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JBL E150 Service Manual

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      Northridge™ E-Series   
    E150P 
    Powered Subwoofer 
     
    Service Manual 
     
     
     
     
    JBL Consumer Products  250 Crossways Park Dr. 
         Woodbury, New York   11797      Rev2   2/2004 
     
      
    						
    							
     
    -  CONTENTS  - 
     
    BASIC SPECIFICATIONS  …………….……..…………..1 
    SAFETY INFORMATION  …………….……..….………..2 
    DETAILED SPECIFICAT IONS ……….……..…………..3 
    CONNECTIONS………………………...……..…...…..…4 
    OPERATION ……..………………….……...…….….…\
    ...7 
    BASIC TROUBLESHOOT ING..………….………………8 
    EXPLODED VIEW /PARTS  LIST…….….….…………....9 
    TEST SET-UP AND PROCEDURE….….……………...10 
    AMPLIFIER BLOCK DIAGRAM…….………….……..…11  
    TECH TIP JBLTT2003-04  ..……….……………….…...12 
    DETAILED TROUBLESHOOTING..……………… ……13 
    P.C.B. DRAWINGS….…………………………………….16 
    ELECTRICAL PARTS LIST ..……….……….……….…20 
    IC/TRANSISTOR PINOUTS..……..….…….….….….….24 
    SCHEMATICS………..……………………….…………..25 \
      PACKING……..……………………………….….….\
    …...27 
     
    E150P  SPECIFICATIONS 
     
    Amplifier Power (RMS):       150 W atts 
    Peak Dynamic Power *:       250 W atts 
    Driver:      10" (254mm) PolyPlas™ 
    Inputs:   Line Level (switchable to LFE) and Speaker 
    Level with 5-way binding posts 
    Low-Pass Frequency:       Variable from 50Hz to 150Hz 
    Frequency Response:       27Hz – Low-pass crossover setting 
    Dimensions (H x W  x D):       17-3/4" x 12-1/4" x 14-1/2"  (451mm x 311mm x 368mm) 
    W eight:      33.5 lb/15.2kg  
     
    JBL continually striv es to update and improv e existing products, as well as create new ones. The 
    specifications and details in this and related JBL publications are therefore subject to change without 
    notice. 
     
    * The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive lo ad 
    equal to minimum impedance of the transducer, using a 50Hz sine wave burst, 3 cycles on, 17 cycles off. 
    E150P              
     
    1  
    						
    							
    Warning
    
    Any person performing service of this unit will be exposed
    to hazardous voltages and the risk of electric shock. It is
    assumed that any person who removes the amplifier from
    this cabinet has been properly trained in protecting
    against avoidable injury and shock. Therefore, any service
    procedures are to be performed by qualified service
    personal ONLY!
    
    Caution
    
    Early revisions of the unit did not have a power switch.
    Hazardous voltages are resent within the unit whenever it
    is plugged in.
    Before amplifier is plugged in, be sure its rated voltage
    corresponds to the voltage of the AC power source to be
    used. Incorrect voltage could cause damage to the
    amplifier when the AC power cord is plugged in. Do not
    exceed rated voltage by more than 10%: operation below
    90% of rated voltage will cause poor performance or may
    shut the unit off.
    
    Leakage/Resistance Check
    
    Before returning the unit to the customer, perform a
    leakage or resistance test as follows:
    Leakage Current. Note there is no power switch on early
    revisions of this unit. When the power plug is plugged in,
    the unit is live. Connect the unit to its rated power source.
    Using an ammeter, measure the current between the
    neutral side of the AC supply and chassis ground of the
    unit under test. If leakage current exceeds 0.5mA, the unit
    is defective. Reverse the polarity of the AC supply and
    r epeat.
    Resistance. Measure the resistance from either side of the
    line cord to chassis ground, If it is less than 500k ohms,
    the unit is defective.
    W ARNING! DO NOT return the unit to the customer if it
    fails one of these tests until the problem is located and
    corrected.
    
    Critical Components
    
    All components identified with the IEC
    symbol in the parts list and schematic
    diagram designate components in which
    safety can be of special significance when
    r eplacing identified with. Use only the
    r eplacement parts designated in the parts list or parts
    with the same rating of resistance, wattage or voltage.
    
