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Sharp R Cd2200m Service Manual

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    							RCD2200M
    10 – 2
    10.Remove the eight (8) screws holding the rear cover and exhaust
    cover to the bottom plate, power supply cord angle, intake duct and
    exhaust duct.
    11. Remove the rear cover with the fan motor and exhaust cover from
    the oven cavity.12.Now, the rear cover with the fan motor and exhaust cover is free.
    NOTE: Do not forget to re-connect the wire leads to the exhaust fan
    when the rear cover and outer case cabinet are reinstalled.
    [3] POWER TRANSFORMERS (1) AND/OR (2) REMOVAL
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open. 
    3. Discharge two high voltage capacitors.
    4. Disconnect the main wire harness from power transformers (1)
    and/or (2).5. Disconnect wire leads of power transformers (1) and/or (2) from
    magnetrons (1) and/or (2).
    6. Disconnect wire leads of power transformers (1) and/or (2)from
    high voltage capacitors (1) and/or (2).
    7. Remove two (2) screws holding each power transformer (1) and/or
    (2) to base plate.
    8. Remove the power transformers (1) and/or (2) from base plate.
    9. Now, power transformers (1) and/or (2) are free.
    [4] MAGNETRONS (1) AND/OR (2) REMOVAL
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge two high voltage capacitors.
    4. Disconnect the connector of the magnetron thermistor assembly
    from the connector of the harness.
    5. Remove the magnetron thermistor assembly from magnetrons.
    6. Disconnect wire leads from magnetrons (1) and/or (2).
    7. Remove the two (2) screws holding the bottom cover to the bottom
    plate assembly.
    8. Remove the bottom cover from the bottom plate assembly.9. Remove the four (4) screws holding each magnetron (1) and/or (2)
    to upper and/or lower waveguide. When removing the screws, hold
    the magnetron to prevent it from falling.
    10.Remove the magnetrons (1) and/or (2) from upper and/or lower
    waveguide with care so magnetron antenna is not hit by any metal
    object around antenna.
    11. Remove the two (2) screws holding the partition plate S to each
    magnetron (1) and/or (2).
    12.Remove the two (2) partition plate S from each magnetron (1) and/
    or (2).
    13.Now, the magnetrons (1) and/or (2) are free.
    CAUTION: WHEN REPLACING MAGNETRON, BE SURE THE R.F.
    GASKET IS IN PLACE AND MOUNTING SCREWS ARE
    TIGHTENED SECURELY.
    [5] MAGNETRON THERMISTOR ASSEMBLY REPLACEMENT
    1. REMOVAL
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge two high voltage capacitors.
    4. Disconnect the connector of the magnetron thermistor assembly
    from the capacitor of the harness.
    5. Remove the snap band of magnetron thermistor assembly from the
    hole of the partition cover by pulling out.
    6. Remove the magnetron thermistor assembly from the two (2) mag-
    netrons.
    7. Now, the magnetron thermistor assembly is free.
    2. REINSTALLATION
    1. Insert the magnetron thermistor assembly to the magnetron as
    shown in Figure C-1 and push it until the thermistor assembly
    stops.
    i) The tabs of the magnetron thermistor assembly should be
    inserted between the 2nd. fin and 3rd. fin.
    ii) The thermistor should be inserted between the 1st. fin and 2nd.
    fin.iii) And also the thermistor should be inserted center of the right
    and left walls of the magnetron.
    2. Re-install the rear cover and outer case cabinet to the oven by
    reversing the procedures of “OUTER CASE AND REAR COVER
    REMOVAL”.
    NOTE: Do not forget to re-connect the wire leads to the fan motor.
    Figure C-1. Magnetron thermistor installation
    [6] HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVERREMOVAL”.
    2. Open the oven door and block it open.
    Magnetron
    Magnetron
    thermistor
    assembly Center
    Right wall
    Left wall
    Thermistor1st. fin 2nd. fin 3rd. fin
    Ta bTa b 
    						
    							RCD2200M
    10 – 3
    3. Discharge two high voltage capacitors.
    4. Remove the two (2) screws holding the capacitor unit angle to the
    intake duct assembly or the exhaust duct assembly.
