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LG 710E Service Manual

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    							SAFETY PRECAUTIONS
    - 3 -
    SAFETY-RELATED COMPONENT WARNING!
    There are special components used in this color monitor
    which are important for safety. 
    These parts are marked
    on the schematic diagram and the replacement
    parts list.
    It is essential that these critical parts should be
    replaced with the manufacturer's specified parts to prevent
    X-radiation, shock, fire, or other hazards. Do not modify
    the original design without obtaining written permission
    from manufacturer or you will void the original parts and
    labor guarantee.
    CAUTION:No modification of any circuit should be
    attempted.
    Service work should be performed only after
    you are thoroughly familiar with all of the
    following safety checks and servicing
    guidelines.
    SAFETY CHECK
    Care should be taken while servicing this color monitor
    because of the high voltage used in the deflection circuits.
    These voltages are exposed in such areas as the
    associated flyback and yoke circuits.
    FIRE & SHOCK HAZARD
    An isolation transformer must be inserted between the
    color monitor and AC power line before servicing the
    chassis.
    • In servicing, attention must be paid to the original lead
    dress specially in the high voltage circuit. If a short
    circuit is found, replace all parts which have been
    overheated as a result of the short circuit.
    • All the protective devices must be reinstalled per the
    original design.
    • Soldering must be inspected for the cold solder joints,
    frayed leads, damaged insulation, solder splashes, or
    the sharp points. Be sure to remove all foreign
    materials.
    IMPLOSION PROTECTION
    All used display tubes are equipped with an integral
    implosion protection system, but care should be taken to
    avoid damage and scratching during installation. Use only
    same type display tubes.X-RADIATION
    The only potential source of X-radiation is the picture tube.
    However, when the high voltage circuitry is operating
    properly there is no possibility of an X-radiation problem.
    The basic precaution which must be exercised is keep the
    high voltage at the factory recommended level; the normal
    high voltage is about 25.8kV. The following steps describe
    how to measure the high voltage and how to prevent X-
    radiation.
    Note :It is important to use an accurate high voltage 
    meter calibrated periodically.
    •  To measure the high voltage, use a high impedance   
    high voltage meter, connect (–) to chassis and (+) to
    the CDT anode cap.
    •  Set the brightness control to maximum point at full
    white pattern.
    •  Measure the high voltage. The high voltage meter
    should be indicated at the factory recommended level.
    •  If the meter indication exceeds the maximum level,
    immediate service is required to prevent the possibility
    of premature component failure.
    • To prevent X-radiation possibility, it is essential to use
    the specified picture tube.
    Leakage Current Hot Check Circuit
    CAUTION:
    Please use only a plastic screwdriver to protect yourself
    from shock hazard during service operation.
    1.5 Kohm/10W
    To Instrument's
    exposed
    METALLIC PARTSGood Earth Ground
    such as WATER PIPE,
    CONDUIT etc.
    AC Volt-meter 
    						