    SAFETY INFORMATION
    
    List of Safety Components 
    Requiring Exact Replacements
    
     
     
     
     
     
     
     
     
     
    Part Number/ 
    Designator 
    Description  
      
    F1 
    093-205209-300  
    Line Fuse Slo Blo 1.25A  
    5x20mm  
    083-041802-009  250V UL approved SPT-2 or 
    better with polarized plug, UL 
    approved wired with the hot side 
    to fused  
    side. Use with factory  
    replacement panel strain relief 
    (70305) only.  
    PT1 
    042-010052-003  
    Power Transformer.  
    Use only factory  
    replacement.  
    BR1  
    052-400080-000  
    Bridge diode. Use only  
    factory replacement.  
    C6,8  
    034-470745-200  
    4700uF 50V electrolytic  
    filter caps. Be sure  
    replacement part is at  
    least the same working  
    voltage and capacitance  
    rating. Also the lead  
    spacing is important.  
    Incorrect spacing may  
    cause premature failure  
    due to internal cabinet  
    pressure and vibration.  
    063-531808-000  
    Rear Amp Cover 
    Use only factory  
    replacement  
    Inductor  
    043-560200-000  
    L1 - Use only factory  
    replacement  
    Inductor  
    043-300101-000  
    L2 - Use only factory  
    replacement  
    Inductor  
    043-700101-000  
    L3 - Use only factory  
    replacement  
    Inductor  
    043-324300-000  
    L4 - Use only factory  
    replacement  
      
     
     
    E150P
    2  
    						
    							
    JBL E150P Powered Sub/ Plate Amp 
    LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit NotesUS 120vac/60Hz Yes 108-132 120 Vrms Normal Operation
    EU 230vac/50-60Hz Yes 207-264 230 Vrms Normal operation, MOMS required
    Parameter Specification Unit QA Test 
    Limits Conditions Notes
    Amp Section
    Type (Class AB, D, other) D n/a n/a
    Class D Preferred...Sink required for Class AB
    Load Impedance (speaker) 4 Ohms n/a
    Nominal Z-curve required
    Rated Output Power 75 Watts 70
    1 input driven
    AVG RMS  Dynamic Power 150 Watts 135Average RMS power,  3/20 Cycles 50 Hz, Driven
    6dB above its input sensitivity sensitivity
    THD @ Rated Power 0.3 % 1
    22k filter 75 Watts
    THD @ 1 Watt 0.1 % 0.5
    22k filter
    DC Offset 10 mV-DC 30
    @ Speaker Outputs
    Damping factor 50 DF 35
    Measured at amplifier board  Measured at the amplifier board THD < 0.1% 75 
    Watts @ 50Hz
    Input Sensitivity
    Input Frequency 50 Hz 50
    Nominal Freq.
    L&R 128 mVrms ±2dB
    To 75 Watts Single input driven LP defeat switch OFF
    LFE 128 mVrms ±2dB
    To 75 Watts LP defeat switch ON- Single input driven
    Speaker/Hi Level Input 1.28 Vrms ±2dB
    To 75 Watts Single input driven
    Signal to Noise
    SNR-A-Weighted 100 dBA 70
    relative to rated power A-Weighting filter
    SNR-unweighted 80 dBr 70
    relative to rated power 22k filter
    SNR rel. 1W-unweighted 65 dBr 60
    relative to 1W Output 22k filter
    Residual Noise Floor 1 mVrms 2Volume @max, using DVM or  A/P  
    (BW=20 KHz) Line level inputs must be terminated using      
    1KOHM
    Residual Noise Floor 1.5 mVrms(max
    )2 Volume @max, w/ A/P Swept 
    Bandpass Measurement (Line 
    freq.+ harmonics) (BW=20Khz)
    Line level inputs must be terminated using    
    1KOHM
    Input Impedance Line Input 10K ohms n/a
    Nominal
    Speaker/Hi Level Input >4.7K ohms n/a
    Nominal
    Filters
    Speaker in LP  2nd order vari
    a60-150 Hz ± 10
    Subsonic filter (HPF)  fixed 6thFixed
    LFE Low pass  2nd order fixed200>LP T < 15 
    Minutes
    Power on Delay time 3 sec.4
    AC Power Applied
    Transients/Pops
    ATO Transient 5 mV-peak n/a
    @ Speaker Outputs
    Turn-on Transient 50 mV-peak 2v-pp
    @ Speaker Outputs AC Line cycled from OFF to ON
    E150P              
     