    5. Remove one (1) screw holding the capacitor band to capacitor unit
    angle. 
    6. Remove one (1) screw holding ground side terminals of high volt-
    age rectifier assembly to the capacitor band.
    7. Remove the capacitor band from the high voltage capacitor.
    8. Disconnect all wire leads from the high voltage capacitor.
    9. Now, the capacitor (1) or (2) and the high voltage rectifier assembly
    are free.CAUTION: 1) DISCHARGE THE TWO HIGH VOLTAGE CAPACITOR
    BEFORE TOUCHING ANY OVEN COMPONENTS OR
    WIRING.
    2) DO NOT REPLACE ONLY THE HIGH VOLTAGE REC-
    TIFIER. IF IT IS DEFECTIVE, REPLACE THE HIGH
    VOLTAGE RECTIFIER ASSEMBLY.
    3) WHEN REPLACING THE HIGH VOLTAGE RECTIFIER
    ASSEMBLY AND THE HIGH VOLTAGE CAPACITOR,
    THE GROUND SIDE TERMINAL OF THE HIGH VOLT-
    AGE RECTIFIER MUST BE SECURED FIRMLY WITH
    A GROUNDING SCREW.
    [7] POWER SUPPLY CORD REPLACEMENT
    1. REMOVAL
    1. Disconnect the power supply cord and then remove the outer case
    and the rear cover referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    4. Remove the one (1) screw holding the grounding wire of the power
    supply cord to the oven cavity.
    5. Disconnect the wire leads of the power supply cord from the noise
    filter.
    6. Remove the one (1) screw holding the power supply cord angle to
    the capacitor unit angle.
    7. Remove the power supply cord angle with the power supply cord
    from the capacitor unit angle.
    8. Nip the cord bushing with the bushing pliers and release it from the
    power supply cord angle.
    9. Remove the cord bushing with the power supply cord from the
    power supply cord angle.
    10.Remove the cord bushing from the power supply cord.
    11. Now, the power supply cord is free.
    2. INSTALLATION
    1. Install the cord bushing to the power supply cord so that the small
    line on the power supply cord surface comes to the end of the cord
    bushing as shown in the.Figure C-2.
    2. Install the cord bushing (with the power supply cord) into the hole of
    the power supply cord angle with the bushing pliers.
    3. Reinstall the power supply cord angle to the capacitor unit angle
    with the one (1) screw.4. Install the grounding wire of the power supply cord to the oven cav-
    ity with the one (1) screw.
    5. Connect the black wire lead of the power supply cord to the source
    side upper terminal of the noise filter.
    6. Connect the white wire lead of the power supply cord to the source
    side lower terminal of the noise filter.
    7. Reinstall the rear cover, the magnetron exhaust cover and the
    outer case cabinet and check that the oven is operating properly.
    Figure C-2(a) Cord bushing position
    Figure C-2(b) Wiring to the noise filter
    [8] HOW TO RELEASE THE POSITIVE LOCK CONNECTOR.
    1. Disconnect the power supply cord and then remove outer case
    and rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Push the lever of positive lock® connector, pull down the connec-
    tor from terminal. 
    5. Now, the connector is free.
    CAUTION: THE POSITIVE LOCKR TERMINAL CAN NOT BE
    REMOVED BYJUST PULLING ON IT. THE LOCK
    LEVER MUST BE RELEASED TO REMOVE THE CON-
    NECTOR FROM THE TERMINAL.
    Cord bushing Small line
    Power supply cord
    Grounding wire of
    power supply cord
    Black wire lead of
    power supply cord
    White wire lead of
    power supply cordNoise filter
    Terminal
    Push
    Pull down1
    Lever Positive lock
    Rconnector
    Figure C-3. How to release the positive lockRconnector
    2 
    						
    							RCD2200M
    10 – 4
    [9] EXHAUST FAN REMOVAL
    1. Disconnect the power supply cord and then remove the outer case
    and the rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.4. Make sure that the connector of the exhaust fan has been discon-
    nected from the wire harness.
