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Namco Alpine Racer Operators Manual

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    							Page 32 4) Remove two pozi head screws (M3x16) and replace the limit switch ensuring the
    wires are replaced on the correct terminals.
    5) Reassemble in reverse order.
    7-5 Replacing the L/R Turn Control Pot
    WARNING: Ensure that the machine is disconnected from the main power supply
    before commencing work.
    1) Remove eight security screws (M5x20) and remove the front Vac-form.
    2) Remove two pozi head screws (M4x10) and remove the control pot cover. 
    						
    							Page 33
    3) Disconnect the connector, slacken the pot retaining grub screw (M4x8) andremove the control pot and bracket.
    4) Replace the control pot taking care to ensure that the wires are replace\
    d to the correct terminals.
    5) Reassemble in reverse order. 
    6) Re-initialize game.  (See 7-7 Adjustments When Replacing Parts)
    NOTE:When refitting the control pot ensure that the pot locating tab engages
    in the hole in the mounting bracket and that the grub screw (M4x8)engages on the flat of the pot shaft. 
    						
    							Page 34
    7-6 Replacing the Tilt Control Pot
    1) Remove the front vac-form. (See Section 7-3) 
    2) Remove four security head screws (M5x12) and remove the Ski Step front\
     vac- form.
    3) Disconnect the connector, slacken the pot retaining grub screw (M4x8) and remove the control pot and bracket.
    4) Replace the control pot taking care to ensure that the wires are replace\
    d to the correct terminals.
    5) Reassemble in reverse order.
    6) Re-initialize game.  (See 7-7 Adjustments When Replacing Parts)
    NOTE:When refitting the control pot ensure that the pot locating tab engages
    in the hole in the mounting bracket and that the grub screw (M4x8)engages on the flat of the pot shaft. 
    						
    							Page 35 7-7 Removing the Step Rubber
    1) Remove three security screws (M5x12) and retaining bracket from the outside
    edge of the step rubber, Lift the rubber edge and remove the three inner security
    screws (M5x12) and retaining bracket.
    2) Tilt the step assembly and remove three security screws (M5x12).
    3) Remove the step rubber.
    4) Refit in reverse order. 
    						
    							Page 36
    7-8 Step-Lock Maintenance
    7-8-1 Releasing the Step-Lock 1. Turn the power switch ON 
    2. Press the service switch, and start the game.
    3. When the game starts, the restriction plate (see diag.) moves to thereleased position.
    4. When the steps are released, turn the power OFF.
    5. To re-lock the steps turn the power ON and the steps will re-lock in the power up motor check.
    7-8-2 Greasing the Step-Lock
    The step-lock should be greased every three to four months.
    1. Remove the control panel and vac-forms  (See sections 7-3 and 7-4).
    2. Apply grease to the following locations.
    •Between the restriction plate and guide rails, and between the cam follo\
    wer.
    •Screw shaft
    •Pillow shaft
    •Sub torsion bar axle
    WARNING
    Make sure that the power is turned OFF. 
    If work is to be carried out with the covers removed, take care not to t\
    rap
    hands or fingers in the mechanism. 
    						
    							Page 37 7-8-3 Inspecting the Pillow Unit
    WARNING
    Make sure that the power is turned OFF.
    If work is to be carried out with the covers removed, take care not to trap
    hands or fingers in the mechanism.
    When greasing the step-lock, inspect the pillow assembly for any problems.
    1. Release the step-lock and swing the steps to the left and right, and check
    the pillow units for any wear. Also check that the Hex Head Screws
    (M14x45) are tight.
    2. Swing the steps left and right, and check that the main torsion bar is secure.
    Also check that the Hex Head Screws (M10x25) are tight.
    3. Reassemble the vac-forms and control panel. Remember to connect the
    connector when refitting the control panel. 
    						
