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Midway Cruis N Exotica Conversion Kit Installation Manual

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    							The manufacturer intends that this game is to be operated for amusement purposes only and not in contravention of
    any federal, state or local law or regulation of the United States or any foreign country governing gaming devices. All
    operators of this game are responsible for its operation in accordance with such laws and regulations. The manufac-
    turers factory settings for this game may require adjustment in order to comply with laws applicable in an operators
    specific jurisdiction. It is the operators responsibility to determine whether adjustments are necessary and, if they are,
    to make the appropriate adjustments prior to operating the amusement game.
    MIDWAY AMUSEMENT GAMES, LLC
    3401 NORTH CALIFORNIA AVENUE CHICAGO, ILLINOIS 60618 USA
    http://www.midwaygames.com
    	
    
     SEPTEMBER 2000
                   16-44072-101
    
    
    
    
    
    
    
    
    
    
    
    
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    NOTICE: 
    Information in this manual may change without notice. Midway Amusement 
    Games, LLC  reserves the right to make improvements in equipment function, design, or 
    components as progress in engineering or manufacturing methods may warrant.
    	
    	
     
    						
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    SAFETY INSTRUCTIONS
    The following safety instructions apply to operators and service personnel. Read these instructions before 
    servicing or preparing the Video Game Machine (VGM) for play. Other safety instructions appear through-
    out this manual.
    DEFINITIONS OF SAFETY TERMS
    
    DANGER indicates an imminent hazard. If you fail to avoid this hazard, it WILL cause death or serious 
    injury.
    
    WARNING indicates a potential hazard. If you fail to avoid this hazard, it COULD cause death or serious 
    injury.
    
    CAUTION indicates a potential hazard. If you fail to avoid this hazard, it MAY cause minor or moderate 
    injury. CAUTION also alerts you about unsafe practices.
    
    NOTE indicates information of special importance.
    WARNING: TRANSPORTING GAMES. 
    The VGM contains glass and fragile electronic devices. Use appropriate care when 
    transporting. Avoid rough handling when moving the cabinet. Do not move with the 
    power switched on.
    WARNING: DISCONNECT POWER. 
    Always turn the power OFF and unplug the VGM before attempting service or adjust-
    ments unless otherwise instructed. Installing or repairing boards with power switched on 
    can damage components and void the warranty.
    WARNING: GROUND GAMES. 
    Avoid electrical shocks! Do not plug in a VGM until you have inspected and properly 
    grounded it. Only plug this game into a grounded, three-wire outlet. Do not use a 
    “cheater” plug, or cut off the ground pin on the line cord.
    WARNING: AVOID ELECTRICAL SHOCKS. 
    The VGM system does not utilize an isolation transformer. Internal cabinet AC is not iso-
    lated from the external AC line.
    WARNING: HANDLE FLUORESCENT TUBE AND CRT WITH CARE. 
    If you drop a fluorescent tube or CRT and it breaks, it will implode! Shattered glass can 
    fly eight feet or more from the implosion.
    CAUTION: CHECK POWER SELECTOR, LAMP. 
    Set the 115/230VAC selector on the power supply for the correct line voltage. Check the 
    selector setting before switching on the VGM. Verify that the fluorescent lamp assembly 
    is correct for the local line voltage.
    CAUTION: USE PROPER FUSE. 
    Avoid electrical shock! Replacement fuses must be identically rated. Fuse voltage and 
    current ratings must be identically rated to the original fuse. 
    						
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    CAUTION: ATTACH CONNECTORS PROPERLY. 
    Be sure board connectors mate properly. If connectors do not slip on easily, do not force 
    them. A reversed connector may damage the VGM and void the warranty. Connector 
    keys only allow a connector to fit one set of pins on a board.
    CAUTION: USE CARE WHEN SHIPPING HARD DISKS. 
    The hard disk drive must be packed in an anti-static bag. When shipping the drive for 
    repair or replacement, pack it in an approved container (P/N 08-8068). Do not stack or 
    drop hard disk drives.
    WARNING: HAZARD TO EPILEPTICS. 
    A very small portion of the population has a condition which may cause them to experi-
    ence epileptic seizures or have momentary loss of consciousness when viewing certain 
    kinds of flashing lights or patterns that are present in our daily environment. These per-
    sons may experience seizures while watching some kinds of television pictures or play-
    ing certain video games. People who have not had any previous seizures may 
    nonetheless have an undetected epileptic condition.
    If you or anyone in your family has experienced symptoms linked to an epileptic condi-
    tion (e.g., seizures or loss of awareness), immediately consult your physician before 
    using any video games.
    We recommend that parents observe their children while they play video games. If you 
    or your child experience the following symptoms: dizziness, altered vision, eye or muscle 
    twitching, involuntary movements, loss of awareness, disorientation, or convulsions, 
    DISCONTINUE USE IMMEDIATELY and consult your physician. 
    						
