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Panasonic Inverter Air Conditioner R410A Technical Data And Service Manual

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    							1-95
    1. Specifications
      Fig. 1-73 shows an example of installation.
    6-24. Installing the Drain Piping
    (1)  Prepare standard hard PVC pipe for the drain and 
    use the supplied hose band to prevent water leaks.
    The PVC pipe must be purchased separately. 
    When doing this, leave a gap between the drain 
    socket of the unit and the PVC pipe to allow the 
    drainage to be checked. The transparent drain 
    pipe allows you to check drainage. (Fig. 1-74)
    (2)  After connecting the drain piping securely, wrap 
    the supplied packing and drain pipe insulator 
    around the pipe, then secure it with the supplied 
    clamps. (Fig. 1-75)
    NOTE
    Make sure the drain pipe has a downward gradient 
    (1/100 or more) and that there are no water traps.
    CAUTIONTighten the hose clamps so 
    their locking nuts face upward. 
    (Fig. 1-74)
    Air outlet duct
    Air-outlet grille
    Ceiling material Indoor unitBolt anchor
    Suspension bolt
    Air-intake duct
    Air-intake grille
    Drain hose
    (supplied) Packing
    (supplied)Transparent part for 
    checking drainageHose band
    (supplied)Drain hose
    adapter
    (supplied)Hard PVC pipe
    (not supplied)
    Adhere with 
    PVC adhesive.
    Fig. 1-74
    Drain insulator (supplied)  Clamps (supplied)
    Fig. 1-75
    Fig. 1-73
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    							1-96
    1. Specifications
    CAUTION
    Do not install an air bleeder tube as this may cause 
    water to spray from the drain pipe outlet. (Fig. 1-76)
    If it is necessary to increase the height of the drain 
    pipe, the section directly after the connection port 
    can be raised a maximum of 19-11/16. 
    Do not raise it any higher than 19-11/16, as this 
    could result in water leaks. (Fig. 1-77)
    Do not install the pipe with an upward gradient from 
    the connection port. This will cause the drain water 
    to flow backward and leak when the unit is not 
    operating. (Fig. 1-78)
    Do not apply force to the piping on the unit side 
    when connecting the drain pipe. The pipe should not 
    be allowed to hang unsupported from its connection 
    to the unit. Fasten the pipe to a wall, frame, or other 
    support as close to the unit as possible. (Fig. 1-79)
    Refer to “   SUPPLEMENT ON DRAIN PIPING”.
    6-25. Checking the Drainage
    After wiring and drain piping are completed, use the 
    following procedure to check that the water will drain 
    smoothly. For this, prepare a bucket and wiping cloth to 
    catch and wipe up spilled water.
    (1)  Connect power to the power terminal board (L1, L2 
    terminal) inside the electrical component box.
    (2)  Remove the tube cover and through the opening, 
    slowly pour about 0.3 gal. of water into the drain pan 
    to check drainage.
    (3)  Short the check pin (CN5 white) on the indoor control 
    board and operate the drain pump. Check the water 
    CAUTIONBe careful since the fan will start 
    when you short the pin on the 
    indoor control board.
    (4)  When the check of drainage is complete, open the 
    check pin (CN5 white) and remount the insulator and 
    drain cap onto the drain inspection port.
    CAUTIONTo mount the tube cover, use 5/16 
    (4 × 8 mm) tapping screws.
    Do not use long screws as they 
    may puncture the drain pan and 
    Air bleeder
    Not good
    Fig. 1-76
    Good
    11-13/16 or less
    19-11/16 or less
    Fig. 1-77
    No goodUpward gradient
    Fig. 1-78
    Good Support pieces
    Fig. 1-79
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    							1-97
    1. Specifications
    6-26. Increasing the Fan Speed
    If external static pressure is too great (due to long 
    extension of ducts, for example), the air flow volume 
    may drop too low at each air outlet. This problem may 
    be solved by increasing the fan speed using the 
    following procedure:
    (1)  Remove 4 screws on the electrical component box 
    and remove the cover plate.
    (2)  Disconnect the fan motor sockets in the box.
    (3)  Take out the booster cable (sockets at both ends) 
    clamped in the box.
    (4)  Securely connect the booster cable sockets 
    between the disconnected fan motor sockets in 
    step 2 as shown in the Fig. 1-80.
    (5)  Place the cable neatly in the box and reinstall the 
    cover plate.
    How to read the diagram
    The vertical axis is the external static pressure 
    (Pa) while the horizontal axis represents the air 
    flow (CFM).
    The characteristic curves for “HT”, “H”, “M” and “L” 
    fan speed control are shown.