    							Page 38
    8. TROUBLE SHOOTING
    • Ensure that the power is turned OFF before making adjustments or replacing
    parts.
    • If none of the items below correspond to your problem, or if the problem is not
    corrected by the treatment described below, contact your dealer for further
    advice.
    • Always return PC Boards to your dealer for repair. Never test the PC board for
    continuity with a multimeter or similar device. The PC Board contains sensitive
    devices which could be damaged or even destroyed by the internal voltage of
    such test equipment.
    • When sending parts for repair, clearly indicate the problem, and send them in
    secure and adequate packing. Especially in the case of sending PC Boards,
    wrap them in sponge or bubble wrap prior to packing, so that they do not
    receive excessive shock.
    8-1 General Problems
    8-2 Projector Assy
    SymptomCauseTreatmentRef. Page
    The machine does not work
    even though the power is ON.Switch OFF and back ON.
    Operation is unstable or the
    machine does not operate
    correctly.Is the mains supply within
    10% of the rated voltage.Remove any heavy duty
    equipment (air conditioners,
    large rides, etc.) from the
    same power line, and ensure
    that the supply is within the
    correct limits.                   
    pg21 6-4Have parts been changed.Reinitialize the game.
    The game goes off.Is the mains-in plug secure.
    Has a fuse blown.Switch the power OFF and
    check the mains-in filter fuse
    and fuses on the PSU board.
    SymptomCauseTreatmentRef. Page
    There is no picture on the
    monitor.Monitor switched OFF.Check ON/OFF switch on front
    of monitor.
    Is the signal loom connected
    properly.Check SCART connector is
    secure and connected to the
    blue auxillary connector. 
    						
    							Page 39 8-3 Header Assembly
    8-4 Mast Assembly
    8-5 Step Assembly
    SymptomCauseTreatmentRef. Page
    There is no sound from a
    speaker.Is a connector loose or
    disconnected.Connect the connector.pg44
    schematic
    Is the volume too low.Adjust volume setting.pg18 6-3-4
    WARNING! is displayed.
    the step lock does not work.Is a connector loose or
    disconnected.Connect the connector.pg44
    schematic
    Is a fuse blown.Check and replace fuse on
    PSU board.
    Pushbutton lamp does not
    light.Is a connector loose or
    disconnected.Connect the connector.pg44
    schematic
    Is the lamp loose in the holder.Insert lamp properly.pg26 7-3
    Is the lamp burned out.Replace lamp.pg26 7-3
    SymptomCauseTreatmentRef. Page
    The fluorescent lamp does
    not come on.Is the connector loose or
    disconnected.Connect the connector
    securely.pg44
    schematic
    Is the fluorescent tube or
    starter burned out.Replace tube or starter.pg25 7-2
    SymptomCauseTreatmentRef. Page
    The step control does not work.Is a connector loose or
    disconnected.Connect the connector.pg44
    schematic
    Has the game been initialized.Initialize the game.pg21 6-4
    Is the control pot broken.Perform the switch test to
    check control.pg16
    6-3-3-1
    Replace the control pot.pg28 7-5
    The tilt control does not work.Is a connector loose or
    disconnected.Connect the connector.pg44
    schematic
    Has the game been initialized.Initialize the game.pg21 6-4
    Is the control pot broken.Perform the switch test to
    check control.pg16
    6-3-3-1
    Replace the control pot.pg30 7-6 
    						
    							Page 40
    9. PARTS
    ITEMDESCRIPTIONPART No.
    1HEADER ACRYLIC30000219
    2HEADER VAC-FORM - RHS45000580
    3HEADER VAC-FORM - LHS45000579
    4HEADER METAL HOUSING45000582
    5HEADER RETAINING BRACKET45000583
    6HEADER ACRYLIC RETAINING BRACKET45000581
    7HEADER VAC-FORM DECAL LHS/RHS40000266
    8FLUORESCENT TUBE ASSEMBLY98000016
    WARNING:Many of the parts used in this machine, including metal work, have been
    manufactured to special specifications. To ensure continuing safety and
    correct operation, replace only with genuine 
     parts. 
    						
    							Page 41
    12 12
    3
    4
    5
    6
    7
    8 9
    10
    11 13 14
    ITEMDESCRIPTIONPART No
    1PHILIPS 46 PROJECTION MONITOR84000003
    2PROJECTOR CABINET SIDE DECAL - LHS/RHS40000264
    3ALPINE RACER PCB ASSY - SYSTEM 22XAR-PCB
    4SMPSU 5v/30A - 12v/5A83000004
    5ELKAY BLOCK 5 WAY66000014
    6FUSE 1¼ 2A QUICK-BLO63500504
    FUSE 1¼ 3A SLO-BLO63500547
    7BRIDGE RECTIFIER 25amp71000040
    8TRANSFORMER67700019
    93 CHANNEL POWER AMPLIFIER45000725
    10SCHAFFNER MAINS-IN FILTER66000016
    11ADJUSTABLE FOOT M16x9588300079
    12SWIVEL CASTOR 75mm59000005
    13REMOTE PERSPEX COVER39000891
    14PROJECTOR CABINET FRONT DECAL40000265 
    						
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