Lee Load-master Instructions
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1-4 dummyhead dummyhead GENERAL INFORMATION SPECIFICATIONS GENERAL SPECIFICATIONS ITEMSPECIFICATION DIMENSIONS Overall length 2,195 mm (86.4 in) Overall width 815 mm (32.1 in) Overall height 1,195 mm (47.0 in) Wheelbase 1,445 mm (56.9 in) Seat height 875 mm (34.4 in) Footpeg height 365 mm (14.4 in) Ground clearance 255 mm (10.0 in) Curb weight 143 kg (315 lbs) Maximum weight capaci ty 159 kg (351 lbs) FRAME Frame type Twin tube Front suspension Telescopic fork Front axle travel 222 mm (8.7 in) Rear suspension Swingarm Rear axle travel 240 mm (9.4 in) Tire size Front3.00-21 51P Rear 120/80-18M/C 62P Tire brand FrontGP-21F Z (IRC) Rear GP-22R (IRC) Front brake Hydraulic single disc Rear brake Hydraulic single disc Caster angle 27° 35’ Trail length 113 mm (4.4 in) Fuel tank capacity 7.7 liter (2.03 US gal, 1.69 Imp gal) ENGINE Cylinder arrangement Single cylinder inclined 20° from vertical Bore and stroke 76.0 x 55.0 mm (2.99 x 2.17 in) Displacement 249.6 cm 3 (15.23 cu-in) Compression ratio 10.7:1 Valve train Chain driven DOHC with rocker arm Intake valve opens at 1.0 mm (0.04 in) lift 20° BTDC closes at 1.0 mm (0.04 in) lift 35° ABDC Exhaust valve opens at 1.0 mm (0.04 in) lift 40° BBDC closes at 1.0 mm (0.04 in) lift 0° TDC Lubrication system Forced pressure and wet sump Oil pump type Trochoid Cooling system Liquid cooled Air filtration Viscous paper filter Engine dry weight 34.5 kg (76.1 lbs) FUEL DELIVERY SYSTEM Type PGM-FI Throttle bore 36 mm (1.4 in) DRIVE TRAIN Clutch system Multi-plate, wet Clutch operation syst em Cable operating Transmission Constant mesh, 6 speeds Primary reduction 2.807 (73/26) Final reduction 2.857 (40/14) Gear ratio 1st3.333 (40/12) 2nd 2.117 (36/17) 3rd 1.571 (33/21) 4th 1.304 (30/23) 5th 1.115 (29/26) 6th 0.962 (26/27) Gearshift pattern Left foot operated return system 1 - N - 2 - 3 - 4 - 5 - 6 ELECTRICAL Ignition system Computer-controlled digital transistorized with electric advance Starting system Electric starter motor Charging system Triple phase output alternator Regulator/rectifier SCR shorted, triple phase full-wave rectification Lighting system Battery
1-5 dummyhead dummyhead GENERAL INFORMATION PGM-FI SYSTEM SPECIFICATIONS IGNITION SYSTEM SPECIFICATIONS ELECTRIC STARTER SPECIFICATION Unit: mm (in) FUEL SYSTEM S PECIFICATIONS LUBRICATION SYSTEM SPECIFICATIONS Unit: mm (in) ITEM SPECIFICATIONS Fuel injector resistance (20°C/68°F) 11 – 13 Ω ITEMSPECIFICATION Spark plug SIMR8A9 (NGK) Spark plug gap 0.80 – 0.90 mm (0.031 – 0.035 in) Ignition coil peak voltage 100 V minimum CKP sensor peak voltage 0.7 V minimum Ignition timing (F mark) 10° BTDC at idle ITEMSTANDARDSERVICE LIMIT Starter motor brush length 11.8 – 12.3 (0.46 – 0.48)6.5 (0.26) ITEM SPECIFICATIONS Throttle body identification number GQ32A Engine idle speed 1,450 ± 100 min -1 (rpm) Throttle grip freeplay 2 – 6 mm (0.08 – 0.24 in) Fuel pressure at idle 343 kPa (3.5 kgf/cm 2, 50 psi) Fuel pump flow (at 12 V) 83 cm3 (2.81 US oz, 2.92 Imp oz) minimum/10 seconds PAIR control solenoid valve resistance (20°C/68°F) 20 – 24 Ω ITEMSTANDARDSERVICE LIMIT Engine oil capacity At draining1.4 liters (1.5 US qt, 1.2 Imp qt) – At oil filter change 1.5 liters (1.6 US qt, 1.3 Imp qt) – At disassembly 1.8 liters (1.9 US qt, 1.6 Imp qt) – Recommended engine oil Honda 4-stroke motorcycle oil or an equivalent API classification: SG or higher (except oils labeled as energy conserving on the circular API service label) Viscosity: SAE 10W-30 JASO T 903 standard: MA – Oil pump rotor Tip clearance 0.15 (0.006) 0.20 (0.008) Body clearance 0.15 – 0.22 (0.006 – 0.009) 0.35 (0.014) Side clearance 0.02 – 0.09 (0.001 – 0.004) 0.10 (0.004)