    The nameplate values are shown based on the 
    “H” air flow. For the 26 type, the air flow is 636 
    CFM, while the external static pressure is 49 Pa 
    at “H” position. If external static pressure is too 
    great (due to long extension of duct, for example), 
    the air flow volume may drop too low at each air 
    outlet.
    This problem may be solved by increasing the fan 
    speed as explained above.
    Refer to “ 
     SUPPLEMENT ON DRAIN PIPING”.
    Indoor Fan Performance
    26 Type
    36 Type
    HT : Using the booster cable
    H : At shipment
    900
    Air Flow (CFM)
    e r u s s
    e r
    P c
    i t a t
    S l a
    n r e
    t x E
    0 50
    0 0.1 0.2 0.3 0.4 0.5 150
    700 500 300
    e n i
    l t i m i L
    L 100
    MH
    )
    a P (
    ) q A n
    i (
    e n
    i l
    t i
    m i L
    HT
    Air Flow (CFM)
    e r u s s e r
    P c
    i t a t S l a n r e t x
    E
    0 50
    0 0.1 0.2 0.3 0.4 0.5 0.6 0.8
    150 200
    500 1000
    e n i
    l t
    i m i L
    LMHHT 100
    ) q
    A n i
    () a P (
    e n
    i l
    t i m
    i L
    NOTE
    Fig. 1-81
    Booster cable
    Booster cable Electrical component box
    (At shipment) (Booster cable installed) Fan motor socket Fan
    motor
    Fig. 1-80
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    							1-98
    1. Specifications
    6-27. When Installing the Indoor Unit
    Confirm that the indoor unit should be installed in a horizontal position.
    Use the level gauge or vinyl tube and check every four corner of the
    unit is in horizontal.
    If the air outlet duct flange is positioned with downward gradient,
    there is in danger of water splash or drainage.
    Also, dust may sometimes be contaminated inside the drain pan caused
    by the residual drain water.
    Install the air outlet duct flange side in horizontal or upward and within the
    range of 3/8 in the upward direction.
    Never install it with a downward gradient against horizontal.
    Fig. 1-82
    6-28. Required Minimum Space for Installation and Service
    If the ceiling tiles cannot be removed, provide the opening holes on the
    lower side of the indoor unit for removing the unit in order to maintain
    and clean the drain pan and heat exchanger or provide a minimum of
    1.0 ft. or more space.
    Fig. 1-83
    (Prohibited)
    (Prohibited)
    Air outlet duct flangeLevel gauge
    Make sure to confirm 
    that the unit is in horizontal 
    at the position of the 
    ceiling-mount hanger by 
    using a level gauge 
    or vinyl tubing.
    (Prohibited)
    (Prohibited)
    Air outlet duct flangeLevel gauge
    Make sure to confirm 
    that the unit is in horizontal 
    at the position of the 
    ceiling-mount hanger by 
    using a level gauge 
    or vinyl tubing.
    Min. 1.0 ft. or more spaceMin. 1.0 ft. or more space
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    							1-99
    1. Specifications
    SUPPLEMENT ON DRAIN PIPING
    Checkpoint after installation
    After installation of indoor and outdoor units, panels and electrical wiring, check the following items.
      k r a m e R     k c e h C   m o t p m y S   t n i o p k c e h C
    1Make sure whether indoor and outdoor units are 
    correctly installed.Fall, vibration, noise
    2  Make sure whether gas leakage is tested.   No cooling, no heating  
    3Make sure whether insulation is completed. 
    (Refrigerant piping and drain piping)Water leakage
    4  Make sure whether drain water is running smoothly.   Water leakage  
    5Make sure whether the power voltage matches the 
    nameplate.Inoperative, burnout
    6Make sure whether there is miswiring or incorrect 
    connection.Inoperative, burnout
    7Make sure whether the ground construction is 
    completed.Ground leakage
    8Make sure whether the wire gauge is followed by the 
    recommended specifications.Inoperative, burnout
    9Make sure whether the air intake and air outlet of the 
    indoor and outdoor units are sealed by obstacles.No cooling, no heating
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    							1-100
    1. Specifications
    7. HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER
    IMPORTANT
    When using this air conditioner with the wireless remote controller it may sometimes be impossible to change 
    the operation modes while other indoor unit is running.
       When this happens, a double beep tone sounds, the 
     (operation lamp) lights up, and the  (Timer lamp) and
     (Standby lamp) blink alternately.
    Operation is the same even during (AUTO mode) automatic cooling or heating.
     A beep tone sounds 5 times and no changes can be made when any of the ON/OFF, MODE, Temperature setting 
    buttons were pressed while set under central control by the system controller.
    7-1. Wireless Remote Controller Installation
    The remote controller can be operated from either a non- xed position or a wall-mounted position.
    To ensure that the air conditioner operates correctly, do not install the remote controller in the following places:
       In direct sunlight.