     
     
    3  
    						
    							
    Parameter Specification UnitQA Test 
    Limits Conditions NotesTurn-off Transient 50 mV-peak 2v-pp
    @ Speaker Outputs AC Line cycled from ON to OFF
    Efficiency
    Efficiency 65 % 64
    Nominal Line voltage 120 VAC / 230 VAC
    Stand-by Input Power 15 Watts 18
    @ nom. line voltage Auto turn of time (T)   must be  5 > T < 15 
    Minutes
    Power Cons. @ rated power 115 Watts 120
    @ nom. line voltage 75 Watts @ 4 Ohms nominal line voltage
    Protections
    Short Circuit Protection  YES functional 
    Direct short at output Amplifier should resume operation after short 
    circuit condition removal 
    Thermal Protection  YES functional
    @1/8 max unclipped Power Temperature rise in accessible metal parts 
    should not exceed 35K rise for domestic version 
    or 30K rise for European versions (refer to 
    requirements sheet).
    DC Offset Protection YES -
    DC present at Speaker Out leads Design must insure no Offset at the speaker 
    output  under any operating condition including 
    abnormal operation
    Line Fuse Rating US Domestic version 1.25 Amps 1.25 Type-T or Slo Blo-250 V
    Internal fuse with UL/SEMKO rated holder
    EU 0.8 Amps 0.8Type-T or Slo Blo-250 V, Low 
    Breaking capacity
    Internal fuse with UL/SEMKO rated holder
    4. ALL SPECS SHOULD BE MEASURED AT NOMINAL LINE VOLTAGE. 
    SPEAKER CONNECTION
    When we designed the E150P and E250P poweredsubwoofers, our goal was to offer the user the best pos-sible performance combinedwith the most flexible andcomplete installation options.Please look over the followingthree examples to determinewhich description bestmatches your system and follow the correspondinghookup instructions.
    To use the binding-postspeaker terminals with barewire, unscrew the collar untilthe hole through the centerpost is visible under the collar.Insert the bare end of the wire
    through the hole in the post,then screw the collar backdown until the connection istight. The holes in the centerof the collars are intended forbanana-type connectors.
    Speakers and electronics termi-nals have corresponding positive(+) and negative (–) terminals.Itis important to connect bothspeakers identically: positive (+) on the speaker to positive (+) on the amplifierand negative (–) on the speakerto negative (–) on the amplifier.Wiring “out of phase” results inthin sound, weak bass and apoor stereo image. 
    NOTE:The speaker-level con-nection method described onthe next page is not a
    preferred connection  and should only beresorted to if your receiver/processor does not have a line-level or subwoofer output.The customer is responsible for
    proper connections, and anydamage to JBL or other equip-ment due to improper connec-tions will not be covered byyour JBL warranty. Consult withyour JBL dealer or an audio-installation expert if you haveany questions about how toconnect your subwoofer usingthe speaker-level inputs.
    E150P              
     
     
     
    4  
    						
    							
    Use this installation method
    only
    with an analog receiver/
    processor that does not have
    digital processing or bass
    management, and also does
    not have a subwoofer output
    or a volume-controlled preamp
    (line-) level output:
    Connect the speaker wires for
    both your main left and right
    speakers, and for the sub-
    woofer, to the same speaker
    terminals on your receiver or
    amplifier. The wires may be
    joined by twisting together the
    bare ends of the two leads
    that will be connected to each
    terminal on the receiver/
    amplifier, as shown in the 
    diagram. This procedure
    should be done only four times
    (involving a total of eight bare-
    wire ends), and only for those
    wire ends that are being con-
    nected to the terminals on
    your receiver/amplifier. 
    
