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Sharp R820bk Service Manual

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    							R-820BK
    R-820BW
    In the interest of user-safety the oven should be restored to its original
    condition and only parts identical to those specified should be used.
    WARNING TO SERVICE PERSONNEL: Microwave ovens con-
    tain circuitry capable of producing very high voltage and
    current, contact with following parts may result in a severe,
    possibly fatal, electrical shock. (High Voltage Capacitor, High
    Voltage Power Transformer, Magnetron, High Voltage Recti-
    fier Assembly,  High Voltage Harness etc..)
    TABLE OF CONTENTS
    Page
    PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
    AVOID POSSIBLE  EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
    BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
    WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
    MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
    FOREWORD AND WARNING ............................................................................................................................... 3
    PRODUCT SPECIFICATIONS .............................................................................................................................. 4
    GENERAL  INFORMATION ................................................................................................................................... 4
    OPERATION .......................................................................................................................................................... 6
    TROUBLESHOOTING GUIDE ............................................................................................................................ 13
    TEST PROCEDURE ............................................................................................................................................ 15
    TOUCH CONTROL PANEL ................................................................................................................................. 24
    COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 30
    PICTORIAL DIAGRAM ........................................................................................................................................ 37
    POWER UNIT CIRCUIT ...................................................................................................................................... 38
    CPU UNIT CIRCUIT ............................................................................................................................................ 39
    PRINTED WIRING BOARD ................................................................................................................................. 40
    PARTS LIST ........................................................................................................................................................ 41
    PACKING AND ACCESSORIES ......................................................................................................................... 43S5812R820BPW/
    R-820BK
    R-820BW
    DOUBLE GRILL
    CONVECTION
    MICROWAVE OVEN
    MODELS
     SERVICE MANUAL
    SHARP CORPORATION
    This document has been published to be used for after
    sales service only.
    The contents are subject to change without notice.
    CONVECTION 2GRILL
    COOKHELPCUSTOM
    HELPIinteractive
    COMPUPIZZAGRILLBAKEROASTCOOKDEFROSTCONVECGRILLROASTPOPCORNREHEATMINUTE
    PLUS
    KITCHEN
    TIMERSTOPCLEARSTARTTOUCH ONCLOCKPOWERLEVEL
    100û F150û F275û F300û F325û F
    350û F375û F400û F425û F450û F12345
    6789O 
    						
    							R-820BK
    R-820BW
    PRECAUTIONS TO BE OBSERVED BEFORE AND
    DURING SERVICING TO AVOID POSSIBLE
    EXPOSURE TO EXCESSIVE MICROWAVE
    ENERGY
    (a) Do not operate or allow the oven to be operated with the door open.
    (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
    microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
    seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
    latches, (5) evidence of dropping or abuse.
    (c) Before turning on microwave power for any service test or inspection within the microwave generating
    compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
    integrity, and connections.
    (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
    generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
    in this manual before the oven is released to the owner.
    (e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
    performed on each oven prior to releasing oven to the owner.
    BEFORE SERVICING
    Before servicing an operative unit, perform a microwave emission check as per the Microwave
    Measurement Procedure outlined in this service manual.
    If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
    CORPORATION immediately  @1-800-237-4277.
    If the unit operates with the door open, service person should 1) tell the user not to operate the oven
    and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administrations
    Center for Devices and Radiological Health immediately.
    Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
    with emissions in excess of 4mW/cm
    2. The owner of the unit should be instructed not to use the unit
    until the oven has been brought into compliance. 
    						
    							1
    R-820BK
    R-820BW
    WARNING TO SERVICE PERSONNEL
    Microwave ovens contain circuitry capable of pro-
    ducing very high voltage and current, contact with
    following parts 
     may result in a severe, possibly
    fatal, electrical shock.
    (Example)
    High Voltage Capacitor, High Voltage Power Trans-
    former, Magnetron, High Voltage Rectifier Assem-
    bly,  High Voltage Harness etc..
    Read the Service Manual carefully and follow all
    instructions.
