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Sharp Ar122e N Service Manual

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    							CONTENTS
    Parts marked with “ ” are important for maintaining the safety of the machine. Be sure to replace these parts
    with the replacement parts specified to maintain the safety and performance of the machine.
    SHARP CORPORATION
    This document has been published to be used
    for after sales service only.
    The contents are subject to change without notice.
    SERVICE MANUAL
    CODE : 00ZAR157ENA1E
    DIGITAL LASER COPIER/
    PRINTER
    AR-122E N
    AR-123E
    AR-152E N
    AR-153E N
    MODELAR-157E N
    (AR-157E N)
    The AR-122E N/AR-123E/AR-152E N/AR-153E N/AR-157E N Service Manual describes
    only changed from AR-122E/AR-152E/AR-153E/AR-157E Service Manual.
    For the common contents, please refer to the AR-122E/AR-152E/AR-153E/AR-157E
    Service Manual (Code: 00ZAR157E/A1E)
    [ 1 ]  GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
     Parts Guide
    MODEL Reference MODEL
    1 AR-122E N AR-122E
    2 AR-123E AR-153E
    3 AR-152E N AR-152E
    4 AR-153E N AR-153E
    5 AR-157E N AR-157E 
    						
    							AR-122E N/AR-123E/AR-153E N/AR-157E N GENERAL 1 - 2
    [1] GENERAL
    1. Major functions
    Configurations
    Descriptions of items
    CPM:  Copy speed (Copies Per Minute)
    SB/MB:  SB = Manual feed single bypass, MB = Manual feed multi bypass
    2 tray:  Second cassette unit.
    SPF: Original feed unit
    R-SPF:  Duplex original feed unit
    Color scanner: Color scanner function
    GDI printer:  GDI printer function with USB.
    PCL printer:  PCL printer function with USB.
    SOPM:  Scan Once Print Many function (Many copies are made by one scan.)
    Duplex:  Auto duplex copy function
    Memory: Standard page memory
    FAX: FAX function.
    Descriptions of table
    : Standard provision
    :  No function or no option available
    Opt: Option
    ∗1: AL-12PK/M
    ∗2: AR-PG2Item
    CPM SB/MB 2 Tray SPF R-SPFColor 
    ScannerGDI 
    printerPCL 
    printerSOPM Duplex Memory FAX
    Model
    AR-122E N 12CPM SB Opt 
    ∗1Opt ∗18M
    AR-123E 12CPM SB Opt Opt Opt 
    ∗1Opt ∗18M
    AR-152E N 15CPM SB Opt 
    ∗1Opt ∗18M
    AR-153E N 15CPM MB Opt Opt Opt 
    ∗2Opt ∗28M
    AR-157E N 15CPM MB Opt 
    ∗2Opt ∗2 16M
    AR-122E N/123E/152E N/153E NAR-157E N
    AR-SP5
    AR-D16
    (Options)
    AR-PG2 AL-12PK/M 
    						
    							AR-122E N/AR-123E/AR-153E N/AR-157E N GENERAL 1 - 3
    2. Maintenance display system
    *1: Installation of a new toner cartridge allows to display the remaining quantity.
    The remaining toner indication is based on the number of revolutions of the toner motor.
    3. Remaining toner indication
    • The remaining toner indication is based on the number of revolutions of the toner motor.
     The toner END indication appears when the END is detected by the toner sensor, or when the number of revolutions of the toner motor reaches a
    given number (equivalent  to 8K), whichever comes first. TonerLife 8K
    Remaining quantity 
    check *1a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine will enter the user
    program mode.
    b. Press and hold the % key for more than 5 sec, and the remaining quantity will be displayed on the copy
    quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%,
    10%, LO)
    c. Press the density adjustment LIGHT key to cancel.
    Remaining quantity NEAR EMPTYAbout 10% EMPTY
    LED ON Flash
    Machine Operation allowed Stop
    DeveloperLife 25K
    LED ON at 25K of the developer count.
    MachineSelection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup.
    (If Stop is selected, the LED will flash and stop at 25K.)
    * Default: Not Stop
    * Clear: SIM 24-06
    MaintenanceLEDSelection is available among 25K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1.
    * Default: 25K
    * Clear: SIM 20-1
    Machine Not stop.
    TONER FULL
    Remaining toner indicationDisplay for users
    Indicator 100%
    75%
    50%
    25%Lo
    LOW LEVEL
    100-90% 89-75% 74-50% 49-25% 24-10% 10% 10 sheets
    NEAR END END 
    						