    It is
    important that you avoid join-
    ing any other wires. 
    
    Do not
    twist together
    wire ends that
    are being
    inserted into
    terminals on any
    speaker or on the
    subwoofer. Do not twist
    together wire ends that will be
    used for any speakers other
    than the front left and right
    speakers or the subwoofer.
    Refer to the connection dia-
    gram for guidance.
    T wist together the (+) leads at
    one end of the speaker wires
    that you have designated for
    the left front speaker and for the left high-level inputs on
    the subwoofer. Insert the
    joined (twisted) wires into the
    left front (+) terminal on your
    receiver/amplifier. Connect the
    free end of the (+) lead for the
    left front speaker to the (+) ter-
    minal on the back of the
    speaker. Connect the free end
    of the (+) lead for the left input
    on the subwoofer to the left
    binding-post terminal. Repeat
    this process for the (–) 
    connections for the left front 
    speaker and left input on the
    subwoofer, and then for the (+)
    and (–) connections for the
    right front speaker and right
    high-level inputs on the sub-
    woofer.
    Connect your receiver or
    amplifier’s center and sur-
    round speaker terminals to the
    corresponding terminals on
    the back of your center and
    surround speakers.
    
    Right Front
    Left FrontCenter+      –
    +      –
    +        –
    Subwoofer
    Right Surround
    Left Surround
    +      –+      –
    +      –
    +      –
    Left Front Center
    +      –
    Left Surround Right Front
    +      –
    Right Surround
    +      –
    R
    eceiver
    L
    RHIGH
    LEVEL INL
    R
    +     –
    Tw ist
    HereTw ist
    Here
    
    To  (+) terminal on  
    left speaker
    To  (+) terminal of left  
    input on subwooferTo  front left 
    (+) terminal on 
    r eceiver/amplifier
    E150P          
     
     
    Analog Receiver/Processor – Speaker-Level Connections
    5  
    						
    							
    Digital Receiver/Processor – LFE Connection
    
    Use this installation method
    for Dolby Digital, DTS®or other
    digital surround processors
    that have bass-management
    programming, or for analog
    receivers/processors that
    have a filtered subwoofer 
    output: 
    IMPORTANT: Make sure that
    the LFE toggle switch on the
    subwoofer is in the “LFE”
    position. Use the line-level
    input jacks for the Low-
    Frequency Effects channel.
    Connect these jacks to the LFE
    output or subwoofer output on
    your receiver or amplifier. 
    Note: If your receiver or ampli-
    fier has only one subwoofer
    output jack, you may connect
    the subwoofer output on your
    receiver/preamplifier to either the left or right line-level input
    on the subwoofer. It makes no
    difference which jack you
    choose. 
    Connect each speaker to 
    the corresponding speaker
    terminals on your receiver or
    amplifier.
    Make sure that you have 
    configured your surround
    sound processor for
    “Subwoofer On” or
    “LFE On.” The front,
    center and surround
    speakers should be 
    set to “Small” or “Large” 
    depending on their size and
    frequency response. Consult
    your receiver’s or processor’s
    owner’s manual.
    
    CROSSOVER
    FREQUENCY
    LEVEL
    LINE LEVEL IN PHASE
    Min
    Max
    L             R
    LFE                NORMAL
    HIGH
    LEVEL IN
    +    –
    50Hz 0º 180º
    150Hz
    Subwoofer
    Output/LFE
    RECEIVER/PREAMPLIFIER
    L
    R
    For  LFE use L or R
    