    Before Servicing
    1. Disconnect the power supply cord ,and  then
    remove outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    WARNING: RISK OF ELECTRIC SHOCK.
    DISCHARGE THE HIGH-VOLTAGE
    CAPACITOR BEFORE SERVICING.
    The high-voltage capacitor remains charged about 60
    seconds after the oven has been switched off. Wait for 60
    seconds and then short-circuit the connection of the high-
    voltage capacitor (that is the connecting lead of the high-
    voltage rectifier) against the chassis with the use of an
    insulated screwdriver.
    Whenever troubleshooting is performed the power supply
    must be disconnected. It may in, some cases, be necessary
    to connect the power supply after the outer case has been
    removed, in this event,
    1. Disconnect the power supply cord, and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Disconnect the leads to the primary of the power
    transformer.
    5. Ensure that the leads remain isolated from other
    components and oven chassis by using insulation tape.
    6. After that procedure, reconnect the power supply cord.
    When the testing is completed,
    1. Disconnect the power supply cord, and then remove
    outer case.
    2. Open the door and block it open.
    3. Discharge high voltage capacitor.
    4. Reconnect the leads to the primary of the power
    transformer.
    5. Reinstall the outer case (cabinet).
    6. Reconnect the power supply cord after the outer case is
    installed.
    7. Run the oven and check all functions.
    After repairing
    1. Reconnect all leads removed from components during
    testing.
    2. Reinstall the outer case (cabinet).
    3. Reconnect the power supply cord after the outer case is
    installed.
    4. Run the oven and check all functions.
    Microwave ovens should not be run empty. To test for the
    presence of microwave energy within a cavity, place a cup
    of cold water on the oven turntable, close the door and set
    the power to HIGH and set the microwave timer for two (2)
    minutes. When the two minutes has elapsed (timer at zero)
    carefully check that the water is now hot. If the water
    remains cold carry out Before Servicing procedure and re-
    examine the connections to the component being tested.
    When all service work is completed and the oven is fully
    assembled, the microwave power output should be checked
    and microwave leakage test should be  carried out.
    Dont Touch !
    Danger High Voltage 
    						
    							2
    R-820BK
    R-820BW
    MICROWAVE MEASUREMENT PROCEDURE
    A. Requirements:
    1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
    should not exceed 1mW/cm
    2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
    by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
    surface of the oven.
    2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
    excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
    in excess of 5 mW/cm
    2 at any point 5cm or more from the external surface of the oven.
    B. Preparation for testing:
    Before beginning the actual measurement of leakage, proceed as follows:
    1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
    Important:
    Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
    for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
    2) Place the oven tray in the oven cavity.
    3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5ûC (68ûF) in the center of the oven cavity.
    The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
    and made of an electrically nonconductive material such as glass or plastic.
    The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
    is measured accurately.
    4) Set the cooking control on Full Power Cooking Mode
    5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
    replace it with 275 ml of cool water.
    C. Leakage test:
    Closed-door leakage test (microwave measurement)
    1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
    2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
    the meter.
    3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
    has been breached (eg., around the switches, indicator, and vents).
    While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
    latch assembly.
    4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm
    2,
    and that the secondary interlock switch does turn the oven OFF before any door movement.
    NOTE:  After servicing, record data on service invoice and microwave leakage report. 
    						
    							3
    R-820BK
    R-820BW
    SHARP ELECTRONICS CORPORATION
    SHARP PLAZA, MAHWAH,
    NEW JERSEY 07430-2135
    SERVICE MANUAL
    DOUBLE GRILL
    CONVECTION
    MICROWAVE OVEN
    R-820BK / R-820BW
    FOREWORD
    This Manual has been prepared to provide Sharp Electronics Corp.
    Service Personnel with Operation and Service Information for the
    SHARP MICROWAVE OVEN, R-820BK, R-820BW.
    It is recommended that service personnel carefully study the entire
    text of this manual so that they will be qualified to render satisfactory
    customer service.
    Check the interlock switches and the door seal carefully. Special
    attention should be given to avoid electrical shock and microwave
    radiation hazard.
