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Sharp Lc 32le340m Maintenance Manual

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    							LC-32LE240M/340M(1stEdition)
    3 – 3 3. Removing of the Bottom Bracket, MAIN Unit, POWER Unit and Speaker-L/R
    1. Remove the 1 screw , 2 screws  and detach the Bottom Bracket   .
    2. Remove the 5 screws   and detach the MAIN Unit  , Side Cover   .
    3. Remove the 3 screws   and detach the POWER Unit   .
    4. Detach the Speaker-L/R   .
    9 Speaker-R 9Speaker-L6 MAIN Unit
    3
    2
    1Bottom
    Bracket4 Side Cover 8 7
    POWER Unit
    [SP]
    5 
    						
    							LC-32LE240M/340M(1stEdition)
    3 – 4 4. Removing of the Chassis Ass’y and  LCD Panel Unit
    1. Remove the 5 screws   and detach the Chassis Ass’y  .
    2. Detach the LCD Panel Unit  .
    2 Chassis Ass'y
    3 LCD Panel Unit
    CAB-A Ass'y1 
    						
    							LC-32LE240M/340M(1stEdition)
    3 – 5 5. Removing LCD Panel Unit
    1. Detach the LED PWB-A  , LED PWB-B   and Heat Spreader  .
    2. Detach the Reflection  , LGP  , Lens sheet V  , Lens sheet H    and Diffusion Sheet  .
    3. Remove the 4 screws   , 4 screws   and detach the bezel Ass’y (Top) (Bottom) (Left) (Right)  ,   ,   ,   .
    4. Detach the bottom Sheet  , Left Sheet   and Right Sheet  .
    5. Detach the LCD Panel Unit   from CAB-A  .
    16
    17
    159 14
    129 11
    9 109
    13
    1918
    753 4
    6
    8 Diffusion SheetLens Sheet VReflection
    Heat Spreader1 LED PWB-A 2 LED PWB-B CAB-A Ass'yLCD Panel UnitLeft Sheet
    Right SheetBezel Ass'y (Right) Bezel Ass'y (Top)
    Bezel Ass'y (Bottom) Bezel Ass'y (Left)
    Bottom Sheet
    Lens Sheet HLGP 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 1
    LC32LE240M4FSWJDF.BOVBMCHAPTER 4. ADJUSTMENT
    [1] ADJUSTMENT PROCEDURE
    1. Entering and cancel the adjustment process mode
    1) While holding down the TV/VIDEO and Volume DOWN keys at the same time, plug in the AC cord to turn on the power. (“K” standing for inspec-
    tion process mode is displayed on the upper left position of the screen.) 
    2) Press the Channel DOWN and Volume DOWN keys at the same time. (The adjustment process mode screen appears.)
    3) To cancel it, turn off the power using the Power switch or remote control.
     
    2. Remote controller key operation and description of display in adjustment process mode.
    1. key operation
    * Input mode is switched automatically when relevant adjustment is started so far as the necessary input signal is available.
     
    3. Software upgrading.
    1) Plug off the LCD TV.
    2) Insert the USB device to the USB terminal at the LCD TV.
    (Make sure that the latest software is installed in the USB device).
    3) Hold the LCD TV power key and plug on the LCD TV.
    4) LCD TV is on and detecting the USB device.
    5) A few seconds later, the software upgrading will start automatically. Remote controller key Main unit key Function
    CH (  / )
    CH (  / )Changing channel (UP/DOWN)
    VOL (+ / –)  VOL (+ / –) Changing volume (UP/DOWN)
    Cursor ( / )—————— Turning a page (PREVIOUS/NEXT)
    Cursor ( / )—————— Changing a selected line setting (+10/-10)
    TV/VIDEO button on remote 
    controllerTV/VIDEO button Input source switching (toggle switching)
    ( T V- D AV- 1 / S AV- 1  → AV- 2  → COMPONENT → HDMI → PC)
    ENTER ——————                                          ——————
    USB device found
    Do not power off
    Chip Programming 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 2
    6) Let the process running & entering verification.
    7) Software is successfully installed when the following appears at the end of the process.
    8) Plug off the LCD TV and plug ON again as usual.
    9) LCD TV is running with the latest software.
    4. EDID DATA INPUT
    4.1. HDMI EDID
    4.2. ANALOG PC EDID
    NOTE: *1  HDMI EDID file name : edid_32LE340_HDMI1_111019.bin
    NOTE: *2  PC EDID file name : 32LE340 PC EDID111019.bin
    Main Software Package
    Main Software File name : XXX is Software version
                                          If any changes of software, will be informed by MARUHEN.Adjustment item Adjustment conditions Adjustment procedure
    1 EDID Input 
    (HDMI)Inspection mode
    Confirrm the file name/ver-
    sion.1) EDID data is input to IC1501 (HDMI INPUT1). *1
    2) EDID data is input before HDMI operation checking.(Without EDID data, HDMI will 
    not function correctry)
    Adjustment item Adjustment conditions Adjustment procedure
    1 EDID Input 
    (ANALOG PC)Inspection mode
    Confirrm the file name/ver-
    sion.1) EDID data is input to IC508 (PC INPUT) at checker line. *2
    2) EDID data is input before Analog PC operation checking.
    Model Software Package
    32LE340M ORCD_MM_Asia_Pack03_vXXX.bin
    32LE240M ORCD_MM_Asia_Pack04_vXXX.bin
    Verifying
    Verified
    Please re-boot the system
    Update Finished 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 3 5. Signal adjustment
    5.1. Picture Adjustment
    Confirmation of signal from generator (setting to spec level)
     
