as shown right are available. When normal
    air filter is frozen even with the hatch opened,
    contact your nearest dealer for the anti-freeze kit
    parts.
    •STOPPING THE ENGINE
    1. Release the throttle lever to allow the engine
    to idle for a few minutes
    2. Set the switch to the “O” (STOP) position.
    (1) Cylinder cover
    (2) Air cleaner cover
    (3) Intake silencer
    (4) Air filter
    (1) Hatch
    (1) Air inlet plug
    (2) Nylon-net type air
    filter
    (3) Cylinder cover for
    cold use
    (1) Switch     
    						
    							6. SawingEN 11
    •Before proceeding to
    your job, read the sec-
    tion “For Safe Oper-
    ation”. It is recommend-
    ed to first practice saw-
    ing easy logs. This also
    helps you get accus-
    tomed to your unit.
    •Always follow the safety
    regulations. The chain
    saw must only be used
    for cutting wood. It is
    forbidden to cut other
    types of material.
    Vibrations and kickback
    vary with different mate-
    rials and the require-
    ments of the safety reg-
    ulations would not be
    respected. Do not use
    the chain saw as a lever
    for lifting, moving or
    splitting objects. Do not
    lock it over fixed stands.
    It is forbidden to hitch
    tools or applications to
    the PTO other than
    those specified by the
    manufacturer.
    •
    It is not necessary to force the saw into the
    cut. Apply only light pressure while running the
    engine at full throttle.
    •When the saw chain is caught in the cut, do
    not attempt to pull it out by force, but use a
    wedge or a lever to open the way.
    •GUARD AGAINST KICKBACK
    !WARNING!•This saw is equipped with
    a chain brake that will
    stop the chain in the
    event of kickback if oper-
    ating properly. You must
    check the chain brake
    operation before each
    usage by running the saw
    at full the throttle for 1-2
    seconds and pushing the
    front hand guard forward.
    The chain should stop
    immediately with the
    engine at full speed. If the
    chain is slow to stop or
    does not stop, replace the
    brake band and clutch
    drum before use.
    •It is extremely important
    that the chain brake be
    checked for proper oper-
    ation before each use and
    that the chain be sharp in
    order to maintain the kick-
    back safety level of this
    saw. Removal of the safe-
    ty devices, inadequate
    maintenance, or incorrect
    replacement of the bar or
    chain may increase the
    risk to serious personal
    injury due to kickback.
    •FELLING A TREE
    1. Decide the felling direction considering the
    wind, lean of the tree, location of heavy
    branches, ease of completing the task after
    felling and other factors.
    2.While clearing the area around the tree,
    arrange a good foothold and retreat path.
    (1) Notch cut
    (2) Felling cut
    (3) Felling direction
    6. Sawing   
    						
    							EN 126. Sawing
    3. Make a notch cut one-third of the way into
    the tree on the felling side.
    4. Make a felling cut from the opposite side of
    the notch and at a level slightly higher than
    the bottom of the notch.
    When you fell a tree, be
    sure to warn neighboring workers of the dan-
    ger.
    Bucking and Limbing
    •Always ensure your foothold. Do not stand
    on the log.
    •Be alert to the rolling over of a cut log.
    Especially when working on a slope, stand
    on the uphill side of the log.
    •Follow the instructions in “For Safe
    Operation” to avoid kickback of the saw.
    Before starting work, check the direction of
    bending force inside the log to be cut. Always
    finish cutting from the opposite side of the bend-
    ing direction to prevent the guide bar from being
    caught in the cut.
    A log lying on the ground
    Saw down halfway, then roll the log over and cut
    from the opposite side.
    A log hanging off the ground
    In area “A”, saw up from the bottom one-third
    and finish by sawing down from the top. In area
    “B”, saw down from the top one-third and finish
    by sawing up from the bottom.
    !WARNING!
    !WARNING!Cutting the limbs of Fallen Tree
    First check to which side the limb is bent. Then
    make the initial cut from the bent side and finish
    by sawing from the opposite side.
    Be alert to the springing
    back of a cut limb.
    Pruning of Standing Tree
    Cut up from the bottom, finish down from the
    top.
    •Do not work standing on unstable bases or
    rung ladders.
    •Do not overreach.
    •Do not cut above shoulder height.
    •Always use both your hands to hold the
    saw.
    !WARNING!
    !WARNING!     
    						
