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Sharp R21lcf Service Manual

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    PRECAUTIONS TO BE OBSERVED BEFORE AND
    DURING SERVICING TO AVOID POSSIBLE EXPO-
    SURE TO EXCESSIVE MICROWAVE ENERGY
    BEFORE SERVICING
    CHAPTER 1. WARNING TO SERVICE PERSONNEL
    CHAPTER 2. MICROWAVE MEASUREMENT PRO-
    CEDURE
    CHAPTER 3. FOREWORD AND WARNING
    CHAPTER 4. PRODUCT DESCRIPTION
    CHAPTER 5. GENERAL INFORMATION
    CHAPTER 6. OPERATIONCHAPTER 7. TROUBLESHOOTING GUIDE 
    CHAPTER 8. TEST PROCEDURES
    CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY
    CHAPTER 10. PRECAUTIONS FOR USING LEAD-
    FREE SOLDER
    CHAPTER 11. COMPONENT REPLACEMENT AND 
    ADJUSTMENT PROCEDURE
    CHAPTER 12. CIRCUIT DIAGRAMS
    Parts List
    S7607R21LCFP/
    LIGHT DUTY COMMERCIAL
    MICROWAVE OVEN
    R-21LCF
    SERVICE MANUAL
    R21LCF
    MODEL
    CONTENTS
    SHARP CORPORATIONThis document has been published to be used
    for after sales service only.
    The contents are subject to change without notice.
    In the interest of user-safety the oven should be restored to its original
    condition and only parts identical to  those specified should be used.
    WARNING TO SERVICE PERSONNEL: Microwave ovens contain
    circuitry capable of producing very high voltage and current, con-
    tact with following parts may result in a severe, possibly fatal,
    electrical shock. (High Voltage Capacitor, High Voltage Power
    Transformer, Magnetron, High Voltage Rectifier Assembly,  High
    Voltage Harness etc..)
    1000W/R- 21LC
    COMMERCIALMICROWAVEOVEN
    TIME G UID EFO RO NE SER VING15
    -30 s
    e c.
    B agel, R oll
    Mu ffin ,
    P astr
    y
    P ie
    Slic e 3
    0- 60s ec.
    Ho tDo g
    P iz zaS lic e
    S ma ll S
    andwi ch
    1- 2
    mi n.
    B eve ra ge,S oup
    L arg eS and
    w ich
    P opc
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    3
    mi
    n .
    C asse ro le
    ,S te w
    Ch il i, C h
    owd er
    P opco r
    n ,3.5o z.
    With
    the
    do
    or cl osed ,turnth
    e t
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    er
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    th edesi re d tim e.
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    lb e
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    g i
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    T osh uto
    venoff m an
    ual ly,re turnti m
    er
    to "0 ".IN STR UCTIO NS
    010 20
    30
    4
    0 5011.