    							- 4 -
    SERVICING PRECAUTIONS
    CAUTION:Before servicing receivers covered by this
    service manual and its supplements and addenda, read
    and follow the 
    SAFETY PRECAUTIONSon page 3 of this
    publication.
    NOTE:If unforeseen circumstances create conflict
    between the following servicing precautions and any of the
    safety precautions on page 3 of this publication, always
    follow the safety precautions. Remember: Safety First.
    General Servicing Precautions
    1.  Always unplug the receiver AC power cord from the AC
    power source before;
    a. Removing or reinstalling any component, circuit
    board module or any other receiver assembly.
    b.  Disconnecting or reconnecting any receiver electrical
    plug or other electrical connection.
    c. Connecting a test substitute in parallel with an
    electrolytic capacitor in the receiver.
    CAUTION:A wrong part substitution or incorrect
    polarity installation of electrolytic capacitors may
    result in an explosion hazard.
    d.  Discharging the picture tube anode.
    2. Test high voltage only by measuring it with an
    appropriate high voltage meter or other voltage
    measuring device (DVM, FETVOM, etc) equipped with
    a suitable high voltage probe.
    Do not test high voltage by "drawing an arc".
    3. Discharge the picture tube anode only by (a) first
    connecting one end of an insulated clip lead to the
    degaussing or kine aquadag grounding system shield
    at the point where the picture tube socket ground lead
    is connected, and then (b) touch the other end of the
    insulated clip lead to the picture tube anode button,
    using an insulating handle to avoid personal contact
    with high voltage.
    4. Do not spray chemicals on or near this receiver or any
    of its assemblies.
    5. Unless specified otherwise in this service manual,
    clean electrical contacts only by applying the following
    mixture to the contacts with a pipe cleaner, cotton-
    tipped stick or comparable non-abrasive applicator;
    10% (by volume) Acetone and 90% (by volume)
    isopropyl alcohol (90%-99% strength)
    CAUTION:This is a flammable mixture.
    Unless specified otherwise in this service manual,
    lubrication of contacts in not required.
    6. Do not defeat any plug/socket B+ voltage interlocks
    with which receivers covered by this service manual
    might be equipped.
    7. Do not apply AC power to this instrument and/or any of
    its electrical assemblies unless all solid-state device
    heat sinks are correctly installed.
    8. Always connect the test receiver ground lead to the
    receiver chassis ground before connecting the test
    receiver positive lead.
    Always remove the test receiver ground lead last.9.
    Use with this receiver only the test fixtures specified in
    this service manual.
    CAUTION:Do not connect the test fixture ground strap
    to any heat sink in this receiver.
    Electrostatically Sensitive (ES) Devices
    Some semiconductor (solid-state) devices can be
    damaged easily by static electricity. Such components
    commonly are called 
    Electrostatically Sensitive (ES)
    Devices.
    Examples of typical ES devices are integrated
    circuits and some field-effect transistors and
    semiconductor "chip" components. The following
    techniques should be used to help reduce the incidence of
    component damage caused by static by static electricity.
    1. Immediately before handling any semiconductor
    component or semiconductor-equipped assembly, drain
    off any electrostatic charge on your body by touching a
    known earth ground. Alternatively, obtain and wear a
    commercially available discharging wrist strap device,
    which should be removed to prevent potential shock
    reasons prior to applying power to the unit under test.
    2. After removing an electrical assembly equipped with
    ES devices, place the assembly on a conductive
    surface such as aluminum foil, to prevent electrostatic
    charge buildup or exposure of the assembly.
    3. Use only a grounded-tip soldering iron to solder or
    unsolder ES devices.
    4. Use only an anti-static type solder removal device.
    Some solder removal devices not classified as "anti-
    static" can generate electrical charges sufficient to
    damage ES devices.
    5. Do not use freon-propelled chemicals. These can
    generate electrical charges sufficient to damage ES
    devices.
    6. Do not remove a replacement ES device from its
    protective package until immediately before you are
    ready to install it. (Most replacement ES devices are
    packaged with leads electrically shorted together by
    conductive foam, aluminum foil or comparable
    conductive material).
    7. Immediately before removing the protective material
    from the leads of a replacement ES device, touch the
    protective material to the chassis or circuit assembly
    into which the device will be installed.
    CAUTION:Be sure no power is applied to the chassis
    or circuit, and observe all other safety precautions.
    8. Minimize bodily motions when handling unpackaged
    replacement ES devices. (Otherwise harmless motion
    such as the brushing together of your clothes fabric or
    the lifting  of your foot from a carpeted floor can
    generate static electricity sufficient to damage an ES
    device.) 
    						