    5.1.1 ADJUSTMENT MODE
    *On double screen models, the tuner, composite signal and component signal sdjustment are made for their single screen mode and double screen
    mode as well.
     
    5.1.2 Component 15K 50Hz signal adjustment (COMP-SD)
    5.1.3 Component 33K 60Hz signal adjustment (COMP-HD)
     • PAL Composite signal : 0.7Vp-p ± 0.02Vp-p (Pedestal to white level)
    • 15K Component signal (50Hz) : Y level:
    Pb, Pr level:0.7Vp-p ± 0.02Vp-p (Pedestal to white level)
    0.7Vp-p ± 0.02Vp-p
    • 33K Component signal : Y level:
    Pb, Pr level:0.7Vp-p ± 0.02Vp-p (Pedestal to white level)
    0.7Vp-p ± 0.02Vp-Com
    Adjustment item Adjustment conditions Adjustment procedure
    1 Adjustment mode 1) Press the test key at the test remote control.
    Adjustment item Adjustment conditions Adjustment procedure
    1 Adjustment [Signal]
    COMP 15K 50Hz (576i) 
    100% Full-field Colour Bar
     
    [Terminal]
    INPUT 3 COMPONENTFeed the COMPONENT 15K 50Hz (576i) 100% Full-field Colour Bar signal (100% colour 
    saturation) to INPUT 3 COMPONENT terminal.
    2 Auto adjustment 
    performanceProcess Mode page 4
    (COMP SD)1) At the related page, move cursor to [COMP SD ADJ], press ENTER.
    2) [OK] appears when finished.
    Adjustment item Adjustment conditions Adjustment procedure
    1 Adjustment [Signal]
    COMP 33K 60Hz (1080i) 
    100% Full-field Colour Bar
     
    [Terminal]
    INPUT 3 COMPONENTFeed the COMPONENT 33K 60Hz (1080i) 100% Full-field Colour Bar signal (100% 
    colour saturation) to INPUT 3 COMPONENT terminal.
    2 Auto adjustment 
    performanceProcess Mode page 5
    (COMP HD)1) At the related page, move cursor to [COMP HD ADJ], press ENTER.
    2) [OK] appears when finished.
    100% whiteBlack
    100% whiteBlack 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 4
    5.1.4 PC (ANALOG RGB) signal adjustment (PC-RGB)
    Adjustment item Adjustment conditions Adjustment procedure
    1 Adjustment [Signal]
    XGA 60Hz 
    100% Checkered Pattern
     
    [Terminal]
    PC INPUT 4Feed the XGA 60Hz 100% Checkered pattern signal (100% colour saturation) to PC 
    INPUT 4.
    *Please make sure SYNC is OFF.
    2 Auto adjustment 
    performanceProcess Mode page 6
    (PC-RGB)1) At the related page, move cursor to [RGB ADJ], press ENTER.
    2) [OK] appears when finished. 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 5
    5.2. White balance adjustment
    Adjustment item Adjustment conditions Adjustment procedure
    1 Adjustment Brightness : MAX
    AV Mode:  DYNAMIC
    Active Backlight : OFF
    Set the luminance meter on 
    the center of the screenFor the details of white balance adjustment procedure, please refer to white balance 
    adjustment spec for Kameyama model.
     