    522.53
    4
    5
    6
    A B
    C
    D
    E
    F
    G
    H
    I
    J
    K
    L
    M
    N
    O
    P
    Q
    R
    S
    T 
    						
    							
    CONTENTS
    PRECAUTIONS TO BE OBSERVED BEFORE AND
    DURING SERVICING TO AVOID POSSIBLE EXPO-
    SURE TO EXCESSIVE MICROWAVE ENERGY
    CHAPTER 1. WARNING TO SERVICE PERSONNEL
    [1] Before Servicing .........................................1-1
    [2]  When the testing is co mpleted, ..................1-1
    [3] After repairing .............................................1-1
    CHAPTER 2. MICROWAVE MEASUREMENT PRO-
    CEDURE
    [1] Requirements: .............. ..............................2-1
    [2] Preparation for testing: ...............................2-1
    [3] Leakage test: ..............................................2-1
    CHAPTER 3. FOREWORD AND WARNING
    [1] FOREWORD ..............................................3-1
    [2] WARNING ..................................................3-1
    [3] DANGER ....................................................3-1
    CHAPTER 4. PRODUCT DESCRIPTION
    [1] SPECIFICATIONS .............................. ........4-1
    CHAPTER 5. GENERAL INFORMATION
    [1] GROUNDING INSTRUCTIONS .................5-1
    [2] OVEN DIAGRAM........................................5-1
    CHAPTER 6. OPERATION
    [1]  DESCRIPTION OF OPERATING SE- QUENCE ...................................................6-1
    [2] OVEN SCHENATIC ....................................6-1
    [3]  DESCRIPTION AND FUNCTION OF  COMPONENTS ..........................................6-2
    CHAPTER 7. TROUBLESHOOTING GUIDE 
    [1] TROUBLESHOOTING CHART .................7-1
    CHAPTER 8. TEST PROCEDURES
    [1]  Procedure A: MAGNETRON ASSEMBLY  TEST ..........................................................8-1
    [2] Procedure B:  POWER TRANSFORMER 
    TEST ..........................................................8-1
    [3]  Procedure C: HIGH VOLTAGE RECTIFI- ER TEST ....................................................8-1
    [4]  Procedure D: HIGH VOLTAGE CAPACI- TOR TEST ..................................................8-2
    [5]  Procedure E: THERMAL CUT OUT TEST .....8-2
    [6]  Procedure F: SECONDARY INTERLOCK  SWITCH TEST ...........................................8-2
    [7]  Procedure F: PRIMARY INTERLOCK  SYSTEM TEST...... .....................................8-3
    [8]  Procedure G: MONITOR SWITCH TEST .....8-3
    [9]  Procedure H: BLOWN MINITOR FUSE  TEST ..........................................................8-3
    [10]  Procedure I: NOISE FILTER TEST.............8-4
    [11] Procedure J:  CONTROL PANEL ASSEM-
    BLY TEST ...................................................8-4 [12]  Procedure L: RELAY TEST....................
    ..... 8-5
    [13]  Procedure M: FOIL PATTERN ON THE  PRINTED WIRING BOARD TEST ......... ..... 8-5
    CHAPTER 9. TOUCH CONTROL PANEL ASSEM-
    BLY
    [1]  OUTLINE OF TOUCH CONTROL PANEL  ..... 9-1
    [2]  SERVICING FOR TOUCH CONTROL  PANEL ................................................... ..... 9-1
    CHAPTER 10. PRECAUTIONS FOR USING LEAD-
    FREE SOLDER
    [1] Employing lead-free solder .................... ... 10-1
    [2]  Using lead-free wire solder .................... ... 10-1
    [3] Soldering................................................ ... 10-1
    CHAPTER 11. COMPONENT REPLACEMENT AND 
    ADJUSTMENT PROCEDURE
    [1] WARNING.............................................. .... 11-1
    [2]  OUTER CASE REMO VAL ......................... 11-1
    [3] POWER TRANSFORMER REMOVAL .. .... 11-1
    [4]  HIGH VOLTAGE RECTIFIER ASSEMBLY  AND HIGH VOLTAGE CAPACITOR RE-
    MOVAL .................................................. .... 11-2
    [5] MAGNETRON REMOVAL ..................... .... 11-2
    [6]  CONTROL PANEL ASSEMBLY REMOV- AL .......................................................... .... 11-2
    [7]  OVEN LAMP AND LAMP SOCKET RE- MOVAL .................................................. .... 11-2
    [8]  POSITIVE LOCK  CONNECTOR (NO- CASE TYPE) REMOVA L ........................... 11-3
    [9] ANTENNA MOTOR REMOVAL ............. .... 11-3
    [10]  COOLING FAN MOTOR REMOVAL...... .... 11-3
    [11]  POWER SUPPLY CORD REPLACE-
    MENT..................................................... .... 11-4
    [12]  DOOR SENSING SWITCH/SECONDARY  INTERLOCK SWITCH AND MONITOR 
    SWITCH REMOVAL .............................. .... 11-4
    [13]  DOOR SENSING SWITCH/SECONDARY  INTERLOCK SWITCH AND MONITOR 
    SWITCH ADJUSTMENT ....................... .... 11-5
    [14]  DOOR PARTS REMOVAL ..................... .... 11-5
    [15]  ANTENNA MOTOR SHAFT REPLACE- MENT..................................................... .... 11-6
    [16]  INSTALLATION OF CERAMIC SHELF.. .... 11-7
    CHAPTER 12. CIRCUIT DIAGRAMS
    [1] Pictorial Diagram  (Figure S-1) .................. 12-1
    [2]  Control Panel Circuit (Figure S-2).......... ... 12-2
    [3]  Printed Wiring Board (Figure S-3) ......... ... 12-3
    Parts List 
    						
    							
    R21LCF
    i
    R21LCFService Manual PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID
    POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
    BEFOR SERVICING
    PRECAUTIONS TO BE OBSERVED BEFORE AND
    DURING SERVICING TO AVOID POSSIBLE
    EXPOSURE TO EXCESSIVE MICROWAVE
    ENERGY
    (a) Do not operate or allow the oven to be operated with the door open.