    							AR-122E N/AR-123E/AR-153E N/AR-157E N GENERAL 1 - 4
    4. Additional simulation and trouble code
    Simulation
    Trouble codes Main 
    codeSub 
    codeContent
    26 55 CRUM Destination Indication
    When the simulation is executed, the CRUM destination currently set (saved) in the CRUM chip is displayed.
    Main code Sub code Trouble content
    F2 04 Toner cartridge error
    U2 40 Main IC chip read error
    Code number Setup
    00 No set
    01 BTA-A
    02 BTA-B
    03 BTA-C
    99 Conversion 
    						
    							q     PARTS GUIDE
    CONTENTS
    Because parts marked with ! is indispensable for the machine safety maintenance and poeration, it must
    Be replaced with the parts specific to the product specification.
    SHARP CORPORATION
    This document has been published to be used for
    after sales service only.
    The contents are subject to change without notice.
    CODE:00ZAR157EN/P1
    DIGITAL LASER COPIER /
    PRINTER 
      
     AR-122E N AR-123E
     AR-152E N
     AR-153E N
     MODEL AR-157E N                                                                          
    1Exteriors
    3RSPF exteriors (AR-157E N)
    4RSPF transport unit (AR-157E N)
    6Operation panel
    7Side door unit
    8Optical frame
    FDelivery paper guide unit
    GMiddle frame
    HBase plate unit 1
    IBase plate unit 2
    JFusing unit
    KDrive unit
    NSingle manual paper feeding unit 
                        (AR-122E N/123E/152E N)
    R250 sheets tray
    SHarness
    VPacking material & accessories
    XMCU PWB
     
    Index
    The AR-122E N/AR-123E/AR-152E N/AR-153E N/AR-157E N Parts Guide describe\
    s only changed from 
    AR-122E/AR-152E/AR-153E/AR-157E Parts Guide.
    For the common parts, please refer to the AR-122E/AR-152E/AR-153E/AR-157\
    E Parts Guide 
    (Code: 00ZAR157E//P1)
    [Note]
    MODEL Reference MODEL
    AR-122E N
    AR-123E
    AR-152E N
    AR-153E N
    AR- 157E N
    1
    2
    3
    4
    5 AR-122E
    AR-153E
    AR-152E
    AR-153E
    AR- 157E
    (AR-157E N) 
    						