    WARNING
    Never operate the oven until the following points are ensured.
    (A) The door is tightly closed.
    (B) The door brackets and hinges are not defective.
    (C) The door packing is not damaged.
    (D) The door is not deformed or warped.
    (E) There is no other visible damage with the oven.
    Servicing and repair work must be carried out only by trained service
    personnel.
    DANGER
    Certain initial parts are intentionally not grounded and present
    a risk of electrical shock only during servicing. Service
    personnel - Do not contact the following parts while the
    appliance is energized;
    High Voltage Capacitor, Power Transformer, Magnetron, High
    Voltage Rectifier Assembly,  High Voltage Harness;
    If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
    All the parts marked Ò*Ó on parts list are used at voltages more than
    250V.
    Removal of the outer wrap gives access to voltage above 250V.
    All the parts marked ÒDÓ on parts list may cause undue microwave
    exposure, by themselves, or when they are damaged, loosened
    or removed.PRODUCT DESCRIPTION
    GENERAL INFORMATION
    OPERATION
    TROUBLESHOOTING GUIDE AND
    TEST PROCEDURE
    TOUCH CONTROL PANEL
    COMPONENT REPLACEMENT
    AND ADJUSTMENT PROCEDURE
    WIRING DIAGRAM
    PARTS LIST 
    						
    							4
    R-820BK
    R-820BW
    ITEM DESCRIPTION
    Power Requirements 120 Volts
    12.5 Amperes (Microwave)  / 13.0 Amperes (Grill/ Convection)
    60 Hertz / Single phase, 3 wire grounded
    Power Output 900 watts (IEC 705 Test Procedure)
    Operating frequency of 2450MHz
    Top Heater Power Output 1000 Watts
    Top & Bottom Heater Power Output 1500 Watts
    Case Dimensions Width 20-1/2 Height 12-1/8 Depth  19-3/4
    Cooking Cavity Dimensions
     (0.9 Cubic Feet )Width 13-7/8 Height 7-1/2 Depth  14-1/2
    Control Complement Touch Control System
    Timer (0 - 99 min. 99 seconds)
    Microwave Power for Variable Cooking
      Repetition Rate;
    P-HI ........................................... Full power throughout the cooking time
    P-90 ............................................................. approx. 90% of Full Power
    P-80 ............................................................. approx. 80% of Full Power
    P-70 ............................................................. approx. 70% of Full Power
    P-60 ............................................................. approx. 60% of Full Power
    P-50 ............................................................. approx. 50% of Full Power
    P-40 ............................................................. approx. 40% of Full Power
    P-30 ............................................................. approx. 30% of Full Power
    P-20 ............................................................. approx. 20% of Full Power
    P-10 ............................................................. approx. 10% of Full Power
    P-0 ............................................. No power throughout the cooking time
    Grill Cooking (GRILL) ........ Top and Bottom Grill Mode / Top Grill Mode only
    Convection Cooking (CONVEC) .......................... 100 - 450ûF Temp. control
    Roast Cooking (ROAST) .......................... 325ûF with 30% microwave power
    CUSTOM HELP pad, COMPU COOK/ BAKE/ PIZZA/ GRILL/ ROAST pads
    COMPU DEFROST pad, CONVEC pad, GRILL pad, ROAST pad
    POPCORN pad, REHEAT pad, MINUTE PLUS pad
    Number and temperature selection pads, KITCHEN TIMER pad, CLOCK pad
    STOP/CLEAR pad, POWER LEVEL pad,  START / TOUCH ON pad
    Oven Cavity Light Yes
    Safety Standard UL Listed                FCC Authorized
    DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
    SPECIFICATION
    GENERAL INFORMATION
    GROUNDING INSTRUCTIONS
    This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
    and grounded in accordance with the National Electrical Code and local codes and ordinances.
    In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
    electric current.
    WARNING: Improper use of the grounding plug can result in a risk of electric shock.
    Electrical Requirements
    The electrical requirements are a 115 -120 volt 60 Hz, AC only,
    15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
    installing this appliance, observe all applicable codes and ordinances. 