    							- 5 -
    General Soldering Guidelines
    1. Use a grounded-tip, low-wattage soldering iron and
    appropriate tip size and shape that will maintain tip
    temperature within the range or 500
    F to 600F.
    2. Use an appropriate gauge of RMA resin-core solder
    composed of 60 parts tin/40 parts lead.
    3.  Keep the soldering iron tip clean and well tinned.
    4. Thoroughly clean the surfaces to be soldered. Use a
    mall wire-bristle (0.5 inch, or 1.25cm) brush with a
    metal handle.
    Do not use freon-propelled spray-on cleaners.
    5.  Use the following unsoldering technique
    a. Allow the soldering iron tip to reach normal
    temperature.
    (500
    F to 600F)
    b.  Heat the component lead until the solder melts.
    c. Quickly draw the melted solder with an anti-static,
    suction-type solder removal device or with solder
    braid.
    CAUTION:Work quickly to avoid overheating the
    circuitboard printed foil.
    6.  Use the following soldering technique.
    a. Allow the soldering iron tip to reach a normal
    temperature (500
    F to 600F)
    b.  First, hold the soldering iron tip and solder the strand
    against the component lead until the solder melts.
    c. Quickly move the soldering iron tip to the junction of
    the component lead and the printed circuit foil, and
    hold it there only until the solder flows onto and
    around both the component lead and the foil.
    CAUTION:Work quickly to avoid overheating the
    circuit board printed foil.
    d. Closely inspect the solder area and remove any
    excess or splashed solder with a small wire-bristle
    brush.
    IC Remove/Replacement
    Some chassis circuit boards have slotted holes (oblong)
    through which the IC leads are inserted and then bent flat
    against the circuit foil. When holes are the slotted type,
    the following technique should be used to remove and
    replace the IC. When working with boards using the
    familiar round hole, use the standard technique as
    outlined in paragraphs 5 and 6 above.
    Removal
    1. Desolder and straighten each IC lead in one operation
    by gently prying up on the lead with the soldering iron
    tip as the solder melts.
    2. Draw away the melted solder with an anti-static
    suction-type solder removal device (or with solder
    braid) before removing the IC.
    Replacement
    1.  Carefully insert the replacement IC in the circuit board.
    2. Carefully bend each IC lead against the circuit foil pad
    and solder it.
    3. Clean the soldered areas with a small wire-bristle
    brush. (It is not necessary to reapply acrylic coating to
    the areas).
    "Small-Signal" Discrete Transistor
    Removal/Replacement
    1. Remove the defective transistor by clipping its leads as
    close as possible to the component body.
    2. Bend into a "U" shape the end of each of three leads
    remaining on the circuit board.
    3.  Bend into a "U" shape the replacement transistor leads.
    4. Connect the replacement transistor leads to the
    corresponding leads extending from the circuit board
    and crimp the "U" with long nose pliers to insure metal
    to metal contact then solder each connection.
    Power Output, Transistor Device
    Removal/Replacement
    1. Heat and remove all solder from around the transistor
    leads.
    2. Remove the heat sink mounting screw (if so equipped).
    3.  Carefully remove the transistor from the heat sink of the
    circuit board.
    4.  Insert new transistor in the circuit board.
    5. Solder each transistor lead, and clip off excess lead.
    6.  Replace heat sink.
    Diode Removal/Replacement
    1. Remove defective diode by clipping its leads as close
    as possible to diode body.
    2. Bend the two remaining leads perpendicular y to the
    circuit board.
    3. Observing diode polarity, wrap each lead of the new
    diode around the corresponding lead on the circuit
    board.
    4.  Securely crimp each connection and solder it.
    5. Inspect (on the circuit board copper side) the solder
    joints of the two "original" leads. If they are not shiny,
    reheat them and if necessary, apply additional solder.
    Fuse and Conventional Resistor
    Removal/Replacement
    1.  Clip each fuse or resistor lead at top of the circuit board
    hollow stake.
    2. Securely crimp the leads of replacement component
    around notch at stake top.
    3.  Solder the connections.
    CAUTION:Maintain original spacing between the
    replaced component and adjacent components and the
    circuit board to prevent excessive component
    temperatures. 
    						
