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Sanyo LNS W32 Parts Manual

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    							Following checks and confirmations should be taken for safety.
    Check the following things by the time of the cabinet assembly after the lens
    replacement.
    1. Check the lens is securely fixed.
    2. Check no parts is missing, or no mounting part is loose.
    LCD PROJECTOR LENS
    MODEL LNS-W32
    LENS REPLACEMENT PROCEDURE
    NOTES ON LENS REPLACEMENT
    The ZOOM, FOCUS and LENS SHIFT adjustment on the Top Control or the
    Remote Control cannot be operated with this Lens.
    Lens replacement should be performed by the qualified service personnel.
    It should be followed by this procedure precisely.
    Before attempt to replace the lens, confirm the model number (both the LCD
    projector and the lens) and use the proper lens.
    The lens cover is on the lens for protection. Be sure to remove the lens cover
    before installation.
    When installing or removing the lens, be careful not to stain, scratch or
    damage the lens.
    Following parts are contained in the packing.
    1AA6P1P3217A- (ICZAA-A)
    PARTS LIST
     LENS
     LIGHT-BLOCK SHEET BASE
     DRIVER (3 mm, Green) 
     DRIVER (4 mm, Yellow)
     LIGHT-BLOCK SHEET 
     SCREW1 piece 
    1 piece (Part No. 610 310 8001)
    1 piece (Part No. 610 287 7328)
    1 piece (Part No. 610 275 6029)
    1 piece Type PC1 (Part No. 610 310 7967)
    1 piece Type PD1 (Part No. 610 294 3047)
    2 pieces (Spare parts)
    Some parts are not used for installation or replacement. Keep these parts and
    drivers included in the lens for later use.
    NOTE; Lens installation is different in cabinet design and lens attachment method
    (Type A, B and C). Before installation the lens, check cabinet design and
    proper installation should be made. 
    						
    							Fig-1
    Fig-2
    Fig-3Fig-4
    SCREW A
    Remove 2 screws-A.
    Press the button (or remove 2 screws-B) on
    the lower of the front panel and remove the
    front panel.
    Remove the light-block sheet from the light-
    block sheet base.
    REMOVE THE LENS COVER AND LIGHT-
    BLOCK SHEET (See Figure-1 and 2)1
    1.
    2.
    2REMOVE THE LIGHT-BLOCK SHEET BASE
    (See Figure-3 and 4)
    Perform the stepstofor lens replacement.
    15
    BUTTON
    FRONT PANELLIGHT-BLOCK
    SHEET BASE
    SCREW B (Some models)
    LIGHT-BLOCK
    SHEET BASE
    First set the lens at the center position with lens
    shift adjustment. 
    3.
    Slide the light-block sheet base upward.
    Remove the light-block sheet base.1.
    2.
    LIGHT-BLOCK
    SHEET BASE
    -2-
    LIGHT-BLOCK SHEET
    NOTE; When installation of this lens to the A type, needs an additional Front
    Panel. Contact to our sales dealer for ordering.
    LENS REPLACEMENT PROCEDURE (FOR A TYPE) 
    						
    							3REMOVE THE LENS (See Figure-5 and 6)
    Disconnect the Lens Shift connector K16L from
    the circuit board on cabinet left side. 
    Disconnect the Zoom and Focus connector K16J
    from the circuit board.
    Remove the lens motor lead from lead holder.
    Remove screws-C (4 screws) which fastens the
    lens and remove the lens. Use the driver (3 mm,
    Green) included with the lens to remove the
    screws.1.
    2.
    Be careful not to drop the lens when removing the
    screws.
    -3-
    3.
    CONNECTOR K16LLENS
    MOTORLEAD
    HOLDER
    CONNECTOR K16J LENS MOTOR LEADSCREW C
    CIRCUIT BOARD ON
    CABINET LEFT SIDE
    Fig-5 
    						
    							-4-
    Fig-6
    Fig-7
    DRIVER
    IN THE LENS
    LENS MOUNTING
    BRACKET
    4MOUNT THE LENS (See Figure-5 and 6)
    5MOUNT THE LIGHT-BLOCK SHEET AND
    FRONT PANEL (See Figure-7)
    Remove protective caps (front and back) on the
    lens.
    Mount the lens on lens mounting bracket with 4
    screws.
    Use the driver (4 mm, Yellow) included with the
    lens to fasten the screws.1.
    2.
    Mount the light-block sheet to the lens as shown in
    the Figure-7. Use the sheet included with the lens.
    Make sure the part no. and mark (TOP and BACK)
    on Light-Block Sheet and set them properly.
    Mount the Front Panel (Separately ordered) with
    the screws. 1.
    2.
    3.
    FRONT PANEL
    (OPTIONAL PART) LIGHT-BLOCK SHEET
    Type PD1
    (Part No. 610 294 3047)
    CONFIRM THE FOCUS
    Project picture on screen and confirm the focus. If
    proper focus is not observed at screen, adjust focus
    following Focus Adjustment on this page. 
    ÞLight block sheet base is not used.
    FOCUS ADJUSTMENT
    Set up the projector and project image on the screen.
    1. Loosen the Focus Lock Screw on the lens.
    2. Rotate the lens to obtain proper focus on center
    area of the screen. 
    3. Tighten the Focus Lock Screw.
    When proper focus is not observed at outer area of
    the screen, proceed to following adjustments.
    4. Loosen the Focus Lock Ring of the lens. (Turn the
    Lock Ring to counter-clockwise.)
    5. Rotate the lens to obtain proper focus on outer
    area of the screen.
    6. Lock the Focus Lock Ring securely.  (Turn the Lock
    Ring to clockwise.)
    If proper focus is not observed entire screen, repeat
    above adjustment 1~ 6.
    Focus Lock Screw
    Focus Lock Ring 
    						