    							– 1 –
    DEFINITION
    The definition of each Rank is as follows and also noted in the list
    A : Parts necessary to be stocked as High usage parts.
    B : Parts necessary to be stocked as Standard usage parts.
    C : Low usage parts.
    D : Parts necessary for refurbish.
    E : Unit parts recommended to be stocked for efficient after sales service.
    Please note that the lead time for the said parts may be longer than normal parts.
    S : Consumable parts.
    Please note that the following parts used in Copier under the same description are classified into A or B Rank depending upon
    the place used.
    Example : Gear made of Metal, Sprocket, Bearing, Belt made of Rubber, Spring clutch mechanism.
    A Rank : The parts which may be with the revolution or loading.
    B Rank : Parts similar to A Rank parts, but are not included in Rank A.
    Because parts marked with ! is indispensable for the machine safety maintenance and operation, it must be replaced with
    the parts specific to the product specification.
    FOther than this Parts Guide, please refer to documents Service Manual (including Circuit Diagram) of this model.
    FPlease use the 13 digit code described in the right hand corner of front cover of the document, when you place an order.
    FFor U.S. only-Use order codes provided in advertising literature. Do not order from parts department.
    1Exteriors
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    1CCAB-0003QS23AS D Front cover (AR-122E N/123E/152E N)
    CCAB-0003QS26AS D Front cover (AR-153E N/157E N)
    12GCOV-0045QSZZAG D Rear cover SPF (AR-157E N)
    GCOV-0045QSZ1AG D Rear cover OC (AR-122E N/123E/152E N/153E N)
    16PCOVP0035QSJZAL D Rear exterior cover JAG (AR-122E N/152E N)
    PCOVP0040QSJZAL D Rear exterior cover SPF (AR-123E/153E N/157E N)
    17GCAB-0062QSZ1AL D Right exterior OC (AR-122E N/152E N)
    GCAB-0062QSZZAL D Right exterior (AR-123E/153E N/157E N)
    18GCAB-0021QSJ1AY D Rear exterior (AR-122E N/152E N)
    GCAB-0026QSJ2AZ D Rear exterior SPF (AR-123E/153E N/157E N)
    22PTPE-0044QSZZAC C Slit glass tape (AR-123E/153E N/157E N)
    23PGLSP0008QSZZAH B SPF glass (AR-123E/153E N/157E N)
    24PSHEZ0181QSJZAC C Rear cabinet maylar (AR-123E/153E N/157E N)
    25PTPE-0010QSZZAC C Slit glass tape (AR-123E/153E N/157E N)
    26TLABZ0058QSZZAD D Class 1 label (Except U.S.A,Soudi arabia)
    27PMLT-0069QSZZAA C Ground malt(AR-123E)
    28PSHEZ0404QSZZAF C Right cabinet ground sheet (AR-123E)
    29PTPE-0047QSZZAC C Ground tape F (AR-123E)
    30PTPE-0048QSZZAA C Ground tape R (AR-123E)
    31PTPE-0049QSZZAC C Right cabinet ground tape (AR-123E) 
    						
    							– 2 –
    1Exteriors
    3RSPF exteriors (AR-157E N)
    3RSPF exteriors (AR-157E N)
    4RSPF transport unit (AR-157E)
    4RSPF transport unit (AR-157E)
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    56PCUSS0025QSZ1AQ D OC mat
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    11DHAI-0304QSZZAP C R-SPF interface harness
    PRP01131
    1
    12
    18
    16
    26
    AR-122E N
    AR-152E N
    AR-122E
    AR-152E
    17
    251722
    23
    3027
    18
    16
    2426
    AR-123E
    AR-153E N
    AR-157E N
    29
    31
    28
    27
    AR-123E
    AR-153E N
    AR-157E N
    56
    PRP01132
    11
    PRP01133 
    						
    							– 3 –
    6Operation panel
    6Operation panel
    7Side door unit
    7Side door unit
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    1CPNLH0023QS26AT N D Panel (AR-122E N Other Countries)
    CPNLH0023QS27AT N D Panel (AR-122E N Philippines)
    CPNLH0023QS28AT N D Panel(AR-152E N)
    CPNLH0023QS29AT N D Panel(AR-153E N)
    CPNLH0023QS30AT N D Panel(AR-157E N)
    CPNLH0023QS33AT N D Panel(AR-123E STCL)
    CPNLH0023QS43AT N D Panel (AR-123E Philippines)
    8CPWBF0113QSE8BB E Operation PWB (AR-122E N/152E N)
    CPWBF0113QSE9BB E Operation PWB (AR-123E/153E N)
    CPWBF0113QSF0BB E Operation PWB (AR-157E N)
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    5LPLTM0043QSZZAD C Earth plate (AR-122E N/123E/152E N/153E N)
    LPLTM0132QSZZAH C Earth plate(AR-157E N)
    21XEPSD30P08X00AA C Screw(3×8)(AR-157E N)
    22NGERH0048QSZZAE C DUP drive gear (AR-157E N)
    23NGERH0051QSZZAE C DUP drive gear A (AR-157E N)
    24NROLP0025QSZZAM C DUP drive roller (AR-157E N)
    25MSPRC0050QSZZAB C DUP pressupe spring (AR-157E N)
    26NROLP1122FCZZAF C PS upper roller (AR-157E N)
    1
    8
    PRP01134
    PRP01135
    55
    21
    2223
    23
    24
    25 25
    26 26
    Except
    AR-157E N 
    						