    Analog Receiver/Processor – Line-Level Connections
    
    Use this installation method
    with an analog receiver/
    processor that does not have
    digital processing or bass
    management, and that is
    equipped with a full-range
    subwoofer output or a volume-
    controlled preamp (line-) level
    output:
    Use RCA-type interconnect
    cables to connect the line-
    level subwoofer outputs on
    your receiver or amplifier to
    the line-level inputs on the
    subwoofer. 
    IMPORTANT: Make sure that
    the LFE toggle switch on the
    subwoofer is in the “Normal”
    position. Do not use the 
    “LFE” position with Dolby* 
    Pro Logic*-only processors. 
    Note: If your receiver or
    amplifier has only one sub-
    woofer output jack, then you may connect the subwoofer
    output on your receiver/pre-
    amplifier to either the left or
    right line-level input on the
    subwoofer. It makes no differ-
    ence which jack you choose.
    Connect each speaker to 
    the corresponding speaker
    terminals on your 
    receiver or amplifier.
    Make sure your receiver
    or processor is config-
    ured so
    that the sub-woofer is “On.”
    Note for advanced
    users: If your receiver/
    processor has a built-in low-
    pass crossover filter for the
    subwoofer output, then the LFE
    switch should be set to the
    “LFE” position to bypass the
    subwoofer’s internal
    crossover.
    
    CROSSOVER
    FREQUENCY
    LEVEL
    LINE LEVEL IN PHASE
    Min
    Max
    L             R
    LFE                NORMAL
    HIGH
    LEVEL IN
    +    –
    50Hz 0º 180º
    150Hz
    SubwooferOut
    RECEIVER
    L
    R
    For  LFE use L or R
    L             R
    
    E150P          
     
     
    6  
    						
    							
    OPERATION
    
    When the unit is plugged in
    and the power switch is on
    and no signal is received, the
    LED on the top of the unit will
    turn red. When a signal is
    present, the LED will turn
    green.Note: It will take several min-
    utes for the LED to turn from
    green to red after the input
    signal to the subwoofer is
    removed. Due to JBL’s unique
    high-output, 
    high-efficiencyamplifier design, power con-sumption is minimal when the
    subwoofer is not receiving a
    signal. Of course, the sub-
    woofer can be turned off,
    whenever desired, if you do
    not wish to leave it in auto
    (standby) mode.
    The subwoofer Level Control
    adjusts the volume of the 
    subwoofer relative to the rest
    of the system. Proper level
    adjustment depends on sev-
    eral variables such as room size, subwoofer placement,
    type of main speakers and 
    position. Adjust the subwoofer
    level so that the volume of the
    bass information is pleasing 
    to you.
    
    Crossover Adjustments
    
    The Crossover Frequency
    Control determines the highest
    frequency at 
    which the sub-
    woofer reproducessounds. If
    your main speakers can com-
    fortably reproduce some low-
    frequency sounds, set this
    control to a lower frequency
    setting, between 50Hz and
    100Hz. This will concentrate
    the subwoofer’s efforts on the
    ultradeep bass sounds
    required by today’s films and
    music. If you are using smaller
    bookshelf speakers that do not
    extend to the lower bass fre-
    quencies, set the low-pass
    crossover control to a higher
    setting, between 120Hz and
    150Hz. This control is not used
    when the LFE switch is in the
    “LFE” position.
    
    CROSSOVER
    FREQUENCY LEVEL
    LINE LEVEL IN PHASE
    Min
    Max
    L
    R
    L             R
    For  LFE use L or R
    LFE                NORMAL
    Northridge E Series
    HIGH
    LEVEL IN
    POWER
    +    –
    120V
    60Hz
    50Hz 0º 180º
    150Hz
    CAUTIONRISK OF ELECTRIC SHOCKDO NOT OPEN
    ON OFF
    E150P          
     
     Power
    Level Control
    7  
    						
    							
    TROUBLESHOOTING
    
    If you used the high-level
    (speaker) inputs and there 
    is no sound from any of the
    speakers:
    