    5. Remove the four (4) screws and the two (2) nuts holding the
    exhaust fan.
    6. Now, the exhaust fan is free.
    [10] FAN MOTORS REMOVAL
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge two high voltage capacitors.
    4. Disconnect the connector of the fan motor from the connector of
    the wire harness.5. Remove the three (3) screws holding the fan motor to the motor fix-
    ing angle and magnetron cool duct A.
    6. Release the wire leads of the fan motor from the wire holder.
    7. Remove the fan motor from the oven cavity.
    8. Now, the fan motor is free.
    [11] ANTENNA MOTORS (UPPER AND LOWER) REMOVAL
    1. UPPER
    1. Disconnect the power supply cord and then remove outer case and
    rear cover, referring to “OUTER CASE AND REAR COVER
    REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge two high voltage capacitors.
    4. Disconnect the wire leads from the antenna motor (upper).
    5. Remove the one (1) screw holding the antenna motor (upper) to the
    oven cavity.
    6. Turn and lift up the antenna motor (upper).7. Now, the antenna motor (upper) is free.2. LOWER
    1. Disconnect the power supply coed.
    2. Remove the two (2) screws holding the motor protect cover to the
    bottom plate assembly.
    3. Remove the motor protect cover from the bottom plate assembly.
    4. Disconnect the wire leads from the antenna motor (lower).
    5. Remove the one (1) screw holding the antenna motor (Lower) to
    the oven cavity.
    6. Now, the antenna motor (lower) is free.
    [12] POWER UNIT REMOVAL
    1. Disconnect the power supply cord and then remove the outer case,
    referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.4. Disconnect all wire leads and connectors from the power unit.
    5. Remove the four (4) screws holding the power unit to the PWB
    holder.
    6. Now, the power unit is free.
    [13] RELAY UNIT REMOVAL
    1.  Disconnect the power supply cord and then remove the outer
    case, referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    4. Disconnect all wire leads and connectors from the power unit and
    the relay unit.
    5. Remove the four (4) screws holding the PWB holder to the oven
    cavity top plate and the noise filter angle.6. Remove the PWB holder with the power unit and the relay unit from
    the oven cavity.
    7. Remove the six (6) screws holding the relay unit to the PWB holder.
    8. Remove the relay unit from the PWB holder.
    9. Now, the relay unit is free.
    NOTE: When the relay unit is replaced, set the standard voltage refer-
    ring to Special Function pages.
    [14] CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL
    1. Disconnect the power supply cord and then remove the outer case,
    referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    4. Disconnect all connectors from the control unit.
    5. Remove the vinyl tape with a cushion attached to the oven cavity
    face plate and the control panel case.
    6. Remove three (3) screws holding the control panel to the oven cav-
    ity face plate.
    7. Now the control panel assembly is free.8. Remove five (5) screws holding the control unit to the panel fixing
    plate.
    9. Remove the CPU protect sheet from the control unit.
    10.Now, the control unit is free.
    CAUTION: When installing the control unit into the control panel frame:
    1) Be careful not to damage any of the components on the
    control unit.
    2) When inserting key units ribbon cable through the
    frame, ensure it is not pinched or bent. 
    						
    							RCD2200M
    10 – 5
    NOTE: 1) Before attaching a new key unit, remove remaining adhe-
    sive on the panel fixing plate surfaces completely with a
    soft cloth soaked in alcohol.
    2) When attaching the key unit to the panel fixing plate,
    adjust the lower edge and left edge of the key unit to the
    correct position of panel fixing plate.
    3) Stick the key unit firmly to the panel fixing plate by rubbing
    with soft cloth to prevent scratching.
    4) When the control unit is replaced, set the standard volt-
    age referring to Special function pages.
