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Makita Grease Gun Attachment User Manual

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    SPECIFICATIONS 
    Model Grease 
    Container 
    Tube Capacity Loading 
    Methods Grease Hose 
    Length Drive Shank Recommended 
    Working 
    Pressure Max. Rated 
    Pressure 
    Grease Gun 
    Attachment 14 oz.          
    (400 c.c.) Grease 
    Cartridge, Bulk,   
    Bulk Dispenser 18”             
    (45.7 cm) ¼” Hex Shank  4,000 PSI 8,000 PSI 
    (+/- 500 
    PSI) 
     
    Pressure Vent Protector – If the internal pressure is overloaded (Max. Rated Pressure = 8,000 PSI (+/- 500PSI)), 
    the Pressure Vent Protector automatically releases overloaded pressure to prevent personal injury and damage to 
    Grease Gun Attachment. 
     
    CAUTION 
    DO NOT adjust the Pressure Vent Protector.  It is factory set to the appropriate 8,000 PSI            
    (+/- 500 PSI) limit and should not be adjusted or modified
     
     
    •  Due to our continuing program of research and development, the specifications herein 
    are subject to change without notice. 
     
    General Power Tool Safety 
     
    WARNING Read all safety warnings and all instructions.  Failure to follow the 
    warnings and instructions may result in serious personal injury or damage to property. 
     
    Save all warnings and instructions for future reference. 
    The term “power tool” in the warnings refers to your corded (electric) or cordless (battery 
    operated) power tool. 
     
    Work Area Safety 
     
    1. Keep work area clean and well lit.  Cluttered or dark areas invite accidents. 
    2. Do not operate power tools in explosive atmospheres, such as in the presence of 
    flammable liquids, gases or dust.  Power tools create sparks which may ignite the 
    dust or fumes. 
    3. Keep children and bystanders away while operating a power tool.  Distractions can 
    cause you to lose control. 
     
    Electrical Safety 
     
    4. Power tool plugs must match the outlet.  Never modify the plug in any way.  Do 
    not use any adapter plugs with earthed (grounded) power tools.  Unmodified plugs 
    and matching outlets will reduce risk of electric shock. 
    5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, 
    ranges and refrigerators.  There is an increased risk of electric shock if your body is 
    earthed or grounded.  
    						
    							    
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    6. Do not expose power tools to rain or wet conditions.  Water entering a power tool 
    will increase the risk of electric shock. 
    7. Do not abuse the cord.  Never use the cord for carrying, pulling or unplugging the 
    power tool.  Keep cord away from heat, oil, sharp edges or moving parts.  
    Damaged or entangled cords increase the risk of electric shock. 
    8. When operating a power tool outdoors, use an extension cord suitable for 
    outdoor use.  The use of a cord suitable for outdoor use reduces the risk of electric 
    shock. 
    9. If operating a power tool in a damp location is unavoidable, use a ground fault 
    circuit interrupter (GFCI) protected electrical supply.  Use of a GFCI reduces the 
    risk of electric shock. 
     
    Personal Safety 
     
    10. Stay alert, watch what you are doing and use common sense when operating a 
    power tool.  Do not use a power tool while you are tired or under the influence of 
    drugs, alcohol or medication.  A moment of inattention while operating power tools 
    may result in serious personal injury. 
    11. Use personal protective equipment.  Always wear eye protection.  Protective 
    equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection 
    used for the appropriate conditions will reduce personal injuries. 
    12. Prevent unintentional starting.  Ensure the switch is in the off-position before 
    connecting to the power source and/or battery pack, picking up or carrying the 
    tool.  Carrying power tools with your finger on the switch or energizing power tools that 
    have the switch on invites accidents. 
    13. Remove any adjusting key or wrench before turning the power tool on.  A wrench 
    or key left attached to a rotating part of the power tool may result in personal injury. 
    14. Do not overreach.  Keep proper footing and balance at all times.  This enables you 
    to maintain better control over the power tool in unexpected situations. 
    15. Dress properly.  Do not wear loose clothing or jewelry.  Keep your hair, clothing 
    and gloves away from moving parts.  Loose clothes, jewelry or long hair can be 
    caught in moving parts. 
    16. If devices are provided for the connection of dust extraction and collection 
    facilities, ensure these are properly connected and properly used.  Use of dust 
    collection can reduce dust-related hazards. 
     
    Power Tool Use and Care 
     
    17. Do not force the power tool.  Use the correct power tool for your application.  The 
    correct power tool will do the job better and safer at the rate for which it was designed. 
    18. Do not use the power tool if the switch does not turn it on and off.  Any power tool 
    that cannot be controlled with the switch is dangerous and must be repaired. 
    19. Disconnect the plug from the power source and/or the battery pack from the 
    power tool before making any adjustments, changing accessories, or storing 
    power tools.  Such preventative safety measures reduce the risk of starting the power 
    tool accidentally.  
    						