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    INSPECT KIT 44072
    Kit 44072 contains artwork, a CPU Board assembly, PLD assemblies and the cables necessary to convert
    all cabinet styles (except motion games) of Cruis’n USA™, Cruis’n World™ and OffRoad Challenge™ into
    Cruis’n Exotica™. 
    Unpack the materials from the carton and check for obvious signs of damage. Use this checklist to be sure
    the kit is complete. 
    NOTE: Thoroughly read and understand instructions prior to performing a conversion.
    PREPARE GAME CABINET FOR CONVERSION
    1. Verify operation of existing game machine prior to performing conversion. Pay special attention to
    components that will be reused once conversion is complete. Check power supply, video monitor, cur-
    rency acceptors, wiring harnesses, cabinet locks, and lighted marquee, etc.   
    2. Prepare cabinet for artwork. 
    Cruis’n USA™ and Cruis’n World™ game machines being converted need only be wiped down with
    a clean cloth. Spray a mild cleanser directly on a cloth-- never spray a cleansing product directly on
    game cabinet or any other components-- and wipe clean.
    OffRoad Challenge™ game machines being converted require removal of old decals and any art-
    work from game cabinet. First, clean off any glue residue, then fill gouges or unused holes with quick-
    hardening wood putty and sand until smooth. Remove any dust and then evenly cover cabinet with
    black paint and allow to dry completely prior to continuing. 
    INSTALL NEW HARDWARE
    3. Switch off power to game cabinet and unplug from outlet. Unlock and remove the rear cabinet door.
    4. Remove perforated metal enclosure located over CPU Board assembly. Discard enclosure, as it will
    not be reused with new board assembly.
    5. Label and disconnect all wiring connected to CPU Board. 
    6. Remove hex head screws used to fasten CPU Board assembly to electronics rack. Lift board from
    rack, careful not to let the PCB standoffs fall into cabinet, and place it in an anti-static bag. Set screws
    and standoffs aside for reuse later.
    NOTICE: This manual contains only information related to the CPU Board and game fea-
    tures for Cruis’n Exotica™. Refer to the original Operator’s Manual for the game machine
    being converted for specific service, parts and wiring information
    . 
    Item Part Number Qty. Item Part Number Qty.
    CABLESARTWORK
    Cable, Conversion kit H-23699 1 Decal, Side, Right & Left 31-3601 2
    Cable, Sound Adapter H-23700 1 Marquee, Center 31-3600 1
    Cable, Linking, 16ft. 20-10536-16 1
    BOARD ASSEMBLIES
    MISCELLANEOUSCPU Board A-22536-2 1
    IC PLCC Extractor 20-9924 1 PLD Assembly, U8 41-00001 1
    --- --- --- PLD Assembly, U3 41-00002 1 
    						