    5) Attach the vinyl tape and the cushion to the oven cavity
    face plate and the control panel case after the control
    panel assembly is installed.
    [15] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCHES (1), (2) AND MONITOR
    SWITCHES (1), (2) REPLACEMENT
    1. REMOVAL
    1. Disconnect the power supply cord and then remove the outer case,
    referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    4. Disconnect all wire leads from the all switches.
    5. Remove two (2) screws holding latch hook to oven flange.
    6. Remove latch hook assembly from oven flange.
    7. Remove the switch(es) in accordance with following procedure.
    DOOR SENSING SWITCH
    Push the two (2) tabs outward and pull switch forwards to release
    switch.
    MONITOR SWITCHES OR SECONDARY INTERLOCK SWITCHES
    Remove one (1) screw and nut holding two switches together to latch
    hook.
    8. Now, switch(es) is now free.
    2. REINSTALLATION
    1. Re-install the switch(es) in accordance with following procedure.
    DOOR SENSING SWITCH
    Mount the door sensing switch in the lower position of latch hook.
    MONITOR SWITCHES
    1) Mount the two (2) switches side by side in the top position of the
    latch hook.2) Fasten both switches together to latch hook with one (1) screw and
    nut.
    NOTE: for Monitor switch and Fuse replacement
    1) .Monitor switch and fuse should be replaced as an assem-
    bly.
    2) When the monitor fuse is installed to the noise filter, make
    sure the fuse is held with the fuse clips certainly.
    SECONDARY INTERLOCK SWITCHES
    1) Mount the two (2) switches side by side in the middle position of the
    latch hook.
    2) Fasten both switches together to latch hook with one (1) screw and
    nut.
    2. Re-install latch hook assembly and fasten it to oven flange with two
    (2) screws.
    3. Re-connect all wire leads to all switches, referring to pictorial dia-
    gram. Be careful to ensure proper connection of the wire leads.
    4. Make sure that the monitor switches (1), (2) and all other switches
    are operating properly. And check continuity of the monitor circuit.
    Refer to chapter “Test Procedure” and Adjustment procedure.
    [16] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCHES (1), (2) AND MONITOR
    SWITCHES (1), (2) ADJUSTMENT
    1. Adjustment procedure
    1. Disconnect the power supply cord and then remove the outer case,
    referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    If the door sensing switch, secondary interlock switches (1), (2) and
    monitor switches (1), (2) do not operate properly due to a misadjust-
    ment, the following adjustment should be made.
    4. Loosen the two (2) screws holding latch hook to the oven cavity
    front flange.5. With door closed, adjust latch hook by moving it back and forth,
    and up and down. In and out play of the door allowed by the upper
    and lower position of the latch hook should be less than 0.5mm.
    The vertical position of the latch hook should be adjusted so that
    the door sensing switch and secondary interlock switches (1), (2)
    are activated with the door closed. The horizontal position of the
    latch hook should be adjusted so that the monitor switches (1), (2)
    are activated with the door closed.
    6. Secure the screws with washers firmly.
    7. Check the operation of all switches. If all switches have not acti-
    vated with the door closed, loosen two (2) screws and adjust the
    latch hook position.
    Control panel caseCushion
    Vinyl tape
    (W 20mm x L 520mm)
    Cavity front
    plate
    Monitor fuse
    Fuse clips 
    						
    							RCD2200M
    10 – 6 2. After adjustment, check the following.
    1. In and out play of door remains less than 0.5mm when in the
    latched position.
    2. The door sensing switch and secondary interlock switches (1), (2)
    interrupt the circuit before the door can be opened.
    3. Monitor switches (1), (2) contacts close when door is opened.
    4. Re-install outer case and check for microwave leakage around
    door with an approved microwave survey meter. (Refer to Micro-
    wave Measurement Procedure.)
    Figure C-4. Latch Switch Adjustments
    [17] DOOR REPLACEMENT
    1. REMOVAL
    1. Disconnect the power supply cord and then remove the outer case,
    referring to “OUTER CASE AND REAR COVER REMOVAL”.
