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MSI 7300 Dynalink 2 Manual

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    							Calibration     27
    Procedure for the Routine Calibration of the MSI-7300
     XQ/G
    
    /R$
    lb
    Blinks
    Capacity
    1) With the power on, initiate
    calibration by holding down
    theF2 and  ZERO  keys until
    the display reads CAL.
    The CAL setup menu
    appears.
    2) Press F1 to start the
    calibration procedure.
    3) The display reads  UnLd
    (unload) indicating you
    should remove all weight
    from the link. 
    You can choose to
    leave bottom fittings on the link as
    long as they are always part of the
    load train.
    4) Press F1. The 7300 sets the
    zero calibration point.
    5) If the zero is in range, the scale will display PASS.
    Then LoAd1 is displayed.
    6) Load the link with a precision test weight. 
    For highest accuracy,
    a test weight of 10% of capacity or
    more is recommended.
    7) Press F1. The 7300 flashes
    the capacity and calibration
    units. If you are loading the
    scale with the capacity
    weight, skip to step 10.
    8) To enter a calibration weight other than
    capacity, press  F2. T h e
    displays far left digit will
    flash zero indicating that
    a number should be
    entered.
    &$/
    blinking
    3$66
    No weight
    on link
    Flashes
    Zero
    Lift Test
    Weight
    example capacity
    Error Correction: If you input a wrong
    value, press  ZERO to step back one digit
    and reenter.
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    SCROLL
    F2
    Press
    Simultaneously
    F20
    ZERO
    F1
    Figure 5-2 Standard Calibration Procedure 
    						
    							
    
    
    
    
    
    
    5 times
    fixedblinking blinking
    blinking
    blinking blinkingblinking
    fixed
    fixed
    fixed
    3DVV
    9) Press the  F2 key to scroll
    the number and the  F1
    key to enter each digit of
    the calibration weight.
    In this example, we’ll enter 2500
    kg on a 5000 kg capacity scale.
    Do not push the  F1 key two times
    in a row.
    To add a decimal point, push the
    POWER  key while the number is
    blinking.
    10) When the entire value of the test weight is displayed and
    the weight and link are
    stable, press  F1 to finish off
    the weight entry. If the
    resultant cal value is within
    limits, the display will read
    PASS.
    11) The display now reads LoAd2. The Dyna-Link
    allows multi-point
    calibration. If more cal
    points are desired (up to
    three additional) press F2
    and repeat steps 8-10. If
    finished with span points,
    go to step 12.
    12) Press ZERO to store the
    calibration constants. The
    LCD will read CAL’d to
    indicate the calibration is
    acceptable.
    13) Skip to step 14, or press  F1
    to observe the CAL number.
    The C-CAL number
    appears. Make a note of the
    value.
    14) Press ZERO to exit
    calibration. The next menu
    item Setup appears.
    15) Press ZERO to store the
    calibration and return to
    standard link operation, or
    press F1 if you want to
    adjust additional cal setup
    parameters
    (Standard, AZM, etc.)
    You can cancel calibration by pressing
    Power and the scale will reset to the
    previous calibration constants.
    To add span
    pointsGo to step 8
    To completecalibration
    63DQ63DQ/RDG
    6HW8SNext Cal menu item
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    F2
    SCROLL
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    0
    EXIT/SAVE ZERO
    0
    EXIT/SAVEZERO
    ENTER/SELECT
    F1
    Optional:
    to display
    Cal number
    &&D/
    ENTER/SELECT
    F1
    
    blinking
    Example Cal#
    VWRUH
    0
    EXIT/SAVE
    ZERO
    &$/
    Cal saved to memory
    F1
    28     MSI-7300 Operator’s Manual
    Figure 5-2 Standard Calibration Procedure (continued) 
    						