    							Turn the lens cover to counter-clockwise and
    pull it toward front and remove the Lens
    Cover.
    Remove 2 Screws-A.
    Remove the front cabinet
    REMOVE THE LENS COVER AND
    FRONT CABINET1
    1.
    2.
    2REMOVE THE LIGHT-BLOCK SHEET BASE
    AND LIGHT-BLOCK SHEET (See Figure-2)
    Perform the stepstofor lens replacement.
    15
    First set the lens at the fully lower position with
    lens shift adjustment. 
    3.
    Slide the light-block sheet base upward
    and remove it.
    Remove the light-block sheet from lens.1.
    2.
    Fig-2
    LIGHT-BLOCK
    SHEET BASE
    FRONT
    CABINET LENS COVERLIGHT-BLOCK
    SHEET
    LENS REPLACEMENT PROCEDURE (FOR B TYPE)
    SCREW A 
    SCREW A 
    SCREW A 
    Fig-1-1
    Fig-1-2
    Fig-1-3
    Remove 3 Screws-A.
    Remove the front cabinet
    See Figure-1-2 and 2.
    1.
    2.
    Pull Lens Cover toward front and remove it.
    Remove 2 Screws-A.
    Remove the front cabinet
    See Figure-1-3 and 2.
    1.
    2.
    3.
    LENS COVER
    FRONT CABINET LENS COVERFRONT CABINET FRONT CABINET
    See Figure-1-1 and 2.
    -5- 
    						
    							4MOUNT THE LENS (See Figure-5)
    Remove protective caps (front and back) on the
    lens.
    Mount the lens on lens mounting bracket with
    Upper 2 screws.
    Use the driver (4 mm, Yellow) included with the
    lens to fasten the screws.
    Remove the lower 2 screws on the Lens. (Lower 2
    screws are not used.)
    Slide the lens lock latches to LOCK position and
    lock the lens. (See Figure-4)1.
    2.
    3.
    Fig-3
    SCREW B 
    LENS LOCK
    LATCHES
    CONNECTOR3REMOVE THE LENS (See Figure-3 and 4)
    Remove the lens motor connector from terminal. 
    Loosen the screws-B (2 screws) which fastens
    the lens. {Use the driver (4 mm, Yellow)  included
    with the lens to loosen the screws.}
    Slide the lens lock latches to UNLOCK position
    and remove the lens.1.
    2.
    Be careful not to drop the lens when removing the
    screws. After using, save the driver for latter use. 
    3.
    TERMINAL
    LENS LOCK LATCHES
    LOCK
    POSITION
    UNLOCK
    POSITION
    Fig-4
    -6-
    DRIVER
    IN THE LENSLENS MOUNTING
    BRACKET
    Fig-5LOWER SCREWS
    CONFIRM THE FOCUS
    Project picture on screen and confirm the focus. If
    proper focus is not observed at screen, adjust focus
    following Focus Adjustment on next page.  
    						
    							FOCUS ADJUSTMENT
    Set up the projector and project image on the screen.
    1. Loosen the Focus Lock Screw on the lens.
    2. Rotate the lens to obtain proper focus on center
    area of the screen. 
    3. Tighten the Focus Lock Screw.
    When proper focus is not observed at outer area of
    the screen, proceed to following adjustments.
    4. Loosen the Focus Lock Ring of the lens. (Turn the
    Lock Ring to counter-clockwise.)
    5. Rotate the lens to obtain proper focus on outer
    area of the screen.
    6. Lock the Focus Lock Ring securely.  (Turn the Lock
    Ring to clockwise.)
    If proper focus is not observed entire screen, repeat
    above adjustment 1~ 6.
    Focus Lock Screw
    Focus Lock Ring
    ÞLens cover is not used.
    -7-
    5MOUNT THE LIGHT-BLOCK SHEET AND
    LIGHT-BLOCK SHEET BASE (See Figure-6)
    6MOUNT THE FRONT CABINET AND LENS
    COVER (See Figure-7)
    Mount the light-block sheet on the lens. (In the same
    position as the removed sheet has been placed). Use
    the sheet included with the lens.
    Make sure the mark (TOP and BACK) on Light-Block
    Sheet and set them properly.
    Mount the light-block sheet base included with the
    lens. 1.
    2.
    Mount the front cabinet with 2 screws.1.
    Fig-7
    Type PC1
    (Part No. 610 310 7967) LIGHT-BLOCK
    SHEET BASE LIGHT-BLOCK
    SHEET
    Fig-6
    FRONT
    CABINET 
    						
