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HP 4 Plus Manual

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    							Drum Rotation Functional Check   .  .  .  .  .  .  .  .  .  .  .  7-50
    High Voltage Power Supply Assembly    .  .  .  .  .  .  .  .  7-51
    Interface Troubleshooting  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-52 Communications Check   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-52
    Test Message   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-52
    AUTOEXEC.BAT Standard Configurations   .  .  .  .  .  7-53
    Parallel DOS Commands     .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-53
    Serial MS-DOS Commands    .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-53 Communications Checks  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-54
    MIO Troubleshooting  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-56 Troubleshooting Hints  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-56
    Explanation of Self Test Printout  .  .  .  .  .  .  .  .  .  .  .  7-57
    Troubleshooting Aids  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-59 Component Locations  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-59
    Repetitive Defect Template    .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-67
    Voltage Test Points    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7-69
    Measuring the DC Voltage Levels   .  .  .  .  .  .  .  .  .  .  .  7-69
    8Parts and Diagrams
    How To Use the Parts Lists  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8-1
    Parts Lists and Illustrations  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8-2
    Accessory Parts  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  8-33 SIMM Memory   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  8-38
    Miscellaneous Parts and Accessories  .  .  .  .  .  .  .  .  .  8-39
    Parts List  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  8-40
    ADuplexer 
    Functional Overview  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-2
    Duplex Printing  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-3
    Switchback Assembly  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-3
    Holding Tray  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-3 Electrical Overview  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-5
    Installing the Optional Duplexer  .  .  .  .  .  .  .  .  .  .  .  .  .  A-6
    Removal and Replacement  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-8 Required Tools  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-8
    Removing the Covers  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-9
    Removing the Switchback Covers  .  .  .  .  .  .  .  .  .  .  .  A-9
    Removing the Side Cover on Power Side  .  .  .  .  .  .  .  A-10
    Removing the Side Cover on Gear Side  .  .  .  .  .  .  .  .  A-11
    Removing the Back Cover  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-13
    Removing the Front Cover  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-13 Removing Internal Duplexer Components .  .  .  .  .  .  .  A-14
    Removing the Fan/Motor/Solenoid/Sensor  .  .  .  .  .  .  .  A-14
    Removing the Switchback Paper Guide  .  .  .  .  .  .  .  .  A-15
    Contents-7 
    						
    							Removing the Paper Guide Assembly  .  .  .  .  .  .  .  .  .  A-16
    Removing the Paper Roller  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-17
    Removing the Control PCA   .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-20
    Removing the Power PCA  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  A-22
    Removing the Holding Tray Center Paper Guide  .  .  .  A-23
    Removing the Holding Tray Belt  .  .  .  .  .  .  .  .  .  .  .  A-24
    Removing the Holding Tray Paper Sensor    .  .  .  .  .  .  A-26
    Removing the Switchback Assembly  .  .  .  .  .  .  .  .  .  A-27
    Parts and Diagrams for the Duplexer  .  .  .  .  .  .  .  .  .  .  A-28
    BLaserJet 5/5M/5N Printer
    Product Information .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-2 Product Family Information  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-3
    Identification   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-5
    Specifications   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-6
    HP LaserJet 5 / 5M / 5N   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-6
    Related Documentation     .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-8
    Laser Statement (Sweden/Finland)    .  .  .  .  .  .  .  .  .  .  B-9
    Control Panel Layout  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-10 Control Panel Keys  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-10
    Control Panel Menus  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-13
    To change a control panel setting:  .  .  .  .  .  .  .  .  .  .  .  B-13 Printing Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-15
    PCL Fonts Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-17
    PostScript Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-18
    Job Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-18
    Configuration Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-19
    Memory Configuration Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  B-21
    Parallel Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-22
    Serial Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-22
    Resets Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-23
    Test Menu  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-24
    Service Mode  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-25 Setting the Page Count  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-26
    Setting the Cold Reset Default  .  .  .  .  .  .  .  .  .  .  .  .  B-27
    Skip Demo  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-28
    Big Data  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-28
    Diagnostics  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-28
    Programming a Flash SIMM  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-29 Changing the Control Panel Display Language  .  .  .  B-30
    NVRAM Init  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-31
    Understanding the PCL Self Test Printout  .  .  .  .  .  .  .  B-32
    Infrared Communication  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-34 System Requirements  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  B-35
    Contents-8 
    						