    							– 4 –
    8Optical frame
    8Optical frame
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    6DUNT-0276QSZZBT E Carriage unit (Other Countries)
    DUNT-0276QS11BT E Carriage unit (Europe,AR-123E)
    17PBRSR0002QSZ1AH B Discharger brush (Other Countries)
    PBRSR0002QSZ2AG B Discharger brush (U.S.A,Soudi arabia,AR-123E)
    29PGIDM0059QSJZAG C OC hinge guide L (AR-123E/153E N)
    PGIDM0019QSJZAH C SPF hinge guide L (AR-157E N)
    30PGIDM0060QSJZAF C OC hinge guide R (AR-123E/153E N)
    PGIDM0020QSJZAH C SPF hinge guide R (AR-157E N)
    33LPLTP0131QSZZAD C Book sensor attachment plate (AR-157E N)
    34MLEVP0047QSE1AD C Book sensor ACT (AR-157E N)
    35MSPRC0153QSZZAB C Book sensor spring (AR-157E N)
    36VHPGP1A71A1-1AG B Photo transistor(GP1A71A1) (AR-157E N)
    37DHAI-0303QSZZAD C Harness(AR-157E N)
    39PSHEZ0389QSZZAH C Scanner sheet (Other Countries)
    PSHEZ0389QSZ1AK C Scanner sheet (Europe,AR-123E)
    40DHAI-0268QSZZAZ C CCD-MCU harness (Other Countries)
    DHAI-0268QSZ1AH C CCD-MCU harness (Europe,AR-123E)
    44PSHEZ0403QSZZAG C Noise sheet (Europe,AR-123E)
    45PSHEZ0401QSZZAG C Scanner core sheet (Europe,AR-123E)
    46PTPE-0046QSZZAB C Core double-sided tape (Europe,AR-123E)
    47PMLT-0068QSZZAC C Core holder malt (Europe,AR-123E)
    48PSHEZ0400QSZZAG C PWB core miler (Europe,AR-123E)
    17
    6
    29
    30
    40
    33
    34
    35
    3639
    37
    PRP0113644
    48
    45
    47
    46 
    						
    							– 5 –
    FDelivery paper guide unit
    FDelivery paper guide unit
    GMiddle frame
    GMiddle frame
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    13PTUBP0005QSZZAC C Tube(AR-157E N)
    15RCORF0018QSZZAR C FFC core (Europe,AR-123E)
    16PSHEZ0402QSZZAG C Panel core sheet (Europe,AR-123E)
    NO. PARTS CODEPRICE
    RANKNEW
    MARKPART
    RANKDESCRIPTION
    5NBLT-0005QSZZAH B Delivery roller drive belt (AR-122E N/123E/152E N/153E N)
    31LPLTM0133QSZ1AE C DUP motor sink (AR-157E N)
    32PSPAZ0017QSZZAK C DUP spacer (AR-157E N)
    33XEBSD30P10000AA C Screw(3×10) (AR-157E N)
    34XHBSE30P06000AA C Screw(3×6)(AR-157E N)
    35RMOTP0012QSZZAW B DUP transport motor (AR-157E N)
    36PSHEZ0156QSZZAE C Harness protection sheet (AR-157E N)
    37NBLTT0004QSZZAH B Belt(AR-157E N)
    38PSHEZ0155QSZZAD C Sheet(AR-157E N)
    40DHAI-0307QSZZAT N C DVS harness CRUM2
    41LPLTM0149QSZZAD C Plate fixing connector
    42LX-BZ0020QSZZAB C Screw
    43LHLDW1334FCZZAA C Holder
    44XEBSD30P08000AA C Screw(3×10)
    PRP01137
    16
    15
    13
    6
    40
    4142
    42
    43
    44
    PRP01138
    37
    34 32
    31353436 34
    33
    5
    AR-157E N
    38 
    						
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