Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

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DEFENDER 1999 & 2002 MY
WORKSHOP MANUAL SUPPLEMENT
& BODY REPAIR MANUAL
This Supplement supersedes Workshop Manual VDR 100250
and should be used in conjunction with the following Manuals:
Workshop Manual - Defender 300 Tdi LRL 0097
Overhaul Manual - R380 gearbox LRL 0003 3rd edition
Overhaul Manual - LT230T Transfer gearbox LRL 0081 3rd edition
Publication Part No. LRL 0410ENG (2nd Edition)
Land Rover 2001
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system...

CONTENTS
01 INTRODUCTION
04 GENERAL SPECIFICATION DATA
05 ENGINE TUNING DATA
07 GENERAL FITTING REMINDERS
09 LUBRICANTS, FLUIDS AND CAPACITIES
10 MAINTENANCE
12 ENGINE
17 EMISSION CONTROL
18 ENGINE MANAGEMENT SYSTEM
19 FUEL SYSTEM
26 COOLING SYSTEM
30 MANIFOLD AND EXHAUST SYSTEM
33 CLUTCH
37 MANUAL GEARBOX
41 TRANSFER GEARBOX
47 PROPELLER SHAFTS
57 STEERING
60 FRONT SUSPENSION
64 REAR SUSPENSION
70 BRAKES
76 CHASSIS AND BODY
77 PANEL REPAIRS
82 AIR CONDITIONING
84 WIPERS AND WASHERS
86 ELECTRICAL
88...

01 - INTRODUCTION
CONTENTS
Page
INFORMATION
INTRODUCTION 1..................................................................................................
DIMENSIONS 1.......................................................................................................
REFERENCES 1.....................................................................................................
REPAIRS AND REPLACEMENTS 1.......................................................................
POISONOUS SUBSTANCES...

INTRODUCTION
1
INFORMATION INTRODUCTION
This Workshop Manual Supplement covers vehicles
from 1999 and 2002 model year onwards. The Body
Repair Manual has also been incorporated into this
supplement. Amendments and additional pages will
be issued, when necessary, to ensure that the
supplement covers latest models.
This Supplement is designed to assist skilled
technicians in the efficient repair and maintenance of
Land Rover Defender vehicles.
Individuals who undertake their own repairs should
have some...

01INTRODUCTION
2
INFORMATION FUEL HANDLING PRECAUTIONS
The following information provides basic precautions
which must be observed if fuel is to be handled safely.
It also outlines the other areas of risk which must not
be ignored.
This information is issued for basic guidance only, and
in any case of doubt, appropriate enquiries should be
made of your local Fire Officer or Fire Department.
Fuel vapour is highly flammable and in confined
spaces is also very explosive and toxic and when
diluted with air...

INTRODUCTION
3
INFORMATION SYNTHETIC RUBBER
Many’0’ring seals, flexible pipes and other similar
items which appear to be natural rubber are made of
synthetic materials called Fluoroelastomers. Under
normal operating conditions this material is safe, and
does not present a health hazard. However, if the
material is damaged by fire or excessive heat, it can
break down and produce highly corrosive Hydrofluoric
acid which can cause serious burns on contact with
skin. Should the material be in a burnt or...