    						
    							5
    R-820BK
    R-820BW
    A short power-supply cord is provided to reduce risks of becoming
    entangled in or tripping  over a longer cord.
    Where a two-pronged wall-receptacle is encountered, it is the personal
    responsibility and obligation of the customer to contact a qualified
    electrician and have it replaced with a properly grounded three-pronged
    wall receptacle or have a grounding adapter properly grounded and
    polarized. If the extension cord must be used, it should be a 3-wire, 15
    amp. or higher rated cord. Do not drape over a countertop or table where
    it can be pulled on by children or tripped over accidentally.
    CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-
    MOVE THE ROUND GROUNDING PRONG FROM THIS
    PLUG.
    3-Pronged PlugGrounded
    Receptacle Box
    Grounding Pin
    3-Pronged Receptacle
    OVEN DIAGRAM
    1. Oven light
    2. Top heaters (Grill heaters)
    3. Oven door with see through window
    4. Door hinges
    5. Safety door latches
    6. Door seals and sealing surfaces
    7. Bottom heater
    8. Oven cavity
    9. Turntable motor shaft
    10.Ventilation openings
    11.Waveguide cover
    12.One touch door opening button
    13.Auto-Touch control panel
    14.Time display
    15.Power supply cord
    16.Outer cabinet
    17.Menu label
    NOTE:
    1. Ensure that the bottom heater is in the lowest
    position as shown in the figure, as it is possible to
    move it up and down to help with cleaning.
    2. Place the turntable support over the turntable motor
    shaft on the floor of the cavity.
    3. Then place the turntable onto the turntable support.
    TOUCH  CONTROL PANELTurntable  Turntable
    support 
    Rack
    Turntable 
    motor shaft 
    Bottom 
    heaterCOOKHELP
    CUSTOM
    HELP
    Iinteractive
    COMPU
    PIZZAGRILL
    BAKEROAST
    COOKDEFROST
    CONVECGRILL ROAST
    POPCORNREHEATMINUTE
    PLUS
    KITCHEN
    TIMER
    STOPCLEARSTARTTOUCH ON
    CLOCKPOWERLEVEL
    100û F 150û F 275û F 300û F 325û F
    350û F 375û F 400û F 425û F 450û F12345
    6789O
    1 4
    u
    3
    00
    0
    0 5
    5 2
    6w7
    9 8qert
    y 
    						
    							6
    R-820BK
    R-820BW
    OPERATION
    DESCRIPTION OF OPERATING SEQUENCE
    The following is a description of component functions during
    oven operation.
    OFF CONDITION
    Closing the door activates door sensing switch and second-
    ary interlock switch. (In this condition, the monitor switch
    contacts are opened.)
    When oven is plugged in, 120 volts A.C. is supplied to the
    control unit. (Figure O-1).
    1. The display will show , , ,
    , , , , ,
    and .
    To set any program or set the clock, you must first touch
    the STOP/CLEAR pad. The display will clear, and   :  
    will appear.
    MICROWAVE COOKING CONDITION
    Program desired cooking time by touching the NUMBER
    pads. Program the power level by touching the POWER
    LEVEL pad and then a Number pad. When the START pad
    is touched, the following operations occur:
    1. The contacts of relays are closed and components
    connected to the relays are turned on as follows.
    (For details, refer to Figure O-2)
    RELAY CONNECTED COMPONENTS
    RY-2 Power transformer
    RY-5 Fan motor
    RY-6 Oven lamp/ Turntable motor
    2. 120 volts A.C. is supplied to the primary winding of the
    power transformer and is converted to about 3.1 volts
    A.C. output on the filament winding, and approximately
    2260 volts A.C. on the high voltage winding.
    3. The filament winding voltage heats the magnetron
    filament and the H.V. winding voltage is sent to a voltage
    doubler circuit.
    4. The microwave energy produced by the magnetron is
    channelled through the waveguide into the cavity feed-
    box, and then into the cavity where the food is placed to
    be cooked.
