Nokia 8600 D Service Manual

							
CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
RM-64
SERVICE MANUAL Level &2
Transceiver with BP-5M Li-Ion battery pack
Talk timeStandbyNote
up to 3.7h6 to 10daysDepends on network parameters
Transceiver characteristics:
Band:
 EGSM: Quad-band 850/900/1800/1900MHz
 
Display:
   LCD: 5.08cm QVGA (2.0”) (240x320 pixel); 16.7M colors
 Camera:
 Camera: 2.0 Megapixel SMIA85, 4x digital zoom
Operating System:
       ----------------
Connections:
        Wireless: Bluetooth
 Connector: Micro USB Connector
Memory:
  ---------------- 
						

							
2CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
PageTABLE OF CONTENTS
CHANGE HISTORY 3
COPYRIGHT 
3
WARNINGS AND CAUTIONS  
4
ESD PROTECTION 
4
CARE AND MAINTENANCE 
5
BATTERY INFORMATION 
5
EXPLODED VIEW 
6
SPARE PARTS OVERVIEW 
7
HANDLING WASTE / RECYCLING IN NOKIA REPAIR SERVICE 
8
LEVEL 2 SOLDER COMPONENTS 
9
SERVICE DEVICES  
0
SW-UPDATE  

DISASSEMBLY INSTRUCTION  
2
ASSEMBLY HINTS  
9
LEGEND FOR QUICK TROUBLE SHOOTER  2
7
QUICK TROUBLE SHOOTER - POWER ON  2
8
QUICK TROUBLE SHOOTER - CHARGING  2
9
QUICK TROUBLE SHOOTER - NO SERVICE  3
0
QUICK TROUBLE SHOOTER - EARPIECE  3

QUICK TROUBLE SHOOTER - IHF SPEAKER   3
2
QUICK TROUBLE SHOOTER - DISPLAY   3
3
QUICK TROUBLE SHOOTER - KEYMAT   3
4
QUICK TROUBLE SHOOTER - VIBRA   3
5
QUICK TROUBLE SHOOTER - CAMERA  3
6
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2.
3.
4.
5.
6.
7.
8.
9.
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2.
3.
4.
5.
6.
7.
8.
9.
20.
2.
22.
23.
24. 
						

							
3CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
CHANGE HISTORY1.
StatusVersion No.DateComments
Draft0.104.May.2007Initial draft
Approved1.031.May.2007Approval
Approved2.011.Jun.2007Exploded view & Spare Parts overview updated
COPYRIGHT2.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to 
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is 
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup-
pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the addr\
ess below:
CMO Operation & Logistics
Training  and Vendor Development
Multimedia Creation & Support
mailto:[email protected]         
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out 
for the newest version.
Copyright © 2007 Nokia. All rights reserved.
Reproduction,  transfer,  distribution  or  storage  of  part  or  all  of  the  contents  in  this  document  in  any  form
without the prior written permission of Nokia is prohibited.
Nokia,  Nokia  Connecting  People,  and  Nokia  X  and  Y  are  trademarks  or  registered  trademarks  of  Nokia
Corporation.  Other  product  and  company  names  mentioned  herein  may  be  trademarks  or  tradenames  of
their respective owners.
Nokia  operates  a  policy  of  continuous  development.  Nokia  reserves  the  right  to  make  changes  and
improvements to any of the products described in this document without prior notice.
Under  no  circumstances  shall  Nokia  be  responsible  for  any  loss  of  data  or  income  or  any  special,  incidental,
consequential or indirect damages howsoever caused.
The  contents  of  this  document  are  provided  “as  is”.  Except  as  required  by  applicable  law,  no  warranties  of
any  kind,  either  express  or  implied,  including,  but  not  limited  to,  the  implied  warranties  of  merchantability
and  fitness  for  a  particular  purpose,  are  made  in  relation  to  the  accuracy,  reliability  or  contents  of  this
document.  Nokia  reserves  the  right  to  revise  this  document  or  withdraw  it  at  any  time  without  prior  notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only. 
						

							
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Service Manual Level &2
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor-
tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR 
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO 
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static w\
rist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
1.
2.
3.
Nokia requires that service points have sufficient ESD protection (against static electricity) when 
servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card 
can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static 
electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling 
outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be 
done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact 
your local Nokia After Market Services representative.
WARNINGS AND CAUTIONS 3.
ESD PROTECTION4. 
						