    							To Print Using the Infrared Port .  .  .  .  .  .  .  .  .  .  .  .  B-36
    Troubleshooting IR Printing Problems  .  .  .  .  .  .  .  .  B-38
    Infrared Port Not Responding  .  .  .  .  .  .  .  .  .  .  .  .  .  B-41
    Contents-9 
    						
    							1
    Product Information
    Features HP LJ 4 HP LJ 4M HP LJ 4 Plus HP LJ4M Plus
    ModelC2001AC2021AC2037A C2039A
    Printer Speed 8 ppm8 ppm12 ppm 12 ppm
    Resolution 300/600 dpi 300/600 dpi 300/600 dpi 300/600 dpi
    Expandable I/O Buffer NoNoYes Yes
    Resource Savings NoNoYes Yes
    MEt NoNoYes Yes
    REt YesYes Yes Yes
    Languages Enhanced PCL5 Enhanced PCL5,
    Postscript Level 2 Enhanced PCL5 Enhanced PCL5,
    Postscript Level 2
    PostScript Upgradeable C2080A*N/AC3129A* N/A
    Resident Memory 2 MByte6 MByte2 MByte 6 MByte
    Printer Max. Memory Capacity 34 MByte 26 MByte 66 MByte 50 MByte
    Available Memory Slots Four Two** Four Two **
    PC Tray Capacity 250 Sheets 250 Sheets 250 Sheets 250 Sheets
    MP Tray Capacity 100 Sheets 100 Sheets 100 Sheets 100 Sheets
    Output Capacity 250 Sheets 250 Sheets 250 Sheets 250 Sheets
    500 Sheet Optional Feeder C2083A C2083AC2083D C2083D
    Duplex Option N/AN/AC3157A C3157A
    Envelope Feeder C2082AC2082A C2082B C2082B
    Typefaces 45 PCL45 PCL
     35 Postscript 45 PCL
    45 PCL
     35 Postscript
    Interfaces Serial (25 pin)
    Parallel Serial (25 pin)
    Parallel, Local Talk Serial (9 pin)
    Parallel Serial (9 pin)
    Parallel
    Local Talk
    MIO Slots YesYes (J2341A) YesYes (J2552A)
    EconoMode NoNoYes Yes
    Cartridge Slot YesYes Yes Yes
    Power Save NoNoYes Yes
    Monthly Usage (pages) Up to 20,000  Up to 20,000  Up to 20,000  Up to 20,000 
    *The PostScript upgrade requires an additional 4 MB SIMM.  
    **PostScript & Memory SIMM already occupy 2 slots.
    Table 1-1Printer Features
    Product Information  1-1 
    						
    							Product Family Information
    The model HP C2021A is identical to the model HP C2001A from
    a hardware standpoint, as is the model HP C2039A to the model
    HP C2037A. The models HP C2021A and C2039A printers
    include the following features:
    •PostScript Level 2 SIMM
    •AppleTalk MIO Card
    •4 MBytes of RAM
    In every instance the repair procedures for all products are
    similar.
    Some LaserJet 4 accessories are compatible with the LaserJet 4
    Plus and some are not. The compatibility chart below may be
    used when there is a question of accessory compatibility. 
    Accessory DescriptionDoes it work in the
    HPLaserJet 4? Does it work in the
    HPLaserJet 4 Plus?
    C2082A Envelope Feeder  Yes No
    C2082B Envelope Feeder  YesYes
    C2083A Optional 500 Sheet Feeder Assembly  Yes
    No
    C2083D Optional 500 Sheet Feeder Assembly  Yes Yes 
    C2085A 250  Sheet Universal  PC
    tray Yes No
    C2085D 250 Sheet Universal PC
    tray No Yes
    C3129A PostScript SIMM  NoYes
    C2080A PostScript  SIMM  Yes  No
    C2063A Memory (1 MByte) Yes Yes 
    C2064A Memory (2 MByte) Yes Yes 
    C2065A Memory (4 MByte)  Yes Yes 
    C2066A Memory (8 MByte)  Yes Yes 
    C3130A * Memory (1 MByte) NoYes 
    C3131A * Memory (2 MByte)  No Yes
    C3132A* Memory (4 MByte)  No Yes
    C3133A* Memory (8 MByte) NoYes
    C3146A * Memory (16 MByte) No Yes
    C3157A Duplex Assembly  NoYes
    92298A Toner Cartridge YesYes
    *If HP LaserJet 4 Plus Optional Memory (C3130A, C3131A, C3132A, C3133 or C3146A) is installed in the HP
    LaserJet 4, the printer will display a “53.1X.08 ERROR” (X indicates the position of the SIMMs slot). 
    Table 1-2Product Family Compatibility Matrix
    1-2 Product Information 
    						