    							    
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    20. Store idle power tools out of the reach of children and do not allow persons 
    unfamiliar with the power tool or these instructions to operate the power tool.  
    Power tools are dangerous in the hands of untrained users. 
    21. Maintain power tools.  Check for misalignment or binding of moving parts, 
    breakage of parts and any other condition that may affect the power tools 
    operation.  If damaged, have the power tool repaired before use.  Many accidents 
    are caused by poorly maintained power tools. 
    22. Keep cutting tools sharp and clean.  Properly maintained cutting tools with sharp 
    cutting edges are less likely to bind and are easier to control. 
    23. Use the power tool, accessories and tool bits, etc. in accordance with these 
    instructions, taking into account the working conditions and the work to be 
    performed.  Use of the power tool for operations different from those intended could 
    result in a hazardous situation. 
     
     
     
    Cordless Tool Use and Care 
     
    24. Recharge only with the charger specified by the manufacturer.  A charger that is 
    suitable for one type of battery pack may create a risk of fire when used with another 
    battery pack. 
    25. Use power tools only with specifically designated battery packs.  Use of any other 
    battery packs may create a risk of injury and fire. 
    26. When the battery pack is not in use, keep it away from other metal objects like 
    paper clips, coins, keys, nails, screws or other small metal objects that can make 
    a connection from one terminal to another.  Shorting the battery terminals together 
    may cause burns or a fire. 
    27. Under abusive conditions, liquid may be ejected from the battery; avoid contact.  
    If contact accidentally occurs, flush with water.  If liquid contacts eyes, seek 
    medical help immediately.  Liquid ejected from the battery may cause irritation or 
    burns. 
     
    Service 
     
    28. Have your power tool serviced by a qualified repair person using only identical 
    replacement parts.  This will ensure that the safety of the power tool is maintained. 
    29. Follow instructions for lubricating and changing accessories. 
    30. Keep handles dry, clean and free from oil and grease. 
     
    Grease Gun Attachment Safety Instructions 
     
    1.  Do not operate the Grease Gun Attachment until you have ready and understood 
    all safety instructions contained in the instruction manual for the Grease Gun 
    Attachment and the power tool with which it is to be operated. 
    2. The Grease Gun Attachment is a device capable of producing high pressure and 
    is rated up to 8,000 PSI (+/- 500 PSI).  The typical working load for this attachment  
    						
    							    
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    is 4,000 PSI.  Misuse or misapplication of this attachment can cause component rupture, 
    fire or explosion and can result in serious bodily injury or damage to property. 
    3. Any pressurized system is only as strong as its weakest component.  Never 
    exceed the maximum working pressure of the lower rated component in the 
    system.  Check and tighten all connections, fittings and hoses regularly.  A worn or 
    damaged hose can rupture, causing serious bodily injury or damage to property. 
    4.  Always wear safety glasses or eye shields when operating the Grease Gun 
    Attachment. 
    5.  Always install the Grease Hose securely.  A loose spout is dangerous and can come 
    loose during operation. 
    6.  Never place hands or other body parts near the outlet of the Grease Gun 
    Attachment during operation.  Hold the Grease Gun Attachment by its handle 
    only.  Do not hold the Grease Hose during operation. 
    7. Release the trigger of the power tool when the grease fitting is full.  Running the 
    power tool continuously can cause the motor to overhead and may cause motor or 
    mechanical damage or personal injury. 
     
    SAVE THESE INSTRUCTIONS. 
     
    WARNING: 
    DO NOT let comfort or familiarity with this product (gained from repeated use) replace 
    strict adherence to safety rules for the subject product.  MISUSE or failure to follow the 
    safety rules stated in this instruction manual may cause serious personal injury. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							    
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    FUNCTIONAL DESCRIPTION 
     
    CAUTION: 
    Always ensure that the tool is switched off and unplugged or the battery pack is 
    removed from the tool before adjusting or checking the function of the tool. 
     
     
      
    						
    							    
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    Assembly Instructions  
     
    1.  Unscrew the Grease Container Tube from the Gear Housing. 
    2.  Insert the drive shank into the chuck of the drill.  The end of the drive shank should be 
    positioned approximately ¼” (6.35 mm) away from the bottom of the chuck. 
    3.  Retract the Plunger to its full extent. 
    4.  After removing the plastic cap from the grease cartridge, insert it into the Grease 
    Container Tube with the open end towards the Plunger.  The lip of the grease cartridge 
    should be furthest away from the Plunger.  If loading via bulk or bulk dispenser methods, 
    refer to “Alternate Loading Instructions”. 
    5.  Peel away the exposed metal cover and screw the Grease Container Tube tightly onto 
    the Gear Housing 
    6.  Loosen the Locking Thumb Screw on the Tool Holder until the proper clearance has 
    been attained based on the width of your drill. 
    7.  Place the Tool Holder onto the Grease Container Tube and drill until it is properly 
    positioned.  When it is in the proper position, tighten the Locking Thumb Screw securely. 
    8.  Assemble the Grease Hose onto the Gear Housing and ensure that the Grease Hose 
    Cap is secured to prevent grease leakage. 
    9.  Depress the Plunger Release and push the Plunger Handle forward. 
     