    							Calibration     29
    5.2 Initial Calibration
    Use this procedure only if the capacity and count-by (d) needs to be modified. The 
    initial steps of this procedure will totally erase user setups as well as any previous 
    calibration.
    1) Turn the 7300 on.
    2) Press the  ZERO switch and
    the F1 switch simultaneously.
    3) The display blinks  rESEt.
    4) To reset all calibration constants and setup
    parameters, press  F1.
    5) The 7300 requests a confirmation by displaying
    Sure?.
    To cancel the Reset press
    the  POWER  or the ZERO key.
    6) To complete the reset,  press
    F1. The Calibrate menu
    appears. You must now
    recalibrate the system.
    7) Press F1 to start the initial
    calibration  procedure. The
    display shows Unit. You
    select the force units you
    wish to calibrate in.
    8) Press F1 to select the
    calibration unit.
    9) Use the  F2 key to scroll
    through the available
    calibration units.
    10) When the desired unit is shown, press  F1.
    11) Next, set the capacity in the selected units. Capacity must
    be set no higher than the load
    cell rated capacity.
    12) Press F1 to enter the capacity
    setting screen. A capacity of
    10000 is the initial value.
    If 10000 is the desired capacity in
    the selected Calibration Unit, press
    F1 and skip to step 16.
    13) To change the capacity, press F2.
    Resetting Capacity and Countby (d)
    UHVHWblinking
    6YUH
    &$/
    8QLW
    8QLWblinking
    &$3
    blinking
    blinking
    Error correction: if you input a wrong
    value, press 
    ZERO to step back one
    digit and reenter.
    To enter a decimal point, push
    POWER  while the digit is blinking.
    For very large capacity Dyna-Links
    Enter the capacity in weight X1000
    and push the  POWER key twice
    (X1000 mode is indicated by the  M
    annunciator during data entry).
    e.g. For a 100,000 lb 7300, enter
    100, then press the POWER key
    twice so the M  indicator is on.
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    EXIT/CANCEL
    POWERTo cancelReset
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    SCROLL
    F2
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    SCROLL
    F2
    kglbMkNTo n
    Press
    &Hold
    0
    ZERO
    F2F1
    kg lbMkNTo nkglbMkNTo nkglbMkNTo n
    kglbMkNTo nkglbMkNTo n
    pounds Tons (US Short)
    Metric Tons (kg X 1000) kiloNewtons
    kilograms
    kg
    lbMkNTo nkglbMkNTo nkglbMkNTo n
    kglbMkNTo nkglbMkNTo n
    Figure 5-3 Initial Calibration 
    						
    							The first digit blinks. Use theF2  key to scroll through the
    numbers. When the desired
    number is shown, push F1
    .
    In this example, we’ll enter 2500 as
    a capacity.
    Continue inputing the desired
    capacity using the  F2 key for
    scrolling the number and the
    F1  key to store the number.
    
    fixedblinking blinking
    blinking
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    ENTER/SELECT
    F1
    
    
    
    
    
    5 timesblinking
    blinkingblinking
    fixed
    fixed
    fixed
    15) Finalize the capacity valueby pressing the  F1 key on anunblinking display. In our
    example, once the number
    2500 is fixed on the display,
    pressF1
     to store the capacityvalue.
    16) Next the scale division size d is set. Press  F1 to begin.
    In this example we’ll set the d to
    2.
    17) Use the  F2 key to scrollthrough the recommendedscale divisions. The first d
    offered is the standard division for
    the given capacity. Setting a ‘d’ size
    that results in total resolution higher
    than 1:5000 is not recommended
    for stability reasons.
    18)When the desired scale d is displayed, press  F1.
    The  UnLd display
    appears and the scale is
    ready for calibration.
    Follow the standard
    calibration procedure
    starting at step 3.
    G
    blinking
    XQ/G
    Capacity is set.
    d is set.
    Proceed to Standard
    Calibration starting at Step 3.
    F2
    SCROLL
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    SCROLL
    F2
    SCROLL
    F2
    ENTER/SELECT
    F1
    Next Cal Screen
    blinking
    SCROLL
    F2
    ENTER/SELECT
    F1
    14) 
    30     MSI-7300 Operator’s Manual
    Figure 5-3 Initial Calibration (continued) 
    						