    (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
    seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
    latches, (5) evidence of dropping or abuse.
    (c) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
    integrity, and connections.
    (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
    in this manual before the oven is released to the owner .
    (e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner.
    BEFORE SERVICING
    Before servicing an operative unit, perform a microwave emission check as per the Microwave
    Measurement Procedure outlined in this service manual.
    If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
    CORPORATION immediately @1-800-237-4277.
    If the unit operates with the door open, service person should 1) tell the user not to operate the oven
    and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
    Center for Devices and Radiological Health immediately.
    Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
    with emissions in excess of 4mW/cm . The owner of the unit should be instructed not to use the unit
    until the oven has been brought into compliance.
    2 
    						
    							
    R21LCF
    1 – 1
    R21LCFService Manual CHAPTER 1. WARNING TO SERVICE PERSONNEL
    Microwave ovens contain circuitry capable of producing very high voltage and cu rrent, contact with following parts may result in a severe, possibly
    fatal, electrical shock.
    (Example)
    High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
    Read the Service Manual carefully and follow all instructions.
    [1] Before Servicing
    1. Disconnect the power supply cord  , and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    WARNING: RISK OF ELECTRIC SHO CK. DISCHARGE THE HIGH-
    VOLTAGE CAPACITOR BEFORE SERVICING.
    The high-voltage capacitor remains charged about 60 seconds after
    the oven has been switched off. Wait for 60 seconds and then short-
    circuit the connection of the high-vo ltage capacitor (that is the connect-
    ing lead of the high-voltage rectifie r) against the chassis with the use
    of an insulated screwdriver. 
    Whenever troubleshooting is performed the power supply  must be
    disconnected. It may, in some cases, be necessary to connect the
    power supply after the outer case has been removed, in this event,
    1) Disconnect the power supply cord, and then remove outer case.
    2) Open the door and block it open.
    3) Discharge high voltage capacitor.
    4) Disconnect the leads to the primary of the power transformer.
    5) Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
    6) After that procedure, reconnect the power supply cord.
    [2] When the testing is completed,
    1. Disconnect the power supply cord, and then remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Reconnect the leads to the primary of the power transformer.
    5. Reinstall the outer case (cabinet).
    6. Reconnect the power supply cord after the outer case is installed.
    7. Run the oven and check all functions.
    [3] After repairing
    1. Reconnect all leads removed  from components during testing.
    2. Reinstall the outer case (cabinet).
    3. Reconnect the power supply cord after the outer case is installed.
    4. Run the oven and check all functions.
    Microwave ovens should not be run empty. To test for the presence of
    microwave energy within a cavity, place a cup of cold water on the
    oven turntable, close the door and set  the power to HIGH and set the
    microwave timer for two (2) mi nutes. When the two minutes has
    elapsed (timer at zero) carefully check that the water is now hot. If the
    water remains cold carry out  Before Servicing procedure and re-
    examine the connections to the component being tested. 