    2. Open the oven door and block it open.
    3. Discharge the two high voltage capacitors.
    4. Disconnect the harness of the door assembly from the control unit.
    5. Remove the two (2) screws holding each of the upper and lower
    hinges to the oven cavity.
    6. Remove door assembly with upper and lower hinges by pulling it
    forward.
    7. Release upper and lower hinges and the hinge cover from door
    assembly.
    8. Now, door assembly is free.
    NOTE: When individual parts are replaced, refer to “Door Disassem-
    bly”.
    2. REINSTALLATION
    1. Install the hinge cover to the upper hinge. At this time, the harness
    of the door assembly should be passed through under the hinge
    cover.
    2. Insert the upper and lower hinges into door hinge pins.
    3. Insert the upper and lower hinges with door assembly into rectan-
    gular holes of oven cavity front plate.
    4. Make sure that the door is parallel with oven face lines (left and
    upper side line) and door latch heads pass through the latch holes
    correctly.
    5. Fasten upper and lower hinges firmly to oven cavity with two (2)
    screws on each hinge.
    NOTE: After any service to the door;
    1) Make sure that door sensing switch, secondary interlock
    switches (1), (2) and monitor switches (1), (2) are operating
    properly. (Refer to chapter “Test Procedures”.).
    2) An approved microwave survey meter should be used to
    assure compliance with proper microwave radiation emis-
    sion limitation standards.
    3. DOOR ADJUSTMENT
    Door adjustment is performed with the door properly installed and
    closed and while the oven hinges are loose.
    1. Loosen upper and lower hinges with phillips head screw driver.2. Adjust the door by moving it vertically so that the top of the door is
    parallel to the bottom of the control panel assembly.
    3. Tighten the upper and lower oven hinge screws.
    3.1. After adjustment, make sure of the following:
    1. Door latch heads smoothly catch the latch hook through the latch
    holes, and the latch head goes through the center of the latch hole.
    2. Deviation of the door alignment from horizontal line of cavity face
    plate is to be less than 1.0mm.
    3. The door is positioned with its face depressed toward the cavity
    face plate.
    4. Re-install outer case and check for microwave leakage around
    door with an approved microwave survey meter. (Refer to Micro-
    wave Measurement Procedure.)
    NOTE: The door on a microwave oven is designed to act as an elec-
    tronic seal preventing the leakage of microwave energy from
    oven cavity during cook cycle. 
    This function does not require that door be air-tight, moisture
    (condensation)-tight or light-tight. Therefore, occasional
    appearance of moisture, light or sensing of gentle warm air
    movement around oven door is not abnormal and do not of
    themselves, indicate a leakage of microwave energy from
    oven cavity. If such were the case, your oven could not be
    equipped with a vent, the very purpose of which is to exhaust
    the vapor-laden air from the oven cavity.
    Figure C-5. Door Replacement
    Latch hook
    Monitor switch (2)
    Secondary
    interlock switch (2)
    Secondary
    interlock switch (1)
    Door sensing switch Monitor switch (1) Switch lever A
    Switch lever B
    Switch lever C Latch
    head
    Latch
    head Handle
    lever
    Latch
    lever
    Screws
    Outer case cabinet
    Screws
    Lower hinge Upper hingeHinge
    cover
    Latch heads
    Harness 
    						
    							RCD2200M
    10 – 7
    [18] DOOR DISASSEMBLY
    1. CHOKE COVER REMOVAL
    1. Remove the door assembly from oven cavity, referring to “DOOR
    REMOVAL”.
    2. Insert a putty knife (thickness of about 0.5mm) at the three (3) posi-
    tions in gap between the choke cover and the door panel of the
    latch heads side as shown in the fig.C-6, to free engaging parts. 
    3. Push the each four (4) positions of the upper side and lower side of
    chock cover by your finger as shown in the Fig.C-6, to free engag-
    ing parts.