    							Calibration     31
    5.3 Guidelines for Capacity and Resolution
    Dyna-Links are subject to forces that static scales do  not experience. Many bridge 
    cranes, hoist cranes, and mobile cranes la ck rigidity and tend to bounce or swing 
    when loads are lifted.  For this reason, MSI recommends that resolution is kept in the 
    1:2000 to 1:3000 range. Some improvement in stability can be achieved by increasing 
    the filtering. However, you should never program resolution that is far greater than 
    you need. If the  MSI-7300 Dyna-Link 2  display is never stable, it is recommended that 
    the resolution is reduced as well as filtering increased. In any circumstance, the 
    resolution should never be set higher than 1:15000 due to temperature and noise 
    considerations common to all strain gage based load cells. 
    The tension must be stable fo r certain features to work: ZERO tension mu
     st be stable 
    to be zeroed. TARE tension must be stable  to be tared. TOTAL tension must be stable 
    to be added to the total registers. One way to improve the stability is to increase the 
    filtering, at the risk of increasing settling ti me. The other is to increase the ‘d’ (reduce 
    resolution). The third way is to  increase the motion window. The  MSI-7300 Dyna-
    Link 2  defaults to ±1d as a motion window. It can be changed at MSI to a higher value 
    if desired. Often ±3d is chosen for bridge cr anes as these tend to have a lot of bounce 
    to them. This of course carr ies an accuracy penalty adding ±3 d to the total accuracy 
    of the Dyna-Link if the zero or tare oper ation happens to capture the tension in a 
    valley or peak.
    Setting capacity is dictated primarily by th e cap
     ability of the load cell. MSI supplies 
    the  MSI-7300 Dyna-Link 2  in many capacities. Never set the capacity of the Dyna-
    Link higher than the rati ng of the load cell. Due to the excellent linearity of the 
    MSI Link load cell, it is acceptable to set lower capacities to better match the crane 
    the  MSI-7300 Dyna-Link 2  is used on. For example, if  the hoist is rated for 9000lb, 
    you can use a 10000 lb capacity  Dyna-Link and reset the capacity to 9000 lb so that 
    the Dyna-Link will indicate overload at 9000 lb instead of 100000 lb. Derating as 
    much as 50% of the capacity  is usually acceptable, but the Dyna-Link may be less 
    stable if the ‘d’ is decr eased (resolution increased).
    NoteThe capacity of all the MSI-7300 systems is rated approximately 20% 
    higher than the rated capacity in  pounds. Th is is to allow the kg 
    capacity to be exactly 1/2 the number of the pounds capacity.  
    						
    							32    MSI-7300 Operator’s Manual
    5.4 C-Cal Calibration
    When adequate test weights are not available, the  MSI-7300 Dyna-Link 2 can be 
    calibrated using a cal number calibration which  is referred to as C-Cal. To use C-Cal, 
    a factory generated C-Cal number must be  known. MSI supplies replacement load 
    cells for the  MSI-7300 Dyna-Link 2  with the C-Cal value stamped on the serial 
    number label. When a calibration is prefor med with test weights, a new C-Cal is 
    generated. 
    ImportantThe C-Cal number must be known prior to starting this 
    procedure. For a MSI-7300 with its original load cell, MSI prints 
    this number on the Calibrati on Record, the serial number tag. C-
    Calibration reduces slightly the absolute accuracy of the system 
    and is intended for non-critical use only. For highest accuracy, 
    calibrate the MSI-7300 with precision test weights.
     
      XQ/G
    
    1) With the power on, initiate
    calibration by holding down
    theF2 and  ZERO  keys until
    the display reads CAL.
    The CAL setup menu
    appears.
    2) Press F2to scroll to the
    C–Cal selection.
    3) Press F1 to start the C-Cal
    calibration procedure.
    3) The display reads  UnLd
    (unload) indicating you
    should remove all weight
    from the link. 
    You can choose to
    leave bottom fittings on the Link as
    long as they are always part of the load train.
    4) Press F1. The 7300 sets the
    zero calibration point.
    5) If the zero is in range, the scale will display PASS.
    Then C-CAL is displayed.
    6) Press F1. The last known
    C–Cal value is displayed.
    If the offered C-Cal value is correct,
    push  F1 and jump to step 10.
    In this example we’ll enter 15200 as
    an C-Cal value. You must use your
    known C-Cal value, not 15200.
    &$/
    3$66
    No weight
    on link
    Flashes
    Zero
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    SCROLL
    F2&&$/
    &&D/
    lb
    example C-Cal Value
    ENTER/SELECT
    F1
    Press
    Simultaneously
    F20
    ZERO
    F1
    Figure 5-4 C-Cal Calibration Procedure 
    						
    							7) To input the C-Cal value,press F2  to start the number
    entry process.
    8) Use F2 to change the
    number, and  F1 to enter
    the number. Add the next
    digit by pushing  F2 and
    scrolling as required.
    Repeat this sequence
    until the entire C-Cal
    number is entered.
    