    							- 6 -
    Circuit Board Foil Repair
    Excessive heat applied to the copper foil of any printed
    circuit board will weaken the adhesive that bonds the foil
    to the circuit board causing the foil to separate from or
    "lift-off" the board. The following guidelines and
    procedures should be followed whenever this condition is
    encountered.
    At IC Connections
    To repair a defective copper pattern at IC connections use
    the following procedure to install a jumper wire on the
    copper pattern side of the circuit board. (Use this
    technique only on IC connections).
    1. Carefully remove the damaged copper pattern with a
    sharp knife. (Remove only as much copper as
    absolutely necessary).
    2. carefully scratch away the solder resist and acrylic
    coating (if used) from the end of the remaining copper
    pattern.
    3. Bend a small "U" in one end of a small gauge jumper
    wire and carefully crimp it around the IC pin. Solder the
    IC connection.
    4. Route the jumper wire along the path of the out-away
    copper pattern and let it overlap the previously scraped
    end of the good copper pattern. Solder the overlapped
    area and clip off any excess jumper wire.
    At Other Connections
    Use the following technique to repair the defective copper
    pattern at connections other than IC Pins. This technique
    involves the installation of a jumper wire on the
    component side of the circuit board.
    1. Remove the defective copper pattern with a sharp
    knife.
    Remove at least 1/4 inch of copper, to ensure that a
    hazardous condition will not exist if the jumper wire
    opens.
    2. Trace along the copper pattern from both sides of the
    pattern break and locate the nearest component that is
    directly connected to the affected copper pattern.
    3. Connect insulated 20-gauge jumper wire from the lead
    of the nearest component on one side of the pattern
    break to the lead of the nearest component on the
    other side.
    Carefully crimp and solder the connections.
    CAUTION:Be sure the insulated jumper wire is
    dressed so the it does not touch components or sharp
    edges. 
    						
    							TIMING CHART
    -7-
    VIDEO
    SYNC
    C
    E
    DF
    AB
    * No Support Composite Mode.
    H – 37.50 26.67 20.32 6.35 2.03 3.81 0.51
    V – 74.99 13.335 12.802 0.533 0.080 0.427 0.026
    H + 46.88 21.33 16.16 5.17 1.62 3.23 0.32
    V + 75.01 13.331 12.798 0.533 0.064 0.448 0.021
    H + 53.68 18.63 14.22 4.41 1.14 2.70 0.57
    V + 85.07 11.755 11.178 0.577 0.056 0.503 0.018
    H + 68.677 14.561 10.836 3.725 1.016 2.201 0.508
    V + 85.00 11.764 11.182 0.582 0.044 0.524 0.014
    ModeH/V
    Sort
    1
    2
    3
    4640x480
    75Hz
    800x600
    85Hz
    1024x768
    85Hz 800x600
    75Hz
    
    Sync
    PolarityFrequencyTotal Period
    (A)Video Active 
    Time (B)Sync Duration
    (E) Blanking Time
    (C)Back Porch
    (F)Front Porch
    (D)Resolution 
    						
    							DISASSEMBLY
    - 8 - 1.  Carefully place the monitor on a soft cushion
    and stand it upright with the cabinet facing
    downward.
    2. Remove the two screws from the back cover.4. Separate the back cover from the latch at the
    bottom of the cabinet using the jig as shown in
    the figure. 
    (Insert the jig into the latch and lift slightly.)
    3. Separate the back cover from the latch on top
    of the cabinet using a screwdriver as shown in
    the figure. 
    (Insert the screwdriver and gently press the
    latch.)5. Lift up the back cover to separate from cabinet
    assembly. 
    						