    							Identification    
    The model number is on a label placed on the outside, rear cover
    of the printer. The model number (C2001A, C2021A, C2037A or
    C2039A) is found at the top of the label. The model number is the
    base number for all printers.  
    The serial number contains information about the printer
    Country of Origin. The serial number Alpha section refers to the
    Country of Origin, the Revision Level and the Production Code.
    The Numeric section refers to the production number of the
    printer. See the following for information about the production
    codes.
    A typical serial number would consist of: CC R P XXXXXX
    Code Meaning
    CC  Country of Origin
    R   Revision Number - Alphanumeric, no vowels
    P  Production Code - Alphanumeric, no vowels
    XXX-XXXX Numeric serial number - Numeric, no alphas
    TR1
    FCC ID: B94C2037A
    24131
    POWE R R ATING:100-120V 50-60 Hz, 7.8A
    MANUFACTURE D:
    C2037A
    Made  in  Japan
    C2037A
    XXX-XXXX
    Figure 1-1 Printer Identification Label for the
    HP LaserJet 4 Plus/4M Plus
    Product Information  1-3 
    						
    							Figure 1-2 Printer Identification Label for the HP LaserJet4/4M
    1-4 Product Information 
    						
    							Specifications 
    HP LaserJet 4 and 4 Plus
    DimensionHP LaserJet 4/4M
    (C2001A/C2021A) HP LaserJet 4 Plus
    HP LaserJet 4M Plus (C2037A/C2039A)
    Width 16.4 in (416 mm) 16.4 in (416 mm)
    Depth 15.9 in (403 mm) 15.9 in (403 mm)
    Height 11.7 in (297 mm) 11.7 in (297 mm)
    Weight (with toner cartridge) 37 lbs. (18.3 kg) 37 lbs. (18.3 kg)
    Table 1-3Printer Dimensions
    Watts (typical)
    Volts Freq 4/4M 4 Plus/4M Plus
    100 Vac  ± 10%
    120 Vac  ± 10% 50/60 Hz 
    ± 2 Hz
    50/60 Hz  ± 2 Hz printing = 195
    standby = 55
    printing = 300
    standby = 80
    PowerSave=25
    220 Vac  ± 10%
    240Vac  ± 10% 50/60 Hz 
    ± 2 Hz
    50/60 Hz  ± 2 Hz printing = 195
    standby = 55
    printing =300
    standby = 80
    PowerSave=25
    Table 1-4Power Specifications
    Product Information  1-5 
    						
    							Status100/115 V
    4/4M    4 Plus/4M Plus 220/240 V
    4/4M    4 Plus/4M Plus
    Product Rating 6.4 amps     7.8 amps 3.1 amps     4.0 amps
    Peak Inrush Current 22 amps     22 amps 22 amps     22 amps
    25% Decay Time 13 msec     18 msec 11 msec     11 msec
    Peak Fuser Current 38 amps     51 amps 17 amps     22 amps
    Return-to Average Time  200 msec     200 msec 200 msec    200 msec
    Table 1-6Electrical Specifications
    Operating Environment Temperature: 10° C to 32.5 ° C (50°  F to 90.5 ° F)
    Humidity:  20-80% (no condensation)
    Storage Environment
    (not including toner cartridge) Temperature:
     -20° to 60 ° C (-4 ° to 140 °F)
    Humidity : 15-90% (no condensation)
    Table 1-5Environmental Specifications
    1-6 Product Information 
    						
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