    5 times
    fixed blinking blinking
    blinking
    blinking
    SCROLL
    F2
    SCROLL
    F2
    SCROLL
    F2
    F2
    SCROLL
    ENTER/SELECT
    F1
    Error Correction: If you input a wrong value, press 
    ZERO to step
    back one digit and reenter. To input a decimal point, push  POWER while a digit is blinking.
    F1
    9) Once the entire C-Cal
    value is entered, press
    F1 to finalize the number.
    The 7300 modifies its
    span factor registers to
    adjust the calibration to
    the value of the C-Cal. If
    the C-Cal input was in
    the acceptable range, the
    LCD will read PASS .
    Multiple C-Cal span points are
    possible, but are only
    accessible using MSI’s
    optional SCCMP program.
    10) When the final C-Cal number is finished, press
    ZERO  to exit and save
    the new C-Cal
    calibration. The LCD
    reads  STORE to
    indicate a successful
    calibration.
    11) Press  ZERO again to exit
    the CAL menu and start
    standard link tension
    operation.
    
    
    
    
    blinking
    blinkingfixed
    fixed
    fixed
    3DVV
    SCROLL
    F2
    SCROLL
    F2
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    ENTER/SELECT
    F1
    blinking
    SCROLL
    F2
    SCROLL
    F2blinking
    0
    EXIT/SAVEZERO
    0
    EXIT/SAVEZERO
    6WRUH
    
    SCROLL
    F2blinking
    &$/
    6HWYS
    Calibration      33
    Figure 5-4 C-Cal Calibration Procedure (continued) 
    						
    							34    MSI-7300 Operator’s Manual
    5.5 Auto Zero Maintenance (AZM)
    The Dyna-Link 2  employs an auto zeroing maintena nce mechanism to adjust the zero 
    reading to the center-of-zero (COZ). COZ is  defined as the tension reading is within 
    ¼’d’ of zero. AZM continuously adjusts zer o to maintain COZ. It is recommended 
    that AZM is on to maintain the highest acc uracy. However, there are circumstances 
    when it should be turned off. This can happen when minor variations of tension occur 
    while picking up Dyna-Link attachments and the variations fall within the AZM 
    capture window. The AZM capture window (usually 1 ‘d’) and captu re time (usually 
    eight seconds) can be adjusted by MSI to meet custom requirements. 
    1) With the power on, initiate
    calibration by holding down
    the
    F2 and  ZERO  keys untilthe display reads CAL.
    The CAL setup menu
    appears.
    2) Press F2 to go the the
    SetUP screen.
    3) Press F1. The  StAnd
    menu appears.
    4) Press F2 to scroll to the
    Auto0 screen.
    5) Press F1. The AutoZero
    mode shows On or OFF.
    In this example, we will turn off AZM
    (not recommended for typical
    operations)
    6) Press F2 to change to AZM
    between on and off.
    7) When the desired mode is displayed, press  F1.
    8) The next cal setup menu item appears.
    9) Press ZERO twice to exit
    cal setup and store all
    changes, or continue to
    another cal setup menu
    item using the  F2 Key.
    &$/
    ENTER/SELECT
    F1
    F2
    SCROLL
    6HW8S
    SCROLL
    F2
    ENTER/SELECT
    F1
    0
    EXIT/SAVE
    ZERO
    6WDQG
    2IIblinking
    Press
    Simultaneously
    F20
    ZERO
    F1
    ENTER/SELECT
    F12Qblinking
    F2
    SCROLL
    $XWR
    6WDQG
    Next Cal Setup Menu Item
    0
    EXIT/SAVE
    ZERO
    &$/
    Next Cal Menu Item
    6WRUH
    Changes saved toBackup Memory
    Figure 5-5 Auto Zero Maintenance Setup 
    						