    4. Pull the chock cover rightward as shown in the fig.C-6, to free
    engaging parts.
    NOTE: As the choke cover and door panel are engage at 14 places,
    do not force any particular part.
    5. Remove the choke cover carefully. (If choke cover is broken,
    replace with a new one.)
    NOTE: When carrying out any repair to the door, do not bend or warp
    the slit choke (tabs on the door panel assembly) to prevent
    microwave leakage.
    Figure C-6. Choke cover
    2. DOOR PANEL REMOVAL
    After removing choke cover; 
    1. Remove the six (6) screws holding the door panel to the door
    frame.
    2. Release the harness from the hole of the door panel.
    3. Remove the door panel from the door frame by releasing the six (6)
    tabs of the door frame.
    3. KEY UNIT (IN DOOR ASSEMBLY) REMOVAL
    After removing door panel; 
    1. Remove the five (5) screws holding the key fixing plate to the door
    frame.
    2. Remove the key fixing plate from the door frame.
    3. Remove the board cover from the key fixing plate.
    4. Disconnect the flat ribbon cable of the key unit from the connector
    of the switch unit.
    5. Remove the connectors installed at the edge of the key unit ribbon
    cable.
    6. Tear the key unit from the key fixing plate.
    7. Now, the key unit is free.
    NOTE: 1) Before attaching a new key unit, remove remaining adhe-
    sive on the key fixing plate surfaces completely with a soft
    cloth soaked in alcohol.
    2) When attaching the key unit to the key fixing plate, adjust
    the upper edge and left edge of the key unit to the correct
    position of key fixing plate.3) Stick the key unit firmly to the key fixing plate by rubbing
    with soft cloth to prevent scratching.
    4. SWITCH UNIT REMOVAL
    After removing door panel; 
    1. Remove the five (5) screws holding the key fixing plate to the door
    frame.
    2. Remove the key fixing plate from the door frame.
    3. Remove the board cover from the key fixing plate.
    4. Disconnect the flat ribbon cable of the key unit from the connector
    of the switch unit.
    5. Disconnect the harness from the connector of the switch unit.
    6. Remove the one (1) screw holding the switch unit to the key fixing
    plate.
    7. Now, the switch unit is free.
    5. FRONT DOOR GLASS REMOVAL
    After removing door panel; 
    1. Remove the one (1) screw holding the glass stopper to the door
    frame.
    2. Slide the front door glass leftward (latch heads side) and then slide
    it upward.
    3. Release the upper edge of the front door glass from the tabs of the
    door frame.
    4. Now, the front door glass is free.
    6. DOOR HANDLE, DOOR LEVER AND HANDLE
    COVER REMOVAL
    After removing door panel; 
    1. Remove the latch spring from the latch angle assembly and the
    latch lever.
    2. Remove the one (1) screw holding the latch angle assembly to the
    door frame.
    3. Remove the four (4) screws holding the latch angle assembly to the
    door handle.
    4. Now, the door handle is free.
    5. Remove the door lever from the latch heads.
    6. Remove the door lever from the handle cover by releasing the tabs.
    7. Now, the door lever and the handle cover are free.
    7. UPPER AND LOWER LATCH HEADS REMOVAL
    After removing door panel; 
    1. Remove the latch spring from the latch angle assembly and the
    latch lever.
    2. Remove the one (1) screw holding the latch angle assembly to the
    door frame.
    3. Remove the four (4) screws holding the latch angle assembly to the
    door handle.
    4. Now, the door handle is free.
    5. Remove the door lever from the latch heads.
    6. Remove the two (2) latch heads and the latch lever from the latch
    angle assembly together.
    7. Remove the latch heads from the latch lever.
    8. Now, the latch heads are free.
    Door handleChoke cover
    Putty knifeDoor panel
    Latch heads
    Push Push Push Push Push
    Push
    Push
    Push 
    						
    							RCD2200M
    10 – 8 8. DOOR CASE REMOVAL
    After removing door panel; 
    1. Remove the five (5) screws holding the key fixing plate to the door
    frame.