    							1. Preparation for Service Adjustment
    GENERAL INFORMATION
    All adjustment are thoroughly checked and corrected
    when the monitor leaves the factory, but sometimes
    several adjustments may be required. 
    Adjustment should be following procedure and after
    warming up for a minimum of 30 minutes. 
    • Alignment appliances and tools.
    - IBM compatible PC.
    - Programmable Signal Generator. 
    (eg. VG-819 made by Astrodesign  Co.)
    - EPROM or EEPROM with saved each mode data.
    - Alignment Adaptor and Software.
    - Digital Voltmeter.
    - White Balance Meter.
    - Luminance Meter.
    - High-voltage Meter.
    AUTOMATIC AND MANUAL DEGAUSSING
    The degaussing coil is mounted around the CDT so that
    automatic degaussing when turn on the monitor. But a
    monitor is moved or faced in a different direction, become
    poor color purity cause of CDT magnetized, then press
    DEGAUSSING on the OSD menu.
    ADJUSTMENT PROCEDURE & METHOD
    -Install the cable for adjustment such as Figure 1and run
    the alignment program on the DOS for IBM
    compatible PC. 
    -Set external Brightness and Contrast volume to max
    position.
    1. Adjustment for B+
    Voltage.
    1) Display cross hatch pattern at Mode 4.
    2) Check D961 cathode voltage within 50V ± 1V  .
    2. Adjustment for High-Voltage. 
    1) Display cross hatch pattern at Mode 4.
    2) Enter the SVC SUB menu as the following instruction.
    3) Adjust H/Voltage to 25.8kV
    0.1 kV by adjust 1-P value.
    2. Adjustment by Service Hot key
    How to enter SVC HOT KEY
    1. Press Menu and OSD window will appear.
    2. While OSD window is displayed, 
    is seen on the
    left bottom of OSD window. 
    3. Press + power switchsimultaneously and the
    screen will immediately refresh. 
    4. Press Menu and make sure that 
    is changed to 
    1  2.
    5. Follow the menu on the left of OSD window to find 12
    and OSD will change as shown in the figure.
    6. Select Degauss in the above figure and then press
    Select and to enter the screen of the SUB menu.
     (Back Raster for Pattern)
    FOS SPEC
    1. Size
    H : 310
    4mm
    V : 230
    4mm
    Scanning frequency : All Mode (Mode 1~4)
    Display image : Cross hatch pattern
    2. Centering
    Scanning frequency : All Mode (Mode 1~4)
    Display image : Crosshatch pattern
    Horizontal : 10 Row
    Vertical : 8 Row
    H : 
    L-R4mm, V : U-D4mm
    3. Tilt
    Scanning frequency : All Mode (Mode 1~4)
    Display image : Crosshatch pattern
    Horizontal : 10 Row
    Vertical : 8 Row
    Tilt : 
    E-F2.0mm
    - 9 -
    ADJUSTMENT
    U
    D L
    R
    EF 
    						
    							- 10 -
    4. Distortion
    Scanning frequency : All Mode (Mode 1~4)
    Display image : Crosshatch pattern
    Horizontal : 10 Row
    Vertical : 8 Row
    A-B2.0mm,C-D2.0mm
    E-F2.0mm,G-H2.0mm
    5. Displa Size drift
    4mm : 25Standard, 1035
    0.5mm : 180V ~ 264V
    6. Linearity
    Formula : 
    (Max - Min) / Maxx 100(%)
    Criteria  : H - 10% Max. (Upper 40kHz)
    14% Max. (Less 40kHz)
    V - 8% Max.
    7. Regulation
    Luminance
    2mm
    Dynamic(lode)
    2mm
    Scanning frequency : All Mode (Mode 1~4)
    8. Trapezoid
    9. Pin Balance10. Parallelogram
    11. Adjustment of white balance (Adjustment of
    chromaticity diagram)
    *(Adjustment of white balance must be made after 
    entering Hot Key Mode and DEGAUSS.)
    CONDITIONS
    Signal: 69 kHz / 85 Hz
    Display image: Back raster (Color 0,0)
    Contrast: Maximum
    Brightness: Maximum
    Color temperature: 9300K
    11-1. Adjustment of cut off (Adjustment of back raster)
    11-1(a). Before adjustment, press Menu and Degauss
    to remove.
    => Enter hot key mode.
    Adjust Brightness and Contrast to Max in OSD
    window.
    (1) Adjust cut off (back raster) first.  Enter DEGAUSS in
    the Menu and modify the following data.
    Modify RCUT to Min , 
    Modify GCUT To Min , 
    Adjust to BCUT Data = 127 (7F (h)) ,
    Adjust to SBRT Data = 205 ( CD (h)).
    (2) Turn FBT screen volume on "CRT COLOR
    ANALYZER CA-100" equipment to adjust
    Brightness to 0.4
    0.05FL.
    (3) Adjust RCUT, GCUT, and SBRT to set chromaticity
    diagram at :
    x: 0.283
    0.005
    y: 0.298
    0.005
    Y: 0.40
    0.05FL
    * If color values would not be matched desirable values,
    repeat sequence 1 and 2 after readjusting “GREEN
    CUTOFF” control a little different.
    U
    DD
    U
    U-D
    						
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