    5. Upon completion of the cooking time, the power
    transformer, oven lamp, etc. are turned off, and the
    generation of microwave energy is stopped. The oven
    will revert to the OFF condition.
    6. When the door is opened during a cook cycle, monitor
    switch, door sensing switch, secondary interlock switch,
    relay (RY5), relay (RY6) and primary interlock relay(RY2)
    are activated with the following results. The circuits to the
    turntable motor, the cooling fan motor, and the high
    voltage components are de-energized, the oven lamp
    remains on, and the digital read-out displays the time still
    remaining in the cook cycle when the door was opened.
    7. The monitor switch electrically monitors the operation ofthe secondary interlock switch and primary interlock
    relay and is mechanically associated with the door so
    that it will function in the following sequence.
    (1)
    When the door opens from the closed position, the relay
    (RY5)
    , primary interlock relay(RY2) and secondary
    interlock switch open their contacts. And contacts of the
    relay(RY6) remains closed. Then the monitor switch
    contacts close.
    (2) When the door is closed from the open position, the
    monitor switch contacts open first. Then the contacts of
    the secondary interlock switch and door sensing switch
    close. And contacts of the relay(RY6) open.
    If the secondary interlock switch and primary interlock relay
    (RY2) fail with the contacts closed when the door is opened,
    the closing of the monitor switch contacts will form a short
    circuit through the monitor fuse, secondary interlock switch,
    relay(RY6) and primary interlock relay(RY2), causing the
    monitor fuse to blow.
    POWER LEVEL P-0 TO P-90 COOKING
    When Variable Cooking Power is programmed, the 120
    volts A.C. is supplied to the power transformer intermittently
    through the contacts of relay(RY-2) which is operated by the
    control unit within a 32 second time base. Microwave power
    operation is as follows:
    VARI-MODE ON TIME OFF TIME
    Power 10(P-HI) 32 sec. 0 sec.
    (100% power)
    Power 9(P-90) 30 sec. 2 sec.
    (approx. 90% power)
    Power 8(P-80) 26 sec. 6 sec.
    (approx. 80% power)
    Power 7(P-70) 24 sec. 8 sec.
    (approx. 70% power)
    Power 6(P-60) 22 sec. 10 sec.
    (approx. 60% power)
    Power 5(P-50) 18 sec. 14 sec.
    (approx. 50% power)
    Power 4(P-40) 16 sec. 16 sec.
    (approx. 40% power)
    Power 3(P-30) 12 sec. 20 sec.
    (approx. 30% power)
    Power 2(P-20)  8 sec. 24 sec.
    (approx. 20% power)
    Power 1(P-10)  6 sec. 26 sec.
    (approx. 10% power)
    Power 0(P-0)  0 sec. 32 sec.
    (0% power)
    Note: The ON/OFF time ratio does not correspond with
    the percentage of microwave power, because
    approx. 2 seconds are needed for heating of the
    magnetron filament.
    GRILL COOKING CONDITIONS
    The oven has two grill cooking conditions. They are the TOP
    HEATER mode and TOP AND BOTTOM HEATER mode. 
    						
    							7
    R-820BK
    R-820BW
    TOP AND BOTTOM HEATER MODE
    In this mode, the food is cooked by both the top heaters and
    bottom heater. Press the GRILL pad and number 1 pad
    and then enter the cooking time by pressing the number
    pads. When the START pad is pressed, the following
    operations occur (Figure O-3a):
    1. The relays(RY3, RY4, RY5 and RY6) are energized.
    2. The numbers of the digital read-out start the count down
    to zero.
    3. Then the top heaters, bottom heater, turntable motor,
    oven lamp and fan motor are energized.
    4. Now, the food is grilled by the top heaters and the bottom
    heater.
    5. Upon completion of the selected cooking time, audible
    signal sounds and the contacts of relays(RY3, RY4 and
    RY6) are opened, then the top heating elements, bottom
    heating element, turntable motor and oven lamp are de-
    energized. But the relay(RY5) stays closed and the fan
    motor operates for 5 minutes. But if the cooking time is
    less than 2 minutes the relay(RY5) will not stay closed.
