Land Rover Parts Series Bearmarch 5th Edit Beamarch Manual
Have a look at the manual Land Rover Parts Series Bearmarch 5th Edit Beamarch Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 364 Land Rover manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE51QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLEDRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 0198 576729 Selector Shaft Reverse Gear2 4 NLS 90215769 Bolt3 BR 0622 WM600041L Spring Washer4 2 BR 0843 5852 Rubber Grommet5 1 5854 5854 Retaining Plate6 1 BR 0402 56102 Spring7 3 BR 0839 BLS112L Steel Ball Selector8 1 622281 622281 Stop Adjuster Bolt9 1 BR 3532 FRC1815 Selector Fork Reverse10 2 BR 0493 3649 Spring11 2 BR 2152 55638 Plunger DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER12 1 BR 0651 571158 Clevis Pin13 1 BR 0197 FRC5897 Selector Shaft 1st & 2nd Gears14 1 BR 2160 90213636 Selector Shaft 3rd & 4rd Gears15 1 BR 2018 576703 Selector Fork16 1 5853 Retaining Plate (Obsolete)17 3 BR 0414 217564 Bolt18 1 BR 2159 RTC1958 Selector Fork19 2 BR 1056 272596 Sealing Ring20 2 241598 241598 Retaining Plate21 1 BR 1057 515573 Sealing Ring Gearbox Selectors and ShaftManufacturers’ part numbers are used for reference purposes only B E A R M A C HWebsite – www.bearmach.com 1 2 3 45 6 7 8 9 10 11 13 14 12 15 19 20 21 18 17 16 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 51
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE52QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLE B E A R M A C HTel: +44 (0)29 20 856 550 Manufacturers’ part numbers are used for reference purposes only DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 2265 605933 Gearbox Casing Assembly2 BR 1304 540870 Plug Drain3 BR 0671 515599 Copper Washer4 BR 1133 247145 Stud5 BR 0713 622045 Joint Washer6 BR 1158 248720 Fixing Bolt7 BR 0687 7289 Dowel8 BR 3060 BH605121L Fixing Bolt9 BR 0191 536577 Plug10 2 BR 0449 52246 Set Screw11 FRC4007 FRC4007 Cover Plate Top NLS12 2 BR 0738 NH406041L Nut - 3/8 BSF13 WM600041 WM600041L Spring Washer14 2 252623 252623 Stud15 2 BR 0458 55778 Stud16 2 BR 0880 3238 Stud Short17 1 BR 0011 213700 Dowel18 1 BR 0842 3292 Oil Filter Plug Gearbox – Main Casing 11 12 13 14 15 16 17 1 18 4 56 78 9 10 3 2 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 52
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE53QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLEDRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 2030 243611 Shaft Assembly Gear2 BR 0719 233241 Lock Dog3 BR 0185 8566L Bush4 2 BR 0077 544337 Bolt5 2 BR 1552 NZ606041L Self Locking Nut6 243873 243873 Oil Thrower7 BR 2100 236074 Mud Shield8 BR 2138 539993 Driving Flange9 BR 1609 90513454 Washer 10 BR 0611 3259 Nut Driving Member DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER11 BR 0869 PS608101 Split Pin12 BR 3547 FRC1780 Oil Seal BR 3547G FRC1780G Oil Seal OEM 13 BR 2038 236541 Mud Shield Retainer Assy14 BR 0981 FRC1511 Joint Washer15 BR 0800 217325 Bearing Output Shaft BR 0800R 217325R Bearing Output Shaft 16 BR 0423 217978 Stud17 BR 0818 FS106106L Bolt 18 BR 0622 WM600041L Spring Washer Front Output Shaft and HousingManufacturers’ part numbers are used for reference purposes only B E A R M A C HWebsite – www.bearmach.com 1 3 2 11 8 5 10 9 764 1213 14 15 16 17 18 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 53