    When all service work is completed  and the oven is fully assembled,
    the microwave power output shoul d be checked and microwave leak-
    age test should be  carried out.
    Don't Touch !
    Danger High Voltage 
    						
    							
    R21LCF
    2 – 1
    R21LCFService Manual CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE
    [1] Requirements:
    1. Microwave leakage limit (Power density limit): The power density of microwave ra diation emitted by a microwave oven should no t exceed 1mW/
    cm2 at any point 5cm or more from the external surface of the  oven, measured prior to acquisition by a purchaser, and thereafter ( through the use-
    ful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven. 
    2. Safety interlock switches: Primary interlock relay and door se nsing switch shall prevent microwave radiation emission in exce ss of the requirement
    as above mentioned, secondary interlock switch shall prevent  microwave radiation emission in excess of 5 mW/cm
    2 at any point 5cm or more from
    the external surface of the oven. 
    [2] Preparation for testing:
    Before beginning the actual measurem ent of leakage, proceed as follows:
    1. Make sure that the actual instrument is operat ing normally as specified in its instruction booklet.
    Important:
    Survey instruments that comply with the requirement for inst rumentation as prescribed by the performance standard for microwave  ovens, 21 CFR
    1030.10(c)(3)(i), must be used for testing.
    2. Place the oven tray in the oven cavity.
    3. Place the load of 275 ±5 ml (9.8 oz) of tap water initially at 20 ±5 °C (68 °F) in the center of the oven cavity.
    The water container shall be a low form of 600 ml (20 oz) beaker  with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically
    nonconductive material su ch as glass or plastic.
    The placing of this standard load in the oven is important not onl y to protect the oven, but also to insure that any leakage is measured accurately.
    4. Set the cooking control on Full Power Cooking Mode 
    5. Close the door and select a cook cycle of several minutes. If t he water begins to boil before the survey is completed, replace it with 275 ml of cool
    water.
    [3] Leakage test:
    Closed-door leakage test (microwave measurement)
    1. Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
    2. Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec .) along the gap, watching for the maximum indication on the met er.
    3. Check for leakage at the door screen, sheet metal seams and other  accessible positions where the continuity of the metal has been breached (eg.,
    around the switches, indicator, and vents).
    While testing for leakage around the door pull the door away from  the front of the oven as far as is permitted by the closed latch assembly.
    4. Measure carefully at the point of highest leakage and make  sure that the highest leakage is no greater than 4mW/cm
    2, and that the secondary
    interlock switch and the primary interlock relay do turn the oven OFF before any door movement.
    NOTE: After servicing, record data on service invoice and microwave leakage report. 
    						
    							
    R21LCF
    3 – 1
    R21LCFService Manual CHAPTER 3. FOREWORD AND WARNING
    [1] FOREWORD
    This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with  Operation and Service Information for the SHARP
    MICROWAVE OVEN, R-21LCF.
    It is recommended that service personnel carefully study the entire  text of this manual so that they will be qualified to render satisfactory customer
    service.
    Check the interlock switches and the door seal carefully. Special  attention should be given to avoid electrical shock and micro wave radiation hazard.
    [2] WARNING
    Never operate the oven until the following points are ensured.
    (A) The door is tightly closed.
    (B) The door brackets and hinges are not defective.
    (C) The door packing is not damaged.
    (D) The door is not deformed or warped.
    (E) There is not any other visible damage with the oven.
    Servicing and repair work must be carr ied out only by trained service personnel.
    [3] DANGER
    Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service pers onnel - Do not
    contact the following parts while the appliance is energized; 
    High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly,  High Voltage Harness; 
    If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
    All the parts marked “ “ on parts list are used at voltages more than 250V.
    Removal of the outer wrap gives access to voltage above 250V.
    All the parts marked “*“ on parts list may cause undue microwav e exposure, by themselves, or when they are damaged, loosened or  removed. 