    							7. MaintenanceEN 13
    Before cleaning, the
    inspecting or repairing the unit, make sure
    that engine has stopped and is cool.
    Disconnect the spark plug to prevent acci-
    dental starting.
    •MAINTENANCE AFTER EACH USE
    1. Air filter
    Loosen the knob and remove the air cleaner
    cover. 
    Take off the filter element and brush off attached
    sawdust. When the filter is clogged with dust,
    separate it in halves and shake-wash with gaso-
    line.
    When servicing the air filter, be sure to block the
    air intake hole with cloth.
    2. Oiling port
    Dismount the guide bar and check the oiling port
    for clogging.
    NOTE
    !WARNING!3. Guide bar
    When the guide bar is dismounted, remove saw-
    dust in the bar groove and the oiling port.
    Grease the nose sprocket from the feeding port
    on the tip of the bar.
    4. Others
    Check for fuel leakage and loose fastenings and
    damage to major parts, especially handle joints
    and guide bar mounting.
    If any defects are found, make sure to have them
    repaired before operating the saw again.
    •PERIODICAL SERVICE POINTS
    1. Cylinder fins
    Dust clogging between the cylinder fins will
    cause overheating of the engine. 
    Periodically check and clean the cylinder fins
    after removing the air cleaner and the cylinder
    cover. 
    When installing the cylinder cover, make sure
    that switch wires and grommets are positioned
    correctly in place.
    Be sure to block the air intake hole.
    NOTE
    7. Maintenance
    (1) Air filter
    (1) Fuel filter
    (1) Oiling port
    (2) Grease port
    (3) Sprocket
    (1) Oiling port      
    						
    							EN 147. Maintenance
    2. Fuel filter
    1. Using a wire hook, take out the filter from the
    filler port.
    2. Disassemble the filter and wash with gaso-
    line, or replace with a new one if needed.
    •After removing the filter, use a pinch to hold
    the end of the suction pipe.
    •When assembling the filter, take care not to
    allow filter fibers or dust inside the suction
    pipe.
    3. Oil tank
    Drain the oil tank and clean the inside with gaso-
    line.
    4. Spark plug
    Clean the electrodes with a wire brush and reset
    the gap to 0.65 mm as necessary.
    NOTE
    5. Sprocket
    Check for cracks and for excessive wear inter-
    fering with the chain drive. If the wear is consid-
    erable, replace it with new one. Never fit a new
    chain on a worn sprocket, or a worn chain on a
    new sprocket.
    6. Front and Rear dampers
    Replace if adhered part is peeled or crack is
    observed on the rubber part. Replace if the
    inside of the rear damper metal has been beaten
    by the stopper bolt and the clearance of the
    metal increased.(1) Weight
    (2) Filter
    (3) Strainer
    (4) Retainer
    Champion
    RCJ-7Y     
    						
    							7. Maintenance of Saw Chain and Guide BarEN 15
    1. Saw Chain
    It is very important for
    smooth and safe operation to always keep
    the cutters sharp.
    The cutters need to be sharpened when:
    •Sawdust becomes powder-like.
    •You need extra force to saw in.
    •The cut path does not go straight.
    •Vibration increases.
    •Fuel consumption increases.
    Cutter setting standards
    Be sure to wear safety
    gloves.
    Before filing:
    •Make sure the saw chain is held securely.
    •Make sure the engine is stopped.
    •Use a round file of proper size for the chain
    (7/32 in. - 5.6 mm).
    Place the file on the cutter and push straight for-
    ward.
    Keep the file position as illustrated.
    After each cutter has been filed, check the depth
    gauge and file it to the proper level as illustrated.
    Be sure to round off the
    front edge to reduce the chance of kickback
    or tie-strap breakage.!WARNING!
    !WARNING!
    !WARNING!
    Make sure every cutter has the same length and
    edge angles as illustrated.
    2. Guide Bar
    •Reverse the bar occasionally to prevent partial
    wear.
    •The bar rail should always be square. 
    Check for wear of the bar rail. Apply a ruler to the
    bar and the outside of a cutter. If a gap is
    observed between them, the rail is normal.
    Otherwise, the bar rail is worn. Such a bar needs
    to be corrected or replaced.
    (1) Appropriate
    gauge checker 
    (2) Depth gauge
    standard
    (3) Make the shoul-
    der round: 
    0,3” -
    0,75 mm
    (A) Cutter length
    (30°) Filing angle
    (85°) Side plate angle
    (60°) Top plate cutting
    angle
    (1) Ruler
    (2) Gap
    (3) No gap
    (4) Chain tilts
    8. Maintenance of Saw Chain and Guide Bar     
    						
    							EN 169. Troubleshooting Guide
    9. Troubleshooting Guide
    PROBLEME CAUSE REMEDY
    1)
    Starting failure
    WARNING
    Make sure the
    icing prevention
    system is not
    working.
    2)
    Lack of
    power/Poor accel-
    eration/Rough
    idling
    3)Oil does not
    come out–Check fuel for water or substandard
    mixture. 
    –Check for engine flooding.
    –Check spark ignition. 
    –Check fuel for water or substandard
    mixture. 
    –Check air filter and fuel filter for
    clogging. 
    –Check carburetor for inadequate
    adjustment.
    –Check oil for substandard quality. 
    –Check oil passage and ports for
    clogging.–Replace with proper fuel.
    –Remove and dry the spark plug.
    –Then pull the starter again with no
    choke. 
    –Replace with a new plug. 
    –Replace with proper fuel.
    –Clean.
    –Readjust speed needles. 
    –Replace. 
    –Clean.
    If the unit seems to need further serv-
    ice, please consult with an authorized
    service shop in your area. 
    						
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