    1) Confirm the set condition.
    2) Connect the white balance jig.
    3) Through RS-232C command, adjustment mode screen is displayed.
    2 Auto Adjustment 
    performance[command]
    Adjustment Mode
    KRSW0001
    KKT10037
    FACT0001
    Setting
    KYOF0001
    OSDS0001
    SBSL16_ _
    Multi point adj. Mode
    MSET0000
    WBI20255
    Point 2
    WBI20229
    MG2G****
    MG2B****
    MG2R****
    Point 1
    WBI10038
    MG1G****
    MG1B****
    MG1R****
    Write
    MSET0003
    Set Max.Level
    MGMG****
    MGMB****
    MGMR****[Adjustment Procedure]
    1) Using the remote control, set the LCD TV to adjustment mode.
    2) Measure Max brightness (Lmax).
    3) Calculate min. brightness (Lmin)=Lmax/1000.
    4) Measure Point 2 brightness (Lhigh).
    5) Set the reference value R,G,B of Point 2 (R2)=3664 x (229/P2) 
    where P2=255 x [(Lhigh-Lmin)/(Lmax-Lmin)]1/2.2
    6) Set the specified gradation for point 2, fix the most faint colour to get reference 
    value, adjust others 2 colour to minus adjustment for reference value of point 2.
    7) Measure Point 1 brightness (Llow).
    8) Set the reference value R,G,B of Point 1 (Ref.1)=608 x (38/P1) 
    where P1=255 x [(Llow-Lmin)/(Lmax-Lmin)]1/2.2
    9) Set the specified gradation for point 1. Set G of point 1 to the default value [(Ref.1 x 
    G value of point 2/Ref.2), with fractions rounded] and adjust RB to the reference 
    value of point 1.
    10)Set the G of point Max. to the default value (4080 x G value of point 2/Ref.2). Set    
    the R,B Max. value [Gmax-G value of point 2 + (R,B value of pint 2)]. 
    11)Adjusted value is writing at [command] MSET0003.
    12)Shut down the AC power.
         *Initial value at RGB 2 point : 3664
         *Initial value at RGB 1 point : 608
    [Adjustment Value]
    ✩Teaching set send by engineering dept is set as reference.
    [Reference value for adjustment reference]
    Equipment: Luminance meter [Minolta CA-210]
    Ref.  : For inspection, set the LCD TV as below.
            AV MODE: [DYNAMIC] (Reset)
            Aging Time: Minimum 30 minutes
    LevelSpec
    DataAdjustment
    Spec.Inspection
    Spec.
    Point 2
    ref.
    values
    Point 1
    ref.
    values229
    38x=0.281
    y=0.288
    x=0.272
    y=0.277r0.0010
    r0.0045r0.0020
    r0.0090 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 6 6. Factory setting
    AC power is plug off after shipment setting is done.
    CAUTION: Do not plug on again after shipment setting is done. If do, please re-do the shipment setting. Do not off with remote control.
    **Please do inspection for LC-32LE240M/340M (for Philippines) using NTSC signal. Adjustment item Adjustment condition Adjustment procedure
    Factory setting AC power off to exit the fac-
    tory setting.1) Setting is done with test remote control.
    2) Press the “Factory Setting” key on the remote control continuously.
    3) When Green background appears on screen and “K” mark disappears, setting is com-
    pleted.
    The followings are initialized to factory setting
    1) User setting
    2) Channel data (e. g. broadcast frequencies)
    3) Manufacturer’s option settings
    4) Password data
    5) Setting values are set based on model destination
    Model Name Factory Setting Key 
    NameRemote Control 
    CodeS-System
    SettingOSD Language
    Setting
    LC-32LE240M/340M 
    (For Asia, Indonesia,, Vietnam, Thailand, Middle 
    East)M-Setting 100000001010110 B/G ENGLISH
    LC-32LE240M/340M (For Philippines) P-Setting 100000001011110 M ENGLISH 
    						
    							LC-32LE240M/340M(1stEdition)
    4 – 7
    [2] USB Clone (Smart Loader)
    1. Description
    The Smart Loader is a function implemented in the service software to easily replicate the user settings of one TV into another.
    These settings include (but not restricted to): picture and audio, turning set-up, language and country selection, PIN, child locked programs etc.
    Factory adjustments are not copied as they are different for every TV.
    The Smart Loader makes possible the user data to be stored in a memory device connected to the USB terminal of the TV that is used as reference
    and later load those data into other TVs by using their respective USB terminal.
    2. How it works
    1. Enter USB clone menu (Smart Loader)
    i) Press panel key [TV/VIDEO] and [VOL+] and AC on, it will go to password entry OSD
    ii) Enter digit “369” then it will go to Smart Loader Menu
    2. Smart Loader function
    i) SMLD Store
    • To copy all related data from TV  -> USB and put under a fixed filename “SHP_SMLD.bin” (8kB).
    ii) SMLD Restore
    • To restore the related data from USB -> TV.
    iii) SMLD Store and Restore execution
    • To execute SMLD Store or SMLD Restore, highlight at selected item and press Enter.
    • When copying is in process, “WAIT” is displayed.
    • After cloning process is done, “OK” is displayed.
    If cloning process is not finished due to error (e.g. no pendrive detected), “NG” is displayed.
    3. Exit USB Clone menu (Smart Loader)
    i) To exit Smart Loader menu, plug off AC Cord.
    ---
    Smart Loader
    SMLD Store [ ]
    SMLD Restore [ ]
    SMLD Store SMLD Restore
    2nd AQUOS TV USB 1st AQUOS TV 
    						
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