    							- 8 -
    Turn the lens cover to counter-clockwise and pull it
    toward front and remove the Lens Cover.
    Remove 2 Screws-A.
    Remove the front cabinet
    REMOVE THE LENS COVER AND
    FRONT CABINET1
    1.
    2.
    2REMOVE THE LIGHT-BLOCK SHEET BASE
    AND LIGHT-BLOCK SHEET
    Perform the stepstofor lens replacement.16
    First set the lens at the fully lower position with lens
    shift adjustment. 
    3.
    Slide the light-block sheet base upward and
    remove it.
    Remove the light-block sheet from lens.1.
    2.
    LIGHT-BLOCK
    SHEET BASE
    FRONT
    CABINET LENS COVERLIGHT-BLOCK
    SHEETSCREW A 
    LENS COVERFRONT CABINET
    3REMOVE THE LENS
    Grasp the Lens Lock Lever and turn it fully
    upward. Remove the Lens into the projector.
    Disconnect the lens motor lead connector to the
    socket on the lens attachment.
    Remove 4 Screws and remove lens attachment.1.
    2.
    3.
    LENS
    ATTACHMENT
    SOCKET
    CONNECTOR
    LENS MOTOR
    LEAD
    LENS LOCK
    LEVER
    SCREW
    Pull the Lens
    Lock Lever
    upward
    LENS REPLACEMENT PROCEDURE (FOR C TYPE) 
    						
    							- 9 -
    LENS
    ATTACHMENT
    Part No. (610 275 6029)
    4MOUNT THE LENS
    Remove protective caps (front and back) on the optional lens.
    Mount the lens on the lens attachment with 4 Screws.
    Connect the lens motor lead connector to the socket on the lens attachment.
    Grasp the Lens Lock Lever and turn it fully upward. Install the Lens into the projector. Turn
    the Lens Lock Lever fully downward until lever is Locked (clicked position) properly.
    After installing the lens, make sure the Lens is not loose and properly installed.1.
    2.
    3.
    4.
    Push the Lens
    Lock Lever fully
    downward until it is
    locked (clicked).
    DRIVER 
    IN THE LENS
    LENS LOCK LEVER
    LENS LOCK LEVER
    When the lens is attached to the projector and
    images are being projected onto the screen, the
    peripheral focus may be out of focus in some
    localized areas. If this happens, insert the spacer
    in between the lens attachment and the lens to
    correct the focus.
    Correcting the focus
    Spacer 1
    Color; Clear
    Thickness; 0.1 mm
    40-inch projection Screen
    Inserting the spacers corrects the distance for best
    diagonal focus at the screen.
    The corrected distance is determined by the
    thickness of the spacers that are used. As a guide,
    the distance is adjusted by approximately 30 mm
    for each 0.1-mm thickness of the spacers.
    There are three types of spacers provided, and
    there are four of each spacer type. Use these
    spacers to correct the distance as required.
    CD
    AB
    Distance
    Spacer 2
    Color; Black
    Thickness; 0.2 mm
    Spacer 1
    Color; Cream
    Thickness; 0.3 mmCorrection distance
    30 mm/for 40-inch
    projection
    Correction distance
    55 mm/for 40-inch
    projection    
    Correction distance
    80 mm/for 40-inch
    projection     
    SPACERAB
    C
    D
    A~D
    Insertion position
    of the focus
    correction spacers.
    Refer to following.
    Insert spacers in
    the location A~D
    (above figure)
    corresponding to
    the screen location
    A~D.  Screen 
    						
    							- 10 -
    FOCUS ADJUSTMENT
    Set up the projector and project image on the screen.
    1. Loosen the Focus Lock Screw on the lens.
    2. Rotate the lens to obtain proper focus on center
    area of the screen. 
    3. Tighten the Focus Lock Screw.
    When proper focus is not observed at outer area of
    the screen, proceed to following adjustments.
    4. Loosen the Focus Lock Ring of the lens. (Turn the
    Lock Ring to counter-clockwise.)
    5. Rotate the lens to obtain proper focus on outer
    area of the screen.
    6. Lock the Focus Lock Ring securely.  (Turn the Lock
    Ring to clockwise.)
    If proper focus is not observed entire screen, repeat
    above adjustment 1~ 6.
    Focus Lock Screw
    Focus Lock Ring
    ÞLens cover is not used.
    5MOUNT THE LIGHT-BLOCK SHEET AND
    LIGHT-BLOCK SHEET BASE
    6MOUNT THE FRONT CABINET AND LENS
    COVER
    Mount the light-block sheet on the lens. (In the same
    position as the removed sheet has been placed). Use
    the sheet included with the lens.
    Make sure the mark (TOP and BACK) on Light-Block
    Sheet and set them properly.
    Mount the light-block sheet base included with the
    lens. 1.
    2.
    Mount the front cabinet with 2 screws.1.
    Type PC1
    (Part No. 610 310 7967) LIGHT-BLOCK
    SHEET BASE LIGHT-BLOCK
    SHEET
    FRONT
    CABINET 
    						
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