    						
    							
    R21LCF
    4 – 1
    R21LCFService Manual CHAPTER 4. PRODUCT DESCRIPTION
    [1] SPECIFICATIONS
    ITEM DESCRIPTION
    Power Requirements120 Volts 
    14 Amperes
    60 Hertz
    Single phase, 3 wire grounded
    Power Output 1000 watts (IEC Test procedure)
    Operating frequency 2450 MHz 
    Outer case Dimensions Width  20-1/2 (520mm)
    Height 12-1/8 (309mm)
    Depth  16       (406mm)
    Cooking Cavity Dimensions Width 13-7/8  (353mm)      
    NOTE: Internal capacity is calculated by measuring
    Height  8-1/ 8 (207mm)                  maximum width, depth and height.
    Depth 14-5/8  (370mm)                  Actual capacity for holding food is less.
    Control Complement Light Up Dial (6 minutes)
    No cooking control
    Oven Cavity Light Yes
    Safety Standard UL Listed.
    FCC Authorized
    DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J, NSF certified 
    						
    							
    R21LCF
    5 – 1
    R21LCFService Manual CHAPTER 5. GENERAL INFORMATION
    [1] GROUNDING INSTRUCTIONS
    This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accor-
    dance with the National Electrical  Code and local codes and ordinances.
    In the event of an electrical short circui t, grounding reduces the risk of electric shoc k by providing an escape wire for the electric current.
    WARNING: Improper use of the grounding plug can result in a risk of electric shock.
    Electrical Requirements
    The electrical requirements are a 120 volt 60 Hz,  AC only, 15 amp. or more protected electrical
    supply. It is recommended that a separate circui t serving only this appliance be provided. When
    installing this appliance, obser ve all applicable codes and ordinanc es. A short power-supply cord is
    provided to reduce risks of becoming entangled in  or tripping over a longer cord. Where a two-
    pronged wall-receptacle is encountered, it is the per sonal responsibility and obligation of the cus-
    tomer to contact a qualified electrician and ha ve it replaced with a properly grounded three-
    pronged wall receptacle or have a grounding ada pter properly grounded and polarized. If the
    extension cord must be used, it should be a 3-wi re, 15 amp. or higher rated cord. Do not drape
    over a countertop or table where it can be pul led on by children or tripped over accidentally.
    CAUTION: DO NOT UNDER ANY CIRCUM STANCES CUT OR REMOVE THE ROUND
    GROUNDING PRONG FROM THIS PLUG. 
    [2] OVEN DIAGRAM
    1. OVEN
    1. Back splash cover
    2.  Side splash cover
    3. Oven light
    4. Ceramic shelf
    5. Control panel
    6. Cavity face plate
    7. Door latch openings
    8. Door latches
    9. Door hinges
    10.Door seals and sealing surfaces
    11. Door handle
    12.Oven door with see-through window
    13.Air ventilation cover and openings 14.Power supply cord
    15.Air intake openings
    16.Outer case cabinet
    2. TOUCH CONTROL PANEL
    3-Pronged
    Plug
    Grounded
    Receptacle Box
    Grounding Pin
    3-Pronged Receptacle
    1
    1413
    912
    11
    765
    15
    16
    10
    32
    4
    8
    TIME GUIDE FOR ONE SERVING
    15 - 30 sec.
    Bagel, Roll
    Muffin, Pastry
    Pie Slice 30 - 60 sec.
    Hot Dog
    Pizza Slice
    Small Sandwich
    1-2min.
    Beverage, Soup
    Large Sandwich
    Popcorn, 1.5 oz. 2-3min.
    Casserole, Stew
    Chili, Chowder
    Popcorn, 3.5 oz.
    With the door closed,turn the timer to
    the desired time. Oven will begin
    operating immediately.
    To shut oven off manually,return timer
    to "0".