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE54QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLE B E A R M A C HTel: +44 (0)29 20 856 550 Manufacturers’ part numbers are used for reference purposes onlyGearbox Series 2 and 2aKey to diagram is on next page 3 2 37 36 35 34 33 41 40 39 385 7 14 15 16 17 18 19 20 21 22 23 24 27 26 25 30 29 28 31 32 1 4 6 89 10 11 12 13 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 54
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE55QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLEGearbox Series 2 and 2aKey to diagram on previous pageManufacturers’ part numbers are used for reference purposes only B E A R M A C HWebsite – www.bearmach.com DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 0286 518473 Primary Pinion & Constant Gear up to Suffix B BR 2000 542231 Primary Pinion & Constant Gear Suffix C onBR 2000G 542231G Primary Pinion & Constant Gear Suffix C on OEM 2 BR 1777 FRC1758 Synchro Clutch Suffix C BR 1777G FRC1758G Synchro Clutch Suffix C 3 BR 0798 55714 Bearing for Primary Pinion BR 0798R 55714R Bearing for Primary Pinion 4 BR 0293 245767 Gear 3rd Speed and Mainshaft Gear5 BR 2097 571218 Mainshaft Distance Sleeve OEM BR 2097R 571218R Mainshaft Distance Sleeve 6 BR 0292 245766 2nd Speed Layshaft and Mainshaft Gear up to Suffix C BR 2029 600916 2nd Speed Layshaft and Mainshaft Gear from Suffix D on 7 BR 2041 267573 Thrust Washer for Second Gear8 BR 0454G 6397G Bearing Needle Roller OEM9 BR 0462 RTC1957 Spring Ring Fixing - 2nd & 3rd Mainshaft Gears10 BR 0360 RTC1962 Thrust Washer 0.125 (as required) BR 0361 RTC1118 Thrust Washer 0.128 (as required)BR 0362 50703 Thrust Washer 0.135 (as required) 11 BR 0828 RTC1979 Peg Mainshaft Distance Sleeve12 BR 0027 6405 Peg for 2nd Gear Thrust Washer13 BR 0289 264250 Mainshaft14 BR 0291 501617 Mainshaft Gear15 BR 0725 9960 Circlip Bearing to Housing16 BR 0454G 6397G Bearing for Mainshaft OEM17 BR 2131 FRC5115 Bearing Housing Mainshaft Casing18 BR 0673 RTC1984 Circlip Housing to Casing19 BR 0463 236305 Oil Seal for Rear Mainshaft BR 0463G 236305G Oil Seal for Rear Mainshaft OEM DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER20 BR 2096 232415 Oil Thrower Mainshaft21 BR 1487 502482 Distance Piece Rear Mainshaft22 BR 0294 218244 Mainshaft Gear Transfer Box23 BR 0365 RTC7169 Lock Washer24 BR 0851 217477 Special Nut25 BR 0727 561962 Shaft - Reverse Gear (early type)26 BR 0132 561954 Bush for Reverse Wheel27 BR 0296 217389 Reverse Wheel Assembly up to Suffix B BR 1924 561960 Reverse Wheel Assembly from Suffix C on 28 BR 0799 576206 Bearing - Layshaft OEM BR 0799R 576206R Bearing - Layshaft 29 BR 0290 501616 Layshaft Gear 1st Speed up to Suffix B BR 1923 511189 Layshaft Gear 1st Speed from Suffix C onBR 0291 501617 Mainshaft Gear 1st Speed up to Suffix BBR 1925 511205 Mainshaft Gear 1st Speed from Suffix C on 30 BR 0092 RTC1982 Lockwasher31 BR 0288 RTC1981 Layshaft up to Suffix A BR 1967 528703 Layshaft Gearbox Suffix B and C onlyBR 2031 556040 Layshaft from Gearbox Suffix D on 32 BR 0287 263878 Layshaft Sleeve33 BR 2089 214792 Bearing Plate Assembly for Layshaft34 213417 213417 Stud35 BR 2014 528690 Retaining Plate36 BR 1227 528683 Lockwasher37 BR 1549 NT605061L Nut 5/16 UNF38 BR 1059 241650 Distance Piece39 BR 0334 576207 Layshaft Bearing40 BR 0074 8185 Plain Washer 41 BR 0333 RTC1983 Slotted Nut 1/2 BSF BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 55