     Behind a curtain or other place where it is covered.
       More than 26 ft. away from the air conditioner.
     In the path of the air conditioner’s airstream.
     Where it may become extremely hot or cold.
       Where it may be subject to electrical or magnetic interference.
    (1) If Wall-mounted Fixed Position
    Install the remote controller at a convenient
    location on a nearby wall. However, before
    attaching the remote controller mounting cradle,
    check that the remote controller can operate from
    the desired wall position. (Fig. 1-84)
    How to Install Batteries
    See Fig. 1-85.
    (1) Press and slide the lid on the back of the remote
    controller in the direction of the arrow.
    (2) Install two AAA alkaline batteries. Make sure the
    batteries point in the direction marked in the
    battery compartment.
    (3) Press the reset hole, then replace the lid. If you
    press it, the current time, ON time, and OFF time
    are all reset to 0:00.
    Fig. 1-85 Fig. 1-84
    Reset hole
    Cover
    12
    Fasten the remote control 
    mount with screws.Fitting the remote 
    control in the mount.
    Remote control mount
    Press
    Put in
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    							1-101
    1. Specifications
    7-2. Room Temperature Sensor Setting
    The room temperature sensors are built into the indoor unit and the wireless remote controller. Either of these room 
    temperature sensors can operate.
    The system is shipped from the factory set to the indoor unit sensor. To switch to the remote control sensor, press the 
    sensor switching button located inside the remote control cover and check that A/C SENSOR on the LCD display panel 
    goes out.
    NOTE
    If the sensor switch is set to the remote controller side,
    but no room temperature data is sent to the main unit
    for 10 minutes, the sensor is automatically switched to
    the indoor unit side. As much as possible, install the
    remote controller facing the unit.
    7-3. Address Switches
    If you are installing more than 1 indoor unit (up to 6) in the same room, it is necessary for you to assign each unit its 
    own address so they each can be operated by their remote controller.
    Up to 6 indoor units can be controlled separately through the address switches. The operating control has the reception 
    address switch and the remote controller has the transmission address switch. This function is utilized by matching the 
    transmission and reception address switches.
    7-4. Setting the Model Code
    Flap display selector switch
    Make the slide switch settings in the battery compartment box of the remote controller depending on the type of 
    indoor unit in which the wireless receiving unit is used.
    Operation mode switch
    In this Single Split System Air Conditioner set the switch to “A”.
    * The switch is factory set to “S” / “A”.
    * Always press the reset button after switching the setting.
    ADRADRADRADR
    123
    456123
    456123
    456
    Remote control
    address display
    * Any address
    switch position
    available Address switch
    positionsSensor button
    Fig. 1-86
    Fig. 1-87
    Flap display
    selector switch Operation
    mode switch
    SKN AHC
    SKN
    K1 type ep y t   1 F s e p y t   1 T   , 1 U
    SKNSKN
    AHCAHC
    Cooling only
    AHC
    Heat pump without
    Auto modeHeat pump with
    Auto mode 1 2
    1
    2
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    							1-102
    1. Specifications
    
    4-Way Cassette Type (U1 Type)
    7-5. Indicator Section Installation
     Remove the ceiling panel and indicator cover and 
    install the indicator section.
    (1) Remove the ceiling panel.
    (2) Remove the corner cover behind the mark section.
    (3 screws)
    (3) Remove the mark section inside the ceiling panel.
    (2 screws)
    (4) Install the indicator section in the location where the
    mark section was attached. (2 screws)
    (5) Form the wire to match the panel ribs as shown in
    Fig. 1-89.
    (6) Install the corner cover. (Restrain the wire with the
    corner cover.)
    7-6. Operating Controller Installation
    Install the operating controller at the indoor unit intake
    port section.
    (1) Fasten the operating controller to the indoor unit
    intake port section (electrical component box
    opposite side) with the 2 accessory screws
    (4×L13/32).
    (2) Connect the operating controller 2 wires (WHT,
    BLK) to the remote control wire (WHT) in the
    electrical component box. (For details on
    wiring, see the section “7-9. Electrical wiring” .)
    (3) Install the ceiling panel.
    (4) Connect the indicator section and the operating
    controller with the 6P connector (white).
    (5) Form the wires with vinyl clamps and fasten.
    (6) Connect the ceiling panel wiring connector (2P,
    3P) to the body connector in the electrical component
    box.
    (7) For details on test operation, see “Test Run.”
    CAUTION Do not twist the operating
    controller wires together
    with the power supply
    wires. Doing so can result
    in malfunction.
       If electrical noise is induced
    in the unit power supply,
    take appropriate measures,
    for example installing a
    noise filter.