    INSTRUCTIONS
    0
    10
    20
    30
    40
    50
    11.5
    2
    2.5
    3
    4
    5
    6
    A B
    C
    D
    E
    F
    G
    H
    I
    J
    K
    L
    M
    N
    O
    P
    Q
    R
    S
    TLight Up Dial for
    setting cooking time. 
    						
    							
    R21LCF
    6 – 1
    R21LCFService Manual CHAPTER 6. OPERATION
    [1] DESCRIPTION OF OPERATING SEQUENCE 
    The following is a description of com ponent functions during oven operation.
    1. OFF CONDITION
    Closing the door activates door sensing switch and secondary inter-
    lock switch. (In this condition, the monitor switch contacts are opened.)
    When oven is plugged in, 120 volts A.C.  is supplied to the noise filter
    and the control unit (Figure O-1).
    2. COOKING CONDITION
    When the Light Up Dial is tur ned, the following operations occur:
    1) The contacts of the relays are closed and components connected to the relays are turned on as follows.
    (For details, refer to Figure O-2)
    2) 120 volts A.C. is supplied to the primary winding of the power trans- former and is converted to about 3.2 volts A.C. output on the fila-
    ment winding, and approximately 2150 volts A.C. on the high
    voltage winding.
    3) The filament winding voltage heats the magnetron filament and the H.V. winding voltage is sent to a voltage doubler circuit.
    4) The microwave energy produced by the magnetron is channelled through the waveguide into the cavity feed-box, and then into the
    cavity where the food is placed to be cooked. 5) Upon completion of the cooking 
    time, the power transformer, oven
    lamp, etc. are turned off, and the generation of microwave energy
    is stopped. The oven will revert to the OFF condition.
    6) When the door is opened during a cook cycle, monitor switch, door sensing switch, secondary interlock switch, relay (RY2) and pri-
    mary interlock relay (RY1) are acti vated with the following results.
    The circuits to the antenna motor, the cooling fan motor, and the
    high voltage components are de-energized, the oven lamp remains
    on, and the digital read-out displays  the time still remaining in the
    cook cycle when the door was opened.
    7) The monitor switch electrically  monitors the operation of the sec-
    ondary interlock switch and control relay (RY1) and is mechanically
    associated with the door so that it will function in the following
    sequence.
    a) When the door opens from the closed position, the primary interlock relay (RY1) and secondary interlock switch open their
    contacts. Then the monitor  switch contacts close.
    b) When the door is closed from the open position, the monitor switch contacts open first. Then the contacts of the secondary
    interlock switch and door sensing switch close.
    If the secondary interlock switch and  primary interlock relay (RY1) fail
    with the contacts closed when the door is opened, the closing of the
    monitor switch contacts will form  a short circuit through the monitor
    fuse, secondary interlock switch, and primary interlock relay(RY1),
    causing the monitor fuse to blow.
    [2] OVEN SCHENATIC
    1. Off Condition
                                                             Figure O-1. Oven Schematic-Off Condition
    RELAY CONNECTED COMPONENTS
    RY-1  oven lamp/antenna motor/fan motor
    RY-2 power transformer
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. LIGHT UP DIAL OFF.
    2. DOOR CLOSED.
    FUSE
    LINE CROSS CAPACITOR 0.22μF AC250V
    NOISE SUPPRESSION COIL
    LINE BYPASSCAPACITOR
    0.0033μF / AC 250V
    LINE BYPASS
    CAPACITOR
    0.0033μF / AC 250V 20A
    NOISE FILTER
    NL
    AC120V
    60 Hz
    OL FM AM
    OVEN
    LAMP
    FAN
    MOTORANTENNA
    MOTOR POWER
    TRANSFORMER
    CAPACITOR
    1.00 μF
    2300V
    DOOR SENSING
    SWITCH
    SECONDARY
    INTERLOCK SWITCH
    CONTROL UNIT
    THERMAL
    CUT-OUT
    125ºC (OVEN) THERMAL
    CUT-OUT
    145ºC (MAG.)