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE56QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLE B E A R M A C HTel: +44 (0)29 20 856 550 Manufacturers’ part numbers are used for reference purposes onlyDRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 0677 561197 Shim for Intermediate2 2 BR 0452 219469 Thrust Washer Suffix A BR 0831 521328 Thrust Washer Suffix B on OEMBR 0831R 521328R Thrust Washer Suffix B on 3 2 BR 0451 219466 Roller Bearing Suffix A BR 1640 599869 Roller Bearing Suffix B on 4 BR 0297 219468 Gear - Intermediate up to Suffix A BR 1945 521330 Gear - Intermediate Suffix B onlyBR 1985 533080 Gear - Intermediate from Suffix C on 5 BR 0298 278025 Shaft - Intermediate6 BR 2034 532323 O ring7 BR 0738 NH406041L Nut 3/8 BSF8 BR 2065 217484 Retaining Plate for Shaft9 BR 0647 90217526 Circlip - Fixing Bearing to Case10 BR 0335 217490 Bearing - Output Shaft Front11 BR 0300 218243 High Gear Wheel12 BR 0367 217489 Circlip Fixing Washer to Shaft13 BR 0852 90217488 Thrust Washer14 BR 0301 591429 Output Shaft15 BR 0299 235438 Low Gear Wheel up to Suffix B BR 1984 532979 Low Gear Wheel from Suffix C on DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER16 BR 0791 90217512 Bearing for Output Shaft Rear17 BR 0302 540004 Speed Worm18 BR 3547 FRC1780 Oil Seal BR 3547G FRC1780G Oil Seal OEM 19 BR 2100 236074 Mudshield for Flange20 BR 0920 217546 Circlip Retaining Bolt and Flange21 BR 0780 90512701 Bolt 3/8 UNF x 13/1622 217568 217568 Flange23 BR 0414 217564 Bolt for Brake Drum24 BR 2035 236630 Flange for Output Shaft Rear25 BR 0883 3300L Plain Washer26 BR 0611 3259 Nut Driving Member27 BR 0303 FRC1536 Speedo Pinion28 BR 0137 268791 Sleeve - Speedo Pinion29 BR 0499 211502 Oil Seal for Pinion30 BR 1321 267782 Joint Washer for Sleeve31 232565 232565 Retaining Plate for Pinion32 2 BR 0444 SH604061L Screw Fixing Plate to Housing33 BR 0366 267782 Sealing Ring Transfer Box Series 2, 2a 9 1 2 3 5 68 7 410 11 14 15 183332 31 30 29 28 27 19 20 21 23 25 26 22 24 16 17 12 13BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 56
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE57QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLE Manufacturers’ part numbers are used for reference purposes only B E A R M A C HWebsite – www.bearmach.com DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 0647 90217526 Circlip2 BR 0335 217490 Bearing Output Shaft3 BR 0300 218243 Gear High Wheel4 BR 0367 217489 Circlip5 BR 0852 90217488 Thrust Washer6 BR 0301 591429 Output Shaft7 BR 0299 235438 Low Gear8 BR 0791 90217512 Bearing Output Shaft9 BR 0302 540004 Speedo Worm10 BR 3547 FRC1780 Oil Seal BR 3547G FRC1780G Oil Seal OEM 11 BR 2100 236074 Mud Shield12 BR 0920 217546 Circlip13 BR 0780 90512701 Bolt - 3/8 UNF x 1.3/1614 217568 217568 Flange15 BR 0414 217564 Bolt16 BR 2035 