    NOTE: If the total grill cooking time is beyond 35 minutes,
    the relay(RY1) is energized and the convection
    motor is energized.
    TOP HEATER MODE
    In this mode, the food is cooked by the top heaters. Press the
    GRILL pad and number 2 pad and then enter the cooking
    time by pressing the number pads. When the START pad is
    pressed, the following operations occur (Figure O-3b):
    1. The relays(RY3, RY5 and RY6) are energized.
    2. The numbers of the digital read-out start the count down
    to zero.
    3. Then the top heaters, turntable motor, oven lamp and fan
    motor are energized.
    4. Now, the food is grilled by the top heaters.
    5. Upon completion of the selected cooking time, audible
    signal sounds and the contacts of relays(RY3 and RY6)
    are opened, then the top heaters, turntable motor and
    oven lamp are de-energized. But the relay(RY5
    ) stays
    closed and the fan motor operates for 5 minutes. But if
    the cooking time is less than 2 minutes the relay(RY5)
    will not stay close.
    NOTE: If the total grill cooking time is beyond 35 minutes,
    the relay(RY1) is energized and the convection
    motor is energized.
    CONVECTION COOKING CONDITION WITH PREHEAT
    Touch the CONVEC pad and select the convection with
    preheat mode by touching the number 1 pad.
    1. Program desired convection temperature by touching
    the Temperature pad. Enter the cooking time by touching
    the number pads. When the START pad is touched, the
    following operations occur:
    PREHEATING CONDITION
    2. The coil of shut-off relays (RY5 and RY6) are energized,
    the oven lamp, cooling fan motor and turntable motor are
    turned on.
    3. The coil of relays(RY3 and RY4) are energized by the
    control unit, and the top heaters and the bottom heaterwork with 100% power. The relay(RY1) and the
    convection motor are not energized at this preheating
    condition.
    NOTE: If the cavity temperature is lower than 100ûF(38C) at
    4 minutes and 15 seconds after the preheat is
    started, the control unit judges that the thermistor is
    opened. And the oven is stopped.
    4. When the oven temperature reaches the selected preheat
    temperature, the following operations occur:
    4-1 The relays(RY3 and RY4) are de-energized by the
    control unit temperature circuit and thermistor,
    opening the circuit to the heating element.
    4-2. The oven will continue to function for 30 minutes,
    turning the top heaters and the bottom heater on
    and off, as needed to maintain the selected preheat
    temperature. The oven will shutdown completely
    after 30 minutes
    CONVECTION TIME COOKING CONDITION
    5. When the preheat temperature is reached, a beep signal
    will sound indicating that the holding temperature has
    been reached in the oven cavity. Open the door and
    place the food to be cooked in the oven. When the
    START pad is touched, the following operations occur:
    6. The numbers on the digital read-out start to count down
    to zero.
    7. The relays(RY1, RY5 and RY6) are energized and the
    oven lamp, turntable motor, cooling fan motor and
    convection motor are energized.
    8. The relays(RY3 and RY4) are energized (if the cavity
    temperature is lower than the selected temperature) and
    the main supply voltage is applied to the heating element
    to return to the selected cooking temperature. The top
    heaters and the bottom heater work in accordance with
    the following table while the heaters are energized.
    Selected Temp- Top Heaters Bottom Heaterserature (ûF) Power (%) Power (%)
    100 20 10(after 3min. 0%)
    150 20 10
    275 40 40
    300 40 50
    325 50 50
    350 50 60
    375 60 60
    400 60 70
    425 70 70
    450 70 80
    9. Upon completion of the cooking time, the audible signal
    will sound, and oven lamp, turntable motor, cooling fan
    motor and convection motor are de-energized. At the
    end of the convection cycle, if the cavity air temperature
    is above 250ûF(120ûC), the circuit to RY5 will be
    maintained (by the thermistor circuit) to continue operation
    of the cooling fan motor until the temperature drops
    below 220ûF(104ûC), at which time the relay will be de-
    energized, turning off the fan motor. Relay RY1 will
    however, open as soon as the convection cycle has
    ended, turning off the convection fan motor. 