    Fig. 1-90
    Fig. 1-89
    Fig. 1-88
    Ceiling panelAir intake grille
    Mark section
    (indicator section)
    Corner cover
    3 screws
    2 screws
    Indicator sectionWiring Pass the wiring through under the shaft.
    Electrical
    component box Operating
    controller
    Screws
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    							1-103
    1. Specifications
    Ceiling Type  (T1 Type)
    7-7. Indicator Section Installation
    Remove the side panel to install the indicator section.
    (Fig. 1-91)
    (1) Remove the side panel.
    Open the air intake grille, remove the screw at
    one place and then remove the side panel by
    sliding it toward the front (arrow direction).
    (2) Remove cover A and cover B.
    Insert a  athead screwdriver into the grooves
    of cover A to remove cover A and cover B.
    (When removing the cover, take care not to
    scratch the panel.)
    (3) Remove cover B from cover A.
    (4) Install the indicator section at cover A.
    (5) After passing through the lead wires, install cover
    A and the indicator section at the panel hole.
    (The protrusion part of cover A is  xed with the
    panel hole.)
    (6) Bundle the lead wires along with the wiring of the
    louver motor.
    (7) Install the side panel.
    7-8. Operating Controller Installation
    Install the operating controller on the top face of the air 
    intake section (space between the fan motor and the 
    electrical component box). (Fig. 1-92)
    (1) Fasten the operating controller to the ceiling
    panel of the air intake section with the 2 supplied
    screws (4×L13/32).
    (2) Draw the lead wires into the electrical component
    box and connect the operating controller 2 wires
    (WHT, BLK) to the remote control wires in the
    electrical component box.
    (3) Connect the indicator section and the operating
    controller using the 6P connector in the electrical
    component box.
    CAUTION
     Do not twist the operating
    controller wires together
    with the power supply
    wires. Doing so can result
    in malfunction.
       If electrical noise is
    induced in the unit power
    supply, take appropriate
    measures, for example
    installing a noise filter.
    Fig. 1-91
    Fig. 1-92
    Cover A
    Cover A Panel Indicator section
    Side panel
     Indicator section
    Cover B
    (Not used when
     the indicator section
    is installed.)
    Air intake grille Grooves
    Grooves
    Operating controller
    Electrical component box
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    							1-104
    1. Specifications
    7-9. Electrical Wiring
    7-10-1. How to use the test run setting (U1, T1 Types)
    (1) Set DIP switch [DS] No. 1 on the wireless receiver
    unit PCB from OFF to the ON position.
    (2) Press the ON/OFF operation button on the
    wireless remote controller.
    (3) Make a test run using the air conditioner in
    COOL or HEAT mode.
    (4) During the test run, each of the 3 indicator lamps
    on the indoor unit  ash.
    (5) During the test run, the air conditioner runs
    continuously and the thermostat does not control
    the system.
    (6) After the test run, be sure to reset DIP switch No. 1
    back to the OFF position and check that no indicator
    lamps are blinking.
    (This receiver includes a 60-minute automatic OFF
    timer function in order to prevent continuous test run.)
    Fig. 1-93
    WHT
    BLK 1
    2W1 (4.3 ft.)
    WL Indoor PCB Operating controllerSignal receiving unit
    Indicator section
    W2
    (0.7 ft.)W3
    (4.3 ft.)
    CN1CN2
    Relay connectorCN1
    BLU
    YEL
    PNK
    RED
    GRY
    BLKBLU
    YEL
    PNK
    RED
    GRY
    BLK
    NOTE
      In case of 4-way Cassette type, test run operation is not possible without the ceiling panel installation.
      To protect the air conditioner from overloading, the outdoor unit will not start running for 3 minutes after 
    power is applied or the air conditioner is turned off and then back on.
      When the air conditioner fails to start the test run, 1 or more of the 3 alarm indicator lamps on the indoor 
    unit will flash (See next section).
      When the DIP switch is set to “TEST – ON,” temperature control from the wireless remote controller is disabled.
    Do not use this setting at any time other than for the test run. Doing so will place an excessive load on the system.
      To avoid placing an excessive load on the equipment, use this function only when conducting the test run.
    Fig. 1-94
    1
    1
    ADR1.TEST RUN
    2.PCB CHK.
    3.RCU: MAIN
       RCU: SUB
    4.NORMAL
       ALL 
    DIP switch
    No. 1Address
    switchON/OFF
    operation
    button
    All OFF(  ) for
    initial settings.
    234
    23
    456
    Flap
    button
    Connection method
    (1) Connect W1 to the indoor PCB WL connector.
    (2) Connect W3 from the indicator section with W2 from the operating controller using the relay connector.
    7-10. Test Run Switch
    The test run switch is located in the operating control unit.
    See the Installation Instractions attached to the outdoor unit.
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