236630 Flange17 BR 0700 622042 Felts Seal 18 BR 0365 RTC7169 Lock Washer DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER19 BR 0611 3259 Nut Driving Member20 BR 0869 PS608101L Split Pin21 2 BR 0677 561197 Shim22 2 BR 0831 521328 Thrust Washer OEM 2 BR 0831R 521328R Thrust Washer 23 2 BR 1640 599869 Bearing Needle Roller24 BR 1985 533080 Intermediate Gear25 BR 0832 594195 Intermediate Shaft26 BR 2034 532323 O Ring27 BR 2065 217484 Retaining Plate28 WM600061L WM600061L Spring Washer29 BR 0738 NH406041L Nut - 3/8 BSF30 BR 0303 FRC1536 Speedo Pinion31 BR 0366 267828 Sealing Ring32 BR 0137 268791 Sleeve - Speedo Pinion33 BR 0499 211502 Oil Seal34 BR 1321 267782 Joint Washer35 232565 232565 Retaining Plate 36 2 BR 1573 78905 Screw Transfer Box Series 3 1 2 3 4 5 6 7 8 9 10 24 25 26 21 22 2327 28 2911 12 14 13 15 16 17 18 1920 36 35 34 33 32 31 30 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:00 PM Page 57
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE58QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLE B E A R M A C HTel: +44 (0)29 20 856 550 Manufacturers’ part numbers are used for reference purposes onlyMain Gearbox Series 3Key to diagram is on next page 31 33 32 28 26 25 23 17 16 15 14 13 12 11 1030 29 27 24 22 21 20 19 43 44 42 45 46 41 40 39 38 37 34 35 3618 1 2 3 4 5 6 7 9 8 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:01 PM Page 58
Manufacturers’ part numbers are used for reference purposes only B E A R M A C HWebsite – www.bearmach.com PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE59QUICK REFERENCE SUSPENSION STEERING OILSEALS A XLEMain Gearbox – Series 3Key to diagram on previous pageDRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER1 BR 2280 576725 Main Gear Box Shaft 576726 576726 Main Gear Box Shaft 1Ton 2 BR 2277 591364 Synchro Cone3 BR 2040 267572 Thrust Washer 0.125 BR 2041 267573 Thrust Washer 0.128BR 2042 267574 Thrust Washer 0.130BR 2053 267575 Thrust Washer 4 BR 2293 591363 Gear 2nd Speed up to Suffix C BR 2293A FRC2673 Gear 2nd Speed Suffix D on 5 BR 0096 FRC4076 Distance Sleeve Mainshaft BR 0097 FRC4077 Distance Sleeve Mainshaft 6 BR 0293A 556010 Gear 3rd Speed up to Suffix C BR 0293B FRC8179 Gear 3rd Speed Suffix D on 7 BR 0360 RTC1962 Thrust Washer 0.125 BR 0361 50702 Thrust Washer 0.128BR 0362 5073 Thrust Washer 0.130 8 BR 0462 RTC1957 Spring Ring9 BR 0454 6397 Bearing Needle Roller BR 0454G 6397G Bearing Needle Roller OEM 10 BR 3008 571059 Oil Seal BR 3008G 571059G Oil Seal OEM 11 BR 3377 214795 Circlip12 BR 3450 594021 Shim Primary Pinion 2.00 mm BR 3448 594019 Shim Primary Pinion 2.10 mmBR 3447 594018 Shim Primary Pinion 2.15 mm 13 BR 0798 55714 Bearing Pinion BR 0798R 55714R Bearing Pinion 14 BR 2290 606880 Primary Pinion & Constant Gear up to Suffix C BR 2290A RTC2684 Primary Pinion Suffix D on 15 BR 1777 FRC1758 Synchro Clutch up to Suffix C BR 1776G FRC6996G Synchro Clutch Suffix D on OEM 16 BR 0027 6405 Peg Mainshaft17 BR 0828 RTC1979 Peg Mainshaft18 BR 2289 608283 In & Out Member Suffix A BR 2289A RTC2195 In & Out Member Suffix B & CBR 2289B RTC2685 In & Out Member Suffix D onBR 2289G RTC2685 In & Out Member Suffix D on OEM 19 BR 2277 591364 Synchro Cone20 BR 2292 