    Alternate Loading Instructions (Bulk & Bulk Dispenser) 
     
    Bulk Loading 
     
    1.  Unscrew the Grease Container Tube from the Gear Housing 
    2.  Retract the Plunger to its full extent 
    3.  Using a scoop, spoon, etc., fill the empty Grease Container Tube with bulk grease. 
    4.  Screw the Grease Container Tube tightly onto the Gear Housing. 
    5.  Loosen the Locking Thumb Screw on the Tool Holder until the proper clearance has 
    been attained based on the width of your drill. 
    6.  Place the Tool Holder onto the Grease Container Tube and drill until it is properly 
    positioned.  When it is in the proper position, tighten the Locking Thumb Screw securely.  
    						
    							    
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    7.  Assemble the Grease Hose onto the Gear Housing and ensure that the Grease Hose 
    Cap is secured to prevent grease leakage. 
    8.  Depress the Plunger Release and push the Plunger Handle forward. 
     
     
    Bulk Dispenser 
     
    1.  Loosen the Locking Thumb Screw on the Tool Holder until the proper clearance has 
    been attained based on the width of your drill. 
    2.  Place the Tool Holder onto the Grease Container Tube and drill until it is properly 
    positioned.  When it is in the proper position, tighten the Locking Thumb Screw securely. 
    3.  Assemble the Grease Hose onto the Gear Housing and ensure that the Grease Hose 
    Cap is secured to prevent grease leakage. 
    4.  Remove the Bulk Filler Plug located at the front of the Gear Housing.  Insert the Bulk 
    Dispenser Fitting into the Bulk Filler and fill the Grease Container Tube to capacity.  
    When the Grease Container Tube has been filled to capacity, secure the Bulk Filler Plug 
    onto the Grease Housing. 
    5.  Depress the Plunger Release and push the Plunger Handle forward. 
     
    Priming Instructions 
     
    1.  Air pockets inside the Grease Container Tube can cause the Grease Gun Attachment to 
    lose its prime. 
    2.  Unscrew Grease Container Tube 1-2 turns.   
    3.  Retract the Plunger to its full extent, depress the Plunger Release and push the Plunger 
    Handle forwards.  Repeat several times.  This will cause the Rubber Plunger to expel 
    the air pockets from the Grease Container Tube. 
    4.  Tighten the Grease Container Tube to secure it to the Gear Housing. 
     
    OPERATING INSTRUCTIONS 
     
    CAUTION: 
    The Grease Gun Attachment should only be operated in FORWARD mode. 
     
    CAUTION: 
    The Grease Gun Attachment should never be used in HAMMER mode.  Operate only in 
    Drill, Drive or Impact modes. 
     
    1.  Follow the Assembly and Priming Instructions listed above. 
    2.  Press the Air Vent Valve 3-4 times in order to remove any air that may be trapped inside. 
    3.  Remove the hose cap and insert the spout of the grease hose onto the fitting to be 
    greased. 
    4.  Depress the trigger to begin operation.  
    						
    							    
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    5.  The revving sounds of the motor approximately indicate the number of grease “pumps” 
    that have been released into the fitting. 
    6.  When the fitting has been adequately greased, release the trigger and affix the hose 
    cap to the end of the hose. 
     
    Unloading Instructions 
     
    1.  To unload a grease cartridge, unscrew the Grease Container Tube from the Gear 
    Housing. 
    2.  Retract the Plunger Handle to its full extent. 
    3.  Depress the Plunger Release and slowly allow the Plunger to move forwards.  This will 
    push the empty grease cartridge out of the Grease Container Tube.  Repeat as 
    necessary. 
     
    OPTIONAL ACCESSORIES 
     
    CAUTION: 
    These accessories or attachments are recommended for use with your Grease Gun 
    Attachment as specified in this manual.  The use of any other accessories or 
    attachments might present a risk of personal injury.  Only use the accessories or 
    attachments for their stated purposes. 
     
    If you require any assistance or for more details regarding these accessories or 
    attachments, contact your local Makita Canada Inc. Factory Service Center. 
     
    •  12” Grease Hose (T-01812) 
    •  18” Grease Hose (T-01828) 
    •  24” Grease Hose (T-01834) 
    •  Safety Glasses (MKP020) 
    •  Work Gloves (MK401-9 / MK401-10 / MK402-9 / MK402-10 / MK402-11) 
    •  Hearing Protection (HB 25 / T-01644) 
    •  14” Tool Bag (821010-X) 
    •  21” Tool Bag (821007X) 
     
    NOTE: 
    Some items on this list may be included as standard accessories 
     
     
     
     
     
     
     
     
      
    						
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