Makita Generator Water Pump Wheel Kits User Manual

							1 
Generator Wheel Kit 110004-B  
Assembly Instructions  
(for generator models G2800I, G4300N, G6100R & G6101R) 
 Read and follow all cautions, warnings and instructions in the Generator or Water 
Pump Instruction Manual before assembling wheel kits of performing any work or 
maintenance on your generator or water pump.  Failure to do so could result in 
property damage, serious personal injury or death.  
WARNING 
Assembly Instructions; (G2800I, G4300N, G6100R, G6101R) 
 
1.  Switch engine off. 
2.  Be sure that all gasoline has been drained from fuel tank. 
3.  Remove component parts from box and ensure that all are accounted for (refer to component break-
down on p. 2). 
4.  Using 5/16”-18x3/4” bolts (#3), 5/16”-18 Nylon Nuts (#4) and 5/16” ID Steel Washer (#5), attach Axle 
Brackets (#20) to bottom cross plate of the generator frame. (Ref. to Illustration 1.4) 
5.  Insert Axle (#8) through brackets. 
6.  On each end of the axle, insert Plastic Tubing (#15), 5/8” I.D. Washers (#9) and Wheel (#11).  Push 
Cotter Pins (#10) through the holes at the end of the axle and bend to secure.  If the holes are not 
visible, the Plastic Tubing (#15) may be trimmed to provide a better fit.  Note that the Tubing must 
be tight against the frame of the generator and the bolts used to tighten the axle bracket may need 
to be loosened to allow this. 
 
 * If tires have become deflated during shipment, please inflate to 30 psi before mounting.* 
 
7.  Raise and support the engine end of the generator to install handles (#6).  Fit the cradle portion of 
the handles against the bottom of the generator frame.  Use the long Handle Clamp (#19), 5/16” I.D. 
Washer (#5)) and 1-3/4” Hex Bolts (#22) to secure Handle to frame.  One Long Handle Clamp 
should be placed at  both the top and bottom on the handle.  Refer to Illustration 1.1 & 1.2. 
 
      If installing the wheel kit on generator G2800I, refer to step #8. 
 
8. Install Long Handle Clamp on handle, as near to the top of the frame as possible.  Use the G2800I 
Spacer Bracket (#21) to attach the handle to the bottom of the frame as in step #7.  Refer to Illustra-
tion 1.3.  
						

							2  Wheel Kit Components
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(Please note that extra parts may be included in this kit to enable further customization of the wheel kit.  
These instructions refer to standard assembly only) 
 
  If you are missing any parts, please contact the Makita dealer from whom the kit was purchased 
for information. Ref. No.
 Part No. Description Qty 
1  110004-4G1  Handle / Frame Clamp Bracket  4 
2  110004-4G2  Handle / Frame Clamp Plate  4 
3  110004-4G3  5/16-18 x 3/4 Hex Head Bolt  8 
4  110004-4G4  5/16-18 Nylon Nut  12 
5  110004-4G5  5/16 ID Steel Washer  12 
6 110004-4G6  Handle  2 
8 110004-4G8  Axle  1 
9  110004-4G9  5/8 ID Washer  2 
10 110004-4G10  Cotter Pin  2 
11  110004-4G11  Wheel / Tubeless Tire  2 
12 110004-4G12  Handle Grip  2 
14  110004-4G14  3/4 ID x 1 Thin Wall Hose  4 
15  110004-4G15  1/2 ID x 1-1/2 Plastic Tube  2 
18  110004-4G18  Handle Clamp Short  4 
19  110004-4G19  Handle Clamp Long  4 
20 110004-4B01  Axle Bracket  2 
21  110004-4S01  Handle Spacer for G2800I  2 
22  110004-4HB1  5/16”-18 x 1-3/4 Hex Head Bolts  4  
						

							3  Parts Quick Reference
 
# 20 Axle Bracket 
#19 Handle Clamp Long 
#18 Handle Clamp Short 
#22 5/16”-18 x 1-3/4” Hex Head Bolt 
#3 5/16”-18 x 3/4” Hex Head Bolt  
						

							4 
Illustration 1.2 - Frame and Handle Assembly 
Frame 
#6 Handle 
#19 Handle 
Clamp Long 
#22 5-16”-
18x1-3/4” 
Hex Bolt 
#4 5/16”-18 
Nylon Nut #5 5/16”-18 
Washer 
Illustration 1.1 - Frame and Handle Assembly 
#22 5-16”-
18x1-3/4” 
Hex Bolt  #19 Handle 
Clamp Long 
#5 5/16”-18 
Washer 
#4 5/16”-18 
Nylon Nut  
						

							5 
Illustration 1.3 - Detail of G2800I Bracket Assembly 
#22 5-16”-
18x1-3/4” 
Hex Bolt 
#4 5/16”-18 
Nylon Nut 
#5 5/16”-18 
Washer 
#21 G2800I                     
Handle  Spacer 
#22 5-16”-
18x1-3/4” 
Hex Bolt  #21 G2800I 
Handle Spacer