591362 Gear 1st Speed up to Suffix B BR 2292G 591362G Gear 1st Speed Suffix B OEM BR 0516 FRC2056 Gear 1st Speed up to Suffix C DRAWING QUANTITY BEARMACH PART DESCRIPTIONREF REF NUMBER BR 2292A FRC3201 Gear 1st Speed Suffix D 21 BR 2272 576734 Bush22 BR 3151 576735 Thrust Washer23 BR 0725 9960 Circlip24 BR 0820 1645 Bearing Mainshaft OEM BR 0820R 1645R Bearing Mainshaft 25 BR 2131 FRC5115 Bearing Housing Main Casing26 BR 0673 RTC1984 Circlip27 BR 0463 236305 Oil Seal BR 0463G 236305G Oil Seal OEM 28 BR 2096 232415 Oil Thrower29 BR 1487 502482 Distance Piece30 BR 0294 218244 Main Shaft Gear Transfer Box31 BR 0674 501501 Shim21 BR 0365 RTC7169 Lock Washer33 BR 0851 217477 Mainshaft Nut34 BR 0158 255068 Bolt35 576907 576907 Washer36 3 BR 1549 NT605061L Nut - 5/16 UNF37 BR 1227 528683 Lock Washer38 BR 1579 528701 Bearing Cluster OEM BR 1579R 528701R Bearing Cluster 39 528685 528685 Plate Support NLS40 BR 3033 528720 Distance Piece 0.405 BR 2127 528721 Distance Piece 0.425BR 3032 528722 Distance Piece 0.445 41 BR 2290 606880 Primary Pinion & Constant Gear Suffix C BR 2290A RTC2684 Primary Pinion & Constant Gear Suffix D on 42 BR 2288 576686 Gear Cluster Suffix A only BR 2288G 576686G Gear Cluster Suffix A only OEMBR 2288A FRC1691 Gear Cluster Suffix B onlyBR 0534 FRC2084 Gear Cluster Suffix C on 43 BR 0799 RTC1412 Layshaft Bearing OEM BR 0799R RTC1412R Layshaft Bearing 44 BR 2291 591519 Clevis Pin Gear box45 BR 2276 519527 Reverse Gear Shaft Suffix A BR 2276A FRC1813 Reverse Gear Shaft Suffix B 46 BR 2279 576707 Reverse Idler Gear Ser3 Suffix A BR 2279A FRC1810 Reverse Idler Gear Suffix B On 47 BR 0132 561954 Reverse Idler Gear Bush Suffix A Type BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX Parts_5th_edit_series 8/4/04 1:01 PM Page 59
PARTS SUITABLE FOR L AND ROVER SERIES 2a & 3PAGE60QUICK REFERENCE SUSPENSION A XLE B E A R M A C HTel: +44 (0)29 20 856 550 Manufacturers’ part numbers are used for reference purposes onlySteering Column DRAWING BEARMACH PART DESCRIPTIONREF REF NUMBER1 NRC3411 NRC3411 Steering Cap Inset2 552804 552804 Special Nut3 BR 0883 3300 Washer4 78664 78664 Steering Wheel Screw5 NRC4346 NRC4346 Steering Wheel6 589553 589553 Steering Shaft Striker Assembly7 NRC3150 NRC3150 Spring Washer Upper Shaft8 BR 2108 RTC324 Steering Upper Bearing9 577472 577472 Steering Shaft Housing Dust Cover10 594505 594505 Steering Shaft Outer Column11 BR 0801 FS108251 Bolt Lower Column 5/16 UNC 12 BR 2068 WM600051L Spring Washer13 607971 607971 Steering Column Lower Tube Housing14 SH506071L SH506071L Bolt Steering Column Tube Housing 15 BR 1829 271384 Ball Race Adjustable16 BR 1247 BLS109L Steel Ball Roller x 1017 BR 1258 261857 Gasket Lower Housing Tube18 BR 1259 261869 Roller For Main Nut19 BR 3063 594506 Inner Column RH Steering BR 3064 594507 Inner Column LH Steering 20 BR 1247 BLS109L Steel Ball Roller x 1021 BR 1829 217384 Ball Race Adjustable 22 BR 0839 BLS112 Steel Ball Selector 15 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21222 3 4 BEARINGS BELTS BODY BRAKES CABLES CHASSIS CLUTCH COOLING DRIVELINE ELECTRICAL ENGINE EXHAUST FASTENERS FILTERS FUELSYSTEM GASKETS GEARBOX OILSEALS STEERING Parts_5th_edit_series 8/4/04 1:01 PM Page 60