    • Check that the receiver/
    amplifier is on and a source 
    is playing.
    • Check that the powered 
    subwoofer is plugged into 
    an active electrical outlet 
    and is switched on.
    • Check all wires and connec-
    tions between the receiver/
    amplifier and the speakers.
    Make sure all wires are con-
    nected. Make sure none of
    the speaker wires are frayed,
    cut or punctured, or touching
    each other, except for the
    wires for the front left and
    right speakers, which may be
    joined with the wires for the
    subwoofer at the receiver/
    amplifier end only, if you are
    using the speaker-level 
    connections  
    • Review proper operation 
    of your receiver/amplifier.
    If there is low (or no) bass
    output:
    • Make sure the connections
    to the left and right “Speaker
    Inputs” have the correct 
    polarity (+ and –).
    • Make sure that the sub-
    woofer is plugged into an
    active electrical outlet and
    switched on.
    • Adjust the crossover point.
    • Flip the Phase Control switch
    to the opposite position.
    • If you are using a Dolby
    Digital/DTS receiver or 
    processor, make sure that the
    subwoofer adjustments on 
    the receiver/processor are 
    set up correctly.
    • Slowly turn the Level Control
    clockwise until you begin to
    hear the desired amount of
    bass.
    If you used the line-level
    inputs and there is no sound
    from the subwoofer:
    • Check that the receiver/
    amplifier is on and a source is
    playing.
    • Check that the powered 
    subwoofer is plugged into an
    active electrical outlet and is
    switched on.
    • Check all wires and 
    connections between the
    receiver/amplifier and the
    subwoofer. Make sure all
    wires are connected. Make
    sure none of the wires are
    frayed, cut or punctured, or
    touching each other.
    • Review proper operation of
    your receiver/amplifier.
    • Slowly turn the Level 
    Control clockwise until you
    begin to hear the desired
    amount of bass.
    • Make sure that you have
    configured your receiver/
    processor so that the sub-
    woofer/LFE output is on.
    Phase Control
    The Phase Control determines
    whether the subwoofer’s pis-
    ton-like action moves in and
    out in phase with the main
    speakers or opposite the
    main speakers. There is no
    correct or incorrect setting.
    Proper phase adjustment
    depends on several variables
    such as subwoofer placement
    and listener position. Adjust
    the phase switch to maximize bass output at the listening
    position.
    Remember, every system,
    room and listener is different.
    There are no right or wrong
    settings; this switch offers the
    added flexibility to adjust your
    subwoofer for optimum per-
    formance for your specific 
    listening conditions without
    having to move your speakers.
    If at some time in the future
    you happen to rearrange your
    listening room and move your
    speakers, you should experi-
    ment with the phase switch in
    both positions, and leave it in
    the position that maximizes
    bass performance.
    E150P          
     
     
    8  
    						
    							
      
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Ref# Part Number Description Qty 
        
    1 350883-001 MANUAL, OWNER-E150P/E250P 1 
    2 350884-002 CARTON,MASTER-E150P  (BEECH MODEL)    1 
     350884-001 CARTON,MASTER-E150P  (BLACK MODEL) 1 
     350884-003 CARTON,MASTER-E150P  (CHERRY MODEL) 1 
    3 350885-001 PAD,END,TOP-E150P 1 
    4 350885-002 PAD,END,BOT-E150P 1 
    5 338381-001 WARRANTY CARD,1/5YR,JBL 1 
    6 351348-001 PLATE,LED/LOGO-E150P/E250P 1 
    7 338125-002 ASY,LED-E150P/E250P 1 
    8 336486-001 ASY,FOOT,PLSTC- E150P 4 
    9 763-31110-40 SCREW, 8 X 2 1/2,TR,PH,PB,BLK ZINC,LCS  (FOOT) 4 
    10 908302-012 SCREW, PB,HXS,#6x.75,ZINC     (LOGO PLATE) 4 
    11 903802-016 SCREW, PB,HXS,#8x1",ZINC       (WOOFER) 8 
    12 338127-002 ASY, WOOFER,10"           DCR 5.8 Ω 1 
    13 336804-001 ASY, PORT TUBE 1 
    14 351219-001 ASY, GRILLE, BLK, FRNT 1 
    15 333249-003 CUP,GRILLE,TITANIUM,  (BEECH MODEL) (CHERRY MODEL) 4 
     333249-001 CUP,GRILLE (BLACK MODEL) 4 
    16 351242-001 RING,TRIM,10"-E150P 1 
    17 903401-012 SCREW, 6 X 3/4,PAN,PH,PB,BLK ZINC,LCS     (AMPLIFIER) 10 
     
    131216
    15761017
    14
    11
    9
    8
    Amplifier – Not for SaleE150P 
    Exploded View
    9  
    						
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