    PRIMARY
    INTERLOCK
    RELAY
    COOK
    RELAY
    MONITOR SWITCH
    MAGNETRON
    RECTIFIER RY1
    RY2
    A5
    A3 A1 
    						
    							
    R21LCF
    6 – 2
    2. Cooking Condition
                                                            
    Figure O-2. Oven Schematic-Cooking Condition
    [3] DESCRIPTION AND FUNCTION OF COMPONENTS
    1. DOOR OPEN MECHANISM
    The door is opened by grasping the door handle, refer to Figure D-1.
    When the door handle is grasped,  the handle lever is pulled. And then
    the upper and lower latch heads are moved upward by the handle
    lever, and they are released from the latch hook. Now the door will
    open.
                         Figure D-1. Door Open Mechanism.
    2. DOOR SENSING A ND SECONDARY INTERLOCK
    SWITCHES
    The secondary interlock switch is mounted in the upper position of the
    latch hook and the door sensing switch in the primary interlock system
    is mounted in the lower position of the latch hook. The secondary inter-
    lock switch is activated by the la tch switch lever A. The latch switch
    lever A is activated by the upper latch head. The door sensing switch
    is activated by the latch switch lever  C. The latch switch lever C is acti-
    vated by the lower latch head. When the door is opened, the switches
    interrupt the power to all high voltage components. A cook cycle can-
    not take place until the door is fi rmly closed thereby activating both
    interlock switches. The primary inte rlock system consists of the door
    sensing switch and primary interlock relay located on the control circuit
    board.
    3. MONITOR SWITCH
    The monitor switch is activated  (the contacts opened) by the latch
    switch lever B on the latch hook while the door is closed. The latch
    switch lever B is activated by the lower latch head. The switch is
    intended to render the oven inoperative, by means of blowing the mon-
    itor fuse, when the contacts of the primary interlock relay (RY1) and
    secondary interlock switch fail to open when the door is opened.
    Functions:
    1) When the door is opened, the monitor switch contacts close (to the ON condition) due to their being nor mally closed. At this time the
    primary interlock relay (RY1) and secondary interlock switch are in
    the OFF condition (contacts open) due to their being normally open
    contact switches.
    2) As the door goes to a closed posit ion, the monitor switch contacts
    are first opened and then the door sensing switch and the second-
    ary interlock switch contacts close. (On opening the door, each of
    these switches operate inversely.)
    SCHEMATIC
    NOTE: CONDITION OF OVEN
    1. DOOR CLOSED.
    2. LIGHT UP DIAL ON.
    FUSE
    LINE CROSS CAPACITOR 0.22μF AC250V
    NOISE SUPPRESSION COIL
    LINE BYPASSCAPACITOR
    0.0033μF / AC 250V
    LINE BYPASS
    CAPACITOR
    0.0033μF / AC 250V 20A
    NOISE FILTER
    NL
    AC120V
    60 Hz
    OL FM AM
    OVEN
    LAMP
    FAN
    MOTORANTENNA
    MOTOR POWER
    TRANSFORMER
    CAPACITOR
    1.00 μF
    2300V
    DOOR SENSING
    SWITCH
    SECONDARY
    INTERLOCK SWITCH
    CONTROL UNIT
    THERMAL
    CUT-OUT
    125ºC (OVEN) THERMAL
    CUT-OUT
    145ºC (MAG.)
    PRIMARY
    INTERLOCK
    RELAY
    COOK
    RELAY
    MONITOR SWITCH
    MAGNETRON
    RECTIFIER RY1
    RY2
    A5
    A3 A1
    Latch Hook
    Latch Switch
    Lever A
    Latch Switch
    Lever B
    Latch Switch
    Lever C
    Latch Head
    Latch Head Handle
    Lever
    Door
    Handle
    Latch
    LeverSecondary
    Interlock
    Switch
    Monitor
    Switch
    Door
    Sensing
    Switch 
    						
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