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    7. Prepare CPU Board for installation. Remove Cruis’n Exotica™ CPU Board from its anti-static packag-
    ing. Verify and set DIP Switch settings prior to installing CPU Board to ensure proper operation. 
    Cruis’n USA™ and Cruis’n World™ games being converted require Switch 1 on DIP Switch 1 be in
    the ON position. Switch 4 on DIP Switch 1 must be in the OFF position. Refer to Setting Table for DIP
    Switch 1 located in Section Two: Adjustment, Diagnostic & Audit Menus for further information.
    OffRoad Challenge™ games being converted require Switch 1 on DIP Switch 1 be in the ON posi-
    tion. Switch 4 on DIP Switch 1 must be in the ON position. Refer to Setting Table for DIP Switch 1
    located in Section Two: Adjustment, Diagnostic & Audit Menus for further information.
    8. Place Cruis’n Exotica™ CPU Board in same position on electronics rack as the old CPU Board and
    fasten in place reusing original screws and standoffs. During installation, be careful not to let the PCB
    standoffs fall into the cabinet
    9. Reattach cabling and wiring onto new CPU Board. Please note that not all of the preexisting cabling
    will be reconnected onto the new CPU Board.
    10. Connect Conversion Kit Adapter Cable, labeled H-23699, to main harness. Attach Z-header located at
    the end of this cable to harness --previously attached to P9-- and the opposite end to PLAYER 3 on
    CPU Board.
    11. Connect Sound Adapter Cable, labeled H-23700. Attach Z-header located at the end of this cable to
    the pre-existing Sound Cable --previously attached to P3 on the old CPU-- and the opposite end to
    P18 on new CPU Board.
    12.Cruis’n USA™ game conversions only: Connect Auxiliary Power Connector, the second cable
    attached to Sound Adapter Cable, which was previously connected to P5. Attach Z-header located at
    end of this cable to the pre-existing cable, and the opposite end to P22 on the CPU Board.
    13. Attach A2D connection to P11 on the new CPU Board. This connection was previously attached to P8. 
    14. Remove cable for AC Power to Sound from P4 on the CPU Board. NOTE:
     DO NOT reconnect this
    cable. This connection is not reused. 
    15. Install PLD assembly on Wheel Driver Board. Locate appropriate assembly by first identifying the
    game being converted and follow the steps outlined below. 
    Cruis’n USA™ games being converted use PLD assembly 41-00001. Remove old PLD assembly
    from location U8 on wheel driver board using the PLCC extractor supplied in the kit to aid in removal of
    this part. Properly orient new PLD assembly over socket and press firmly to seat. 
    Cruis’n USA™ 
    WHEEL DRIVER 
    						
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    Cruis’n World™ and OffRoad Challenge™ games being converted use PLD assembly 41-00002.
    Remove old PLD assembly from location U3 on the wheel driver board, using a slight rocking motion.
    Properly orient the new PLD assembly over socket and press firmly to seat.
    Cruis’n World™ & OffRoad Challenge™ WHEEL DRIVER BOARD
    UPDATE ARTWORK
    16. Apply cabinet decals. Remove backing and apply decal(s) to cabinet, smoothing it out as you go. 
    17. Replace marquee artwork. Remove hex head screws used to fasten retaining bracket along top edge
    of cabinet marquee. Set screws and retaining strip aside for reuse later.
    18. Carefully lift out marquee artwork and/or marquee glass. Determine cabinet size for your marquee and
    cut Cruis’n Exotica™ marquee artwork to size. 
    NOTE: Cutting guidelines are provided for your conve-
    nience and appear directly on the marquee artwork. Be sure to compare the size of the original artwork
    to the cutting guideline on the Cruis’n Exotica™ artwork prior to cutting. 
    19. Install marquee artwork, as well as marquee glass if it was removed. Replace retaining strip above
    marquee and fasten in place.
    ENABLE LINKING (Optional)
    20. Install new linking cable. Remove and discard pre-existing linking cable. 
    21. Starting with game cabinet designated Game 1, which is always located on the far left hand side,
    attach one end of the new linking cable to P12 on game electronics. 
    22. Route remaining free end of cable through notch located in the rear door opening and extend it toward
    desired game cabinet.
    23. Attach free end of linking cable to P14 on game electronics inside game cabinet to be designated as
    Game 2. 
    24. Check DIP Switch is properly set to enable linking. Switch 6 on DIP Switch 1 must be in the ON posi-
    tion. Refer to Setting Table for DIP Switch 1 located in Chapter Two: Adjustment, Diagnostic & Audit
    Menus for further information.
    FUNCTION SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
    LINK DISABLED
    LINK ENABLED
    OFF
    ON
    LINKING ID NUMBER
    MASTER (GAME NUMBER 1)
    SLAVE (GAME NUMBER 2)
    SLAVE (GAME NUMBER 3)
    SLAVE (GAME NUMBER 4)
    OFF
    ON
    OFF
    ONOFF
    OFF
    ON
    ON 
    						