    						
    							8
    R-820BK
    R-820BW
    ROAST COOKING CONDITION
    Touch the ROAST pad once. And then program desired
    cooking time  by touching the number pads. The ROAST
    pad is preprogrammed for 325ûF with 30% microwave
    power.
    NOTE: The microwave power can not be changed. To
    change the temperature, touch the ROAST pad
    twice. When the display says SELECT TEMP,
    touch desired temperature pad.
    When the START pad is pressed, the following operations
    occur:
    1. The numbers on the digital read-out start to count down.
    2. The shut-off relays(RY1, RY5 and RY6) are energized,
    turning on the oven lamp, turntable motor, cooling fan
    motor and convection motor.
    3. The microwave relay(RY2) is energized for 16 seconds
    within a 48 second time base.
    4. The heater relays(RY3 and RY4) are energized
    intermittently within a 48 second time base. The power
    output is set  in accordance with the following table.
    Selected Temp- Top Heaters Bottom Heaterserature (ûF) Power (%) Power (%)
    100 20 40
    150 30 50
    275 50 60
    300 60 70
    325 70 70
    350 70 70
    375 70 70
    400 70 70
    425 70 70
    450 70 70
    5. The microwave relay(RY2) and the heater relays(RY3
    and RY4) are not energized simultaneously.
    ON/OFF TIME RATIO
    In grill cooking, convection cooking or roast cooking, the top
    heaters, bottom heater or magnetron operate whithin a 48
    second time base. The following table is the ON / OFF time
    ratio at each power output of the top heaters, bottom heater
    or magnetron.
    POWER OUTPUT ON TIME OFF TIME
    100% 48 sec. 0 sec.
    90% 44 sec. 4 sec.
    80% 40 sec. 8 sec.
    70% 36 sec. 12 sec.
    60% 32 sec. 16 sec.
    50% 26 sec. 22 sec.
    40% 22 sec. 26 sec.
    30% 16 sec. 32 sec.
    20% 12 sec. 36 sec.
    10% 8 sec. 40 sec.
    FIRE SENSING FEATURE (MICROWAVE MODE)
    This model incorporates a sensing feature which will stop
    the ovens operation if there is a fire in the oven cavity during
    microwave cooking.
    This is accomplished by the LSI repeatedly measuring the
    voltage across the temperature measurement circuit (ther-
    mistor) during its 32-seconds time base comparing the
    obtained voltage measurements. If the most recent  voltage
    measured is 700mV greater than the previous voltage
    measured, the LSI judges it as a fire in the oven cavity and
    switches off the relays to the power transformer, fan motor,
    oven lamp and turntable motor. The LSI also stops counting
    down. Please refer to the following section for a more
    detailed description.
    Operation
    Please refer to the timing diagrams below.
    1. The thermistor operates within a 32-seconds time base
    and it is energized for three (3) seconds and off for 29
    seconds.  Two (2) seconds after the thermistor is
    energized, the voltage across the temperature
    measurement circuit is sampled by the LSI and twenty
    one (21) seconds after the thermistor is cut off the LSI
    turns on the cooling fan for six (6) seconds.
    2. The above procedure is repeated. If the difference
    between the first voltage measured (in step 1) and the
    voltage measured when the procedure is repeated (step
    2) is greater than 700mV the LSI makes the judgment
    that there is a fire in the oven cavity and will switch off the
    relays to the power transformer, fan motor, oven lamp
    and turntable motor. The LSI also stops counting down.
    3. Once the fire sensor feature has shut the unit down, the
    programmed cooking cycle may be resumed by  pressing
    the START pad or the unit may be reset by pressing the
    CLEAR pad.
    THERMISTOR
    SENSING
    VOLTAGEON
    OFF
    ON
    OFF
    0 2 32 64 (sec.)
    3 sec.
    Sensing the voltage across temperature 
    measurement circuit. 
    						
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