							
5CONFIDENTIAL
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Service Manual Level &2
This product is of superior design and craftsmanship and should be treated with care. The suggestions below
will help you to fulfil any warranty obligations and to enjoy this product for many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that
will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage
batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form
inside, which may damage electronic circuit boards.
• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or
attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
CARE AND MAINTENANCE5.
BATTERY INFORMATION6.
Note:  A  new  battery’s  full  performance  is  achieved  only  after  two  or  three  complete  charge  and  discharge  cycles!
The  battery  can  be  charged  and  discharged  hundreds  of  times  but  it  will  eventually  wear  out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use  only  batteries  approved  by  the  phone  manufacturer  and  recharge  the  battery  only  with  the  chargers
approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since
overcharging may shorten its lifetime.
If  left  unused  a  fully  charged  battery  will  discharge  itself  over  time  Temperature  extremes  can  affect  the  ability  of 
your battery to charge.
For  good  operation  times  with  Ni-Cd/NiMh  batteries,  discharge  the  battery  from  time  to  time  by  leaving  the
product  switched  on  until  it  turns  itself  off  (or  by  using  the  battery  discharge  facility  of  any  approved  accessory
available for the product).
Do  not  attempt  to  discharge  the  battery  by  any  other  means  Use  the  battery  only  for  its  intended  purpose.
Never use any charger or battery which is damaged.
Do  not  short-circuit  the  battery.  Accidental  short-circuiting  can  occur  when  a  metallic  object  (coin,  clip  or
pen)  causes  direct  connection  of  the  +  and  -  terminals  of  the  battery  (metal  strips  on  the  battery)  for  example
when  you  carry  a  spare  battery  in  your  pocket  or  purse.  Short-circuiting  the  terminals  may  damage  the  battery
or the connecting object.
Leaving  the  battery  in  hot  or  cold  places,  such  as  in  a  closed  car  in  summer  or  winter  conditions,  will  reduce
the  capacity  and  lifetime  of  the  battery.  Always  try  to  keep  the  battery  between  15°C  and  25°C  (59°F  and  77°F).
A  phone  with  a  hot  or  cold  battery  may  temporarily  not  work,  even  when  the  battery  is  fully  charged.
Batteries’ performance is particularly limited in temperatures well below freezing.
Do  not  dispose  batteries  in  a  fire!  Dispose  of  batteries  according  to  local  regulations  (e.g.  recycling).
Do not dispose as household waste. 
						

							
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Page(36)ISSUE 2
Service Manual Level &2
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW7. 
						

							
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Page(36)ISSUE 2
Service Manual Level &2
SPARE PARTS OVERVIEW8. 
						

							
8CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
HANDLING WASTE / RECYCLING IN NOKIA REPAIR SERVICE9.
Please refer to the document
“Handling Waste in NOKIA Repair Service”
on your local delivery server e.g. NOL. 
						

							
9CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
LEVEL 2 SOLDER COMPONENTS10. 
						

							
0CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.8600 Luna RM-64
Page(36)ISSUE 2
Service Manual Level &2
SERVICE DEVICES11.
FLS-5  incl.  ACF-8,  Driver  and  User 
Guide
Dongle and flash device incorporated 
into one package, developed specifi-
cally for POS use.
ACF-8 
Universal  Power  Supply  is  used  to 
power FLS-4S.
Travel Charger AC-6
Small  and  lightweight  charger  for 
fast charging of your phone battery.
CA-0
Service  Cable  to  connect  the  PC  with 
the mini USB connector.
SS-45
Camera  removal  tool.  One  side  is  for 
disassembly,  the  other  side  for  as-
sembly. RJ-67
Soldering Jig
Lead-free Solder Wire
Mandatory  for  lead-free  products 
(Level 2 only).
0772040
NMP Standard  Toolkit (V2)
For  more  informations  refer  to  the 
Service Bulletin (SB-011) on NOKIA On-
line.
Supplier  or  manufacturer  contacts  for 
tool re-order can be found in “Recom-
mended  service  equipment”  docu-
ment on NOKIA Online.
Internal Battery BP-5M
Inserted under the back cover, this 
Li-Ion battery provides power in a 
lightweight package.