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    TEST GAME
    25. Plug power cord into AC line and switch on power to cabinet. Observe circuit board indicators light-up.
    26. The game system loads program and automatically enters self-diagnostics. The system will automati-
    cally enter Attract Mode if no errors are found during self-diagnostics. Check wiring if problems occur
    and troubleshoot system if necessary.   
    27. Open coin door. Locate operator control switch panel and then press and hold the Begin Test button to
    enter menu system. Wait until the Main Menu screen appears on monitor.
    28. Follow on-screen instructions to select Diagnostics, then choose SWITCH TEST. Follow on-screen
    instructions to verify that each of the controls is operational. If no errors are found, the controls will
    function well.
    29. Return to Diagnostics screen, and then choose SOUND BOARD TEST. Follow on-screen instructions
    to verify that each of the speakers is operational. If no errors are found, the audio will function well.
    30. Return to Diagnostics screen, and then choose STEERING WHEEL TEST. Follow on-screen instruc-
    tions to verify presence of steering resistance. 
    31. Return to Main Menu screen, then choose CALIBRATE CONTROLS. Follow on-screen instructions to
    set steering limits. If no errors are found, controls will have the maximum accuracy.
    32. Return to Diagnostics screen, and then choose LINKING TEST. Follow on-screen instructions to verify
    communications between game machine and another connected to it. If no errors are found, linking
    mode will function well.
    33. Return to Main Menu screen, and then choose EXIT. The game will automatically enter its “attract”
    mode of operation (scenes and sounds from typical races, player’s scores, messages, etc.).
    34. Insert currency or tokens and play a game. Change the volume and make any other adjustments.
    Close and lock all open doors. Tighten leveler nuts and engage caster locks. Replace and lock rear
    cabinet door. 
    GAME FEATURES
    CRUIS’N EXOTICA™ ships configured for one-player game play. Cabinets may be linked to permit player
    competition.   
    Cruis’n Exotica™ is the latest, most thrilling and adventurous driving game in the Cruis’n™ video game
    series. Players can select tracks located in nearly a dozen exotic locales around the globe. From Tibet to
    Atlantis, Mars to Hong Kong, it is every player’s goal to accumulate a high score and mileage points. 
    Speeding on their way toward a first place finish, drivers listen to cool tunes on the radio as they pass
    palms swaying in the breeze, 3-Dimensional animals cavorting roadside, and a variety of shortcuts hidden
    along the way. A player’s combined speed and skill virtually assure a place in the winner’s circle.
    Player incentives, like free games for top speeds and distance, are sure to captivate players and ensure
    many trips around the track. And players finishing in first place will soon discover they have been whisked
    away on a free trip to an exotic locale. (Player incentives are Operator Optional and are enabled only at the
    Operator’s discretion)
    CAUTION: You are solely responsible, and Midway has no responsibility for FCC compliance
    of installed kits. Do not install a FCC compliance label on the product until compliance is ver-
    ified. 
    						
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    STARTING UP
    Each time power is switched on or restored to the game machine, the system enters Start-up Tests.
    Observe the screen displays a CPU Board map. Bad ICs are indicated in red, good ICs are in green. The
    software revision level is shown at the top of the screen.
    A status screen to report on network activity will appear for about ten seconds. This screen is used to verify
    and troubleshoot connections on an array of cabinets. 
    The system enters Attract Mode once it passes all power-up tests. The Attract Mode screen will cycle end-
    lessly and display a variety of scenes and sounds from a typical race on any given track. The system does
    not exit Attract Mode until the desired amount of coins or tokens is inserted and game play commences.
    NOTE: An error message appears on screen and the game does not enter start up if an error is detected
    during the Start-Up Test. Record any messages before attempting to service game. 
    GAME RULES AND OBJECTIVES
    The game is configured for one-player game play, but up to four cabinets may be linked at one time to pro-
    mote multiple player competition. 
    To enter Game Mode, individual player(s) must insert required amount of currency or tokens, press the
    Start button, and select a car and track. The main objective of the game is to earn top ranking against other
    drivers. 
    PLAYER CONTROLS
    Green Start button   
    The start button is used to begin game play or to select certain features before a race.
    Orange Radio button 
    The radio button allows the player to turn radio sounds on and off, and to change stations.
    Red button 
    This button shows the view from the driver’s seat inside the vehicle. This is a normal driver view.
    White button 
    This button shows the view from directly behind. The player can see the rear end of the vehicle. 
     
    Blue button 
    This button shows an aerial view of the vehicle. This is what a helicopter camera would see.
    Pedals
    The gas and brake pedals control vehicle speed. Press the gas pedal twice to create a power boost.
    NOTE: Upright cabinet styles are not equipped with a brake pedal.
    Seat Position Adjuster
    The seat position may be changed at any time, even during competition. Pull the adjustment lever to the
    left while seated then slide the seat forward or backward. Release the lever to lock the seat into position. 
    GAME OPERATION
    Access to the menu system for statistics, adjustments, and testing is secured by a keyed lock to prevent
    tampering. When the menu system is entered, on screen messages guide the operator through tasks.
    Cabinet Switches
    The 
    ON/OFF SWITCH is located on the topside of the cabinet. 
    						
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