    2. Remove the key fixing plate from the door frame.
    3. Remove the front door glass from the door frame, referring to
    “FRONT DOOR GLASS REMOVAL”.
    4. Remove the door handle, the door lever with the handle cover from
    the door frame, referring to “DOOR HANDLE, DOOR LEVER AND
    HANDLE COVER REMOVAL”.
    5. Remove the one (1) screw holding the latch angle assembly to the
    door frame.
    6. Remove the latch angle assembly with the door latches from the
    door frame.
    7. Bend up all nails of the door case.
    8. Remove door case from the door frame.
    9. Now, the door case is free
    9. NOTE FOR POSITION OF HARNESS AND PIPE
    Before the door panel is reinstalled, make sure that the pipe should be
    positioned at the correct place. And the harness should pass through
    the holder of the door frame and the pipe, as shown in Fig.C-7.
    Figure C-7. Inside of door
    Pipe
    Harness
    Holder
    Door frame 
    						
    							RCD2200M
    11  –  1
    RCD2200M,9=0*,ç(5
    						
    							RCD2200M
    11  –  2
    Harness of
    exhaust thermistor Sensor harness
    CPU harnessKey unit ribbon cable
    Connector CN-FConnector CN-G
    Connector CN-Z
    Connector CN-HControl
    unit
    Antenna
    motor (1)
    Antenna
    sensor (1)Microwave
    sensor
    Exhaust
    motor
    Exhaust
    thermistor
    Main wire harness
    Sensor harnessWhite/Orange/Blue
    Red/Blue
    Green/Yellow
    Brown/Red
    Black
    White/White
    Exhaust
    thermistorOven temp.
    fuse
    TOP VIEW CONTROL UNIT
    Monitor switch (2)
    Yellow (Blue case)
    Blue (Blue case)
    Blue (Blue case)
    Brown/White
    (Blue case)
    Green/Green
    OrangeWhite/White Brown
    Gray
    Gray
    Secondary
    interlock
    switch (1) Secondary
    interlock
    switch (2)
    Door sensing
    switch Monitor
    switch (1)
    White Voltage select relay (1)
    Voltage select relay (2) Red
    (Main wir harness)
    Blue
    (Main wir harness)
    RedBrown
    BlueYellow
    Brown
    White
    Brown
    White
    Brown
    Main wire
    harness
    Main
    harness B
    DC
    harness 22DC
    harness 22
    DC
    harness 22
    Main
    harness B
    LATCH SWITCHES V.S. RELAYSGROUNDING POSITION AND CT1
    Voltage select relay (1)
    Grounding position of power
    unit and door sensing switch
    Voltage select relay (2)
    Current transformer CT1
    Wire leads to cook relay 
    						
    							RCD2200M
    11  –  3
    BRN 1
    2
    3
    WHT
    CN1
    WHT 1
    2
    3
    WHT
    CN-B
    Main wire harness
    NOTE:
    The red and blue wire leads to the cabinet side terminals of
    RY2 and RY3 should go through inside the core of CT1
    RELAY UNIT SWITCHING POWER SUPPLY UNIT
    Main wire harness
    Main wire
    harnessMain wire
    harness
    RED
    1 2
    GRN
    CN21
    RED 1
    2GRN
    CN-E
    RED
    WHT 1
    2
    3
    4
    5BLK
    CN-A
    DC harness 22DC harness 22
    DC harness 22
    DC harness 22
    CPU harness Grounding wirePrimary interlock
    relay RY1Cook relay (1)
    RY2
    Cook relay (2)
    RY3
    BRN
    RED
    BLU
    BRN
    YLW
    YLW
    BLK
    BLKYLW
    BRN
    GRN1
    2
    3
    13
    12
    11
    10
    9
    8
    7
    6
    5
    4
    3
    2
    1 ORG
    REDYLW YLW YLW YLW YLW YLW YLW YLW YLW YLW YLW YLW
    CN-C
    CN-DCT1 
    						
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