    							Calibration     35
    5.6 Service Counters
    The MSI-7300  maintains two service counters for safety. 
    • The first counter counts the number of times the scale has been overloaded. 
    • The second counter counts lifts above 25% of capacity. 
    These counters serve to warn the user to  insp
     ect the load train after a number of 
    overloads, also when there is a chance of fa tigue failure. The power up routine will be 
    interrupted when the lift c ounter exceeds 16383 lifts or the overload counter exceeds 
    1023 overloads.  If the screen displays LFCnt when unit is powered on :
    1. Push TARE to display the 25% lift counter. 
    2. Push TARE again to see the overload lift counter. 
    3. Push the ZERO key to acknowledge the warning and return to standard scale  operatio n. 
    NoteThe power up warning message won't appear again for another 16383 
    lifts ( or 1023 overloads).
    1) Program a user function key to
    be TEST (see function key setup)
    For this example,  F1is
    programmed as TEST.
    2) Press F1- TEST.
    3) Within two seconds of pressing the F1– TEST  key, press  F1again
    (must be F1 regardless of which key is
    programmed as TEST).
    The test will sequence through steps 4 to 7 automatically unless you stop it by
    pressing   F2  immediately,  then using
    F1  and  F2 each parameter can be
    observed statically.
    4) The display flashes LFCnt  (for lift counter) followed by the
    number of  times the weight has
    exceeded 25% of capacity.
    5) Next, the display flashes OLCnt (for overload counter) followed
    by the number of times the
    weight has exceeded capacity.
    6) Next,the display flashes the C- Cal value.
    7) The Dyna-Link returns to standard weighing mode. If you
    interrupted the auto sequence,
    press ZERO to return to tension
    link mode.
    /)&QW
    2/&QW
    Return to standard weight display
    
    ENTER/SELECT
    F1
       
    Number of Lifts above 25% of Capacity
    
    Number of Lifts that exceeded Capacity
    example value
    example value
    Start of Test Sequence All segments on
    &&D/
    blinking
    blinking example C-Cal value
    Fx
    Figure 5-6 Access the Service Counters
    WARNINGOnly a MSI factory representative can reset the service counters, 
    as these are  important safety 
    warning features. Depending on 
    the circumstances, a thorough lo ad train inspection might be 
    necessary to ensure user safety.
    Reference MSI’s “Crane Scale Safety and Periodic Maintenance manual” (Pub. 
    243-08-94D) for proper loadin
     g techniques to improve the safety and longevity of 
    your 
    MSI-7300 crane scale. This publication is  available at www.msiscales.com 
    and is included in the CD shipped with your crane scale.  
    						
    							36   MSI-7300 Operator’s Manual
    6.0 Communication Setup
    The Dyna-Link 2 can communicate with peripheral devices using RS-232 or 802.15.4 
    wireless. Only one communications type can  exist at a time. The RS-232 port located 
    on the bottom side of the  Dyna-Link 2 is useful for setup and calibration using a 
    computer and MSI’s SCCMP Software (SCCM P operation is detailed in the SCCMP 
    User Guide). 
    6.1 RF Option
    Since the RF options are easily connected they are commonly used for gathering 
    weight data after the initial setup of the unit. For RF operation, the  Dyna-Link 2 uses 
    an 802.15.4 transceiver to  communicate with the MSI-8000 RF Remote Display. 
    802.15.4 wireless:  • operates in the 2.4GHz ISM band and does not require the end user to obtain a licens e. 
    •
    
    can coexist with other 2.4GHz systems if  caution is taken to isolate antennas at 
    least 10 feet 
     or 3 meters from the Crane Scales and  MSI-8000 equipment. 
    MSI-8000  based RF systems are peer to pe er
     . However, for multiple scale 
    connections, the MSI-8000  acts as the network coordinator.   
    Number entry screen0
    TA R E
    F2
    Exit and Cancel Changes
    Exit and Save/Back 1 Level
    Enter / Select
    ScrollIn Menu Key FunctionsPRINT STRINGS
    6WUQ*&QWUO 5DWH2II
    8VHU
    /RDG
    &RQWOff(default)
    F key
    On Stable Load
    Continuous
    PRINT
    CONTROL
    Print String Output Rate
    Number entry screen
    (0-65535 seconds)
    Print String Format
    1= Current Wt 
    (Wt-Unit-Mode  )2= Net Wt (Wt-Unit-Net  )3= Gross Wt (Wt-Unit-Grs  )4= Tare Wt (Wt-Unit-Tare   )5= Total Wt (Wt-Unit-Total  )6= Total Count (#Samples-TCNT  )7= Current Wt (no units or mode  )8= (Reserved)9= CR-LF ()
    Affects cont-
    inuous mode
    only
    3ULQW
    U)Print
    RF
    COMM SETUP MENU
    2Q2IIFLG&KQ/
    QHWLGEnable RF
    ScaleCore ID RF Channel
    Network ID
    RF
    SETUP
    Setup Strings
    Print Control Output RateNetwork ID
    2Q
    2II
    Range 1-254, (20-30)
    Range 12-23
    Range 0 to 99999
    RF Network
    Number entry screens
    F2
    Press Simultaneously
    F1F2
    6WU(Q
    Figure 6